Service Precautions; Notes On Soldering; When Replacing Dvd Deck - Pioneer DV-510K-S Service Manual

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1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

1.2 WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]
Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using
a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
[ Installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.
NOTE
• Before your operation, please read "PREPARATION OF SERVICING" .
• Use the Lead Free solder.
• Manual soldering conditions
• Soldering temperature: 320 ± 20°C
• Soldering time: Within 3 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
• When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the
Flux smoke from it.
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WHEN REPLACING DVD DECK
Fig. 1
DV-510K-S
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Short circuit using a
soldering iron.
Pick Up PCB
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8
A
B
C
D
E
F
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