Pioneer DV-515 Service Manual
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Pioneer DV-515 Service Manual

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DVD PLAYER

DV-515
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DV-515
WY
WY/RD
WY/RE
WYW/SP
Refer to the service guide RRV2004 for DV-515.
CONTENTS
1. SAFETY INFORMATION ...................................... 2
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 26
5. PCB PARTS LIST ............................................... 35
6. ADJUSTMENT .................................................... 39
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 1998
Power Requirement
AC220 - 240V
AC220 - 240V
AC220 - 240V
AC220 - 240V
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
Region No.
2
4
4
2
7. GENERAL INFORMATION ................................ 41
7.1 IC .................................................................. 41
7.2 DISASSEMBLY ............................................ 45
7.3 BLOCK DIAGRAM ........................................ 46
T - IZE DEC. 1998 Printed in Japan
PROVISIONAL
Remarks

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  • Page 1: Table Of Contents

    PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 1998 T –...

  • Page 2: Safety Information

    This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

  • Page 3: Exploded Views And Parts List

    Remote Control Unit VXX2599 (CU-V•••••) Battery Cover AZA7204 Operating Instructions See Contrast table (2) (2) CONTRAST TABLE DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following : Part No. Mark No. Symbol and Description Remarks WY/RD WY/RE WYW/SP...

  • Page 4: Exterior Section

    DV-515 2.2 EXTERIOR SECTION Refer to "2.3 BOTTOM VIEW SECTION". Refer to "2.4 FRONT PANEL SECTION".
  • Page 5 See Contrast table (2) Tray Label VRW1628 Getter See Contrast table (2) Screw IBZ30P080FMC (2) CONTRAST TABLE DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following : Part No. Mark No. Symbol and Description Remarks WY/RD WY/RE WYW/SP...
  • Page 6 VWT1157 Flexible Cable (8P) VDA1698 (SCCB CN100 ↔ AVJB CN103) Screw BBZ30P100FMC (2) CONTRAST TABLE DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following : Part No. Mark No. Symbol and Description Remarks WY/RD WY/RE WYW/SP...

  • Page 7: Front Panel Section

    DV-515 2.4 FRONT PANEL SECTION 12(3/4) 12(1/4) 12(2/4) 12(4/4) FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Front Panel VNK4321 SKIP Key VNK4312 FL Lens VEC2042 MAIN Key VNK4317 Name Plate PAM1776 PWSB Assy...

  • Page 8: Loading Mechanism Assy

    DV-515 2.5 LOADING MECHANISM ASSY • Top View • Bottom View Refer to "2.6 SERVO MECHANISM ASSY". LOADING MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Servo Mechanism Assy-S VXX2606 Loading Motor Assy...
  • Page 9 DV-515 2.6 SERVO MECHANISM ASSY • Top View SERVO MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Hook VNL1770 SMEB Assy VWG1968 FFC Holder VNL1802 FGSB Assy VWG2009 Mechanism Base VNL1806 Motor VXM1074 FG Holder...

  • Page 10: Schematic Diagram

    DV-515 3. SCHEMATIC DIAGRAM 3.1 OVERALL CONNECTION DIAGRAM, LOMB, LOSB, SMEB and FGSB ASSEMBLIES DVDM ASSY (VWS1348) SCCB ASSY (VWV1660) 1/2, AVJB ASSY (VWV1641) SREQ +3.3V DILB ASSY VCODR (VWG1989) FLKY ASSY (VWG1973) PWSB ASSY (VWG1983)
  • Page 11 DV-515 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". MSWB ASSY (VWG2018) POWER SUPPLY ASSY (VWR1306) AC220–240V 50/60Hz AC POWER CORD : ADG1127 PICKUP ASSY : RF SIGNAL ROUTE...
  • Page 12 DV-515 3.2 FLKY, PWSB and DILB ASSEMBLIES FLKY ASSY (VWG1973) SLP4118C51H (YELLOW) PE5018B FL TUBE...
  • Page 13 DV-515 PWSB ASSY (VWG1983) SLP4118C51H (YELLOW) PWSB ASSY S202 : VIRTUAL DOLBY SURROUND CN602 DILB ASSY (VWG1989)
  • Page 14 DV-515 3.3 DVDM ASSY (1/3) (5/6) (2/6) (6/6) (1/6) (3/6) from IC261 (4/6) to IC501 (DVD) ADC1175CIJMX (DVD) (DVD) to IC501 to IC701 (CD) to CN120 (CD) IC501 to IC501...
  • Page 15 DV-515 from Q107,Q108 DVDM ASSY(1/3) (VWS1348) to IC101 IC507 TC74VHCT245AFT to IC101 (1/2) (2/2) to IC601 to IC701 (CD) (CD) (CD) (CD) to IC302 : RF SIGNAL ROUTE LEVEL SHIFT : ROM DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE...
  • Page 16 DV-515 3.4 DVDM ASSY (2/3) DVDM ASSY(2/3) (VWS1348) XCSDOLV,XCS6,XWRL,XWRH,XLT3, XAMUTE,XDACK1,XDREQ1,IR,SEL-IR, 48/44,XDVRST1,XAVIRQ0,NSP-SW, SSCK,SSO,XRESET VYW1606 ADDRESS A2–A10 DATA IC605(1/2) TC74VHC139FT IC605(2/2) TC74VHC139FT...
  • Page 17 DV-515 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE from IC801 from IC701 IC703 TC74VHCT541AFT (DVD) SDATA from IC301 (DVD) (DVD) MONITOR OUTPUT from IC301 SERVO to IC801 CN101 to IC801 from IC201...
  • Page 18 DV-515 3.5 DVDM ASSY (3/3) IC810(1/4) TC74VHC00FT IC810(2/4) TC74VHC00FT IC810(3/4) TC74VHC00FT IC810(4/4) TC74VHC00FT (DVD) IC801 MB86371C from IC701 from IC701 from IC701 (V/CB) (V/CB)
  • Page 19 DV-515 IC906(1/3) for IC801 IC906(3/3) IC906 : CLOCK GENERATOR SECTION TC7W04F DVDM ASSY(3/3) IC906(2/3) (VWS1348) for IC801 IC904(1/3) IC904(2/3) IC904 : for IC701 TC7W04F for IC201 IC904(3/3) CN101 (V/CB) (V/CB) CN202 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE...
  • Page 20 DV-515 3.6 AVJB ASSY (1/2) PD2058A IC102(1/6) IC102 (2/6) CN9020 IC102 (3/6) IC102 : IC102 (5/6) IC102 (6/6) IC102 (4/6) PE8001A...
  • Page 21 DV-515 AVJB ASSY(1/2) (VWV1641) : AUDIO SIGNAL ROUTE IC601(2/6) IC601(1/6) IC601(5/6) IC601(6/6) IC601(4/6) IC601(3/6) PULSE TRANS AUDIO_L AUDIO_R...
  • Page 22 DV-515 3.7 AVJB (2/2) and SCCB ASSEMBLIES AVJB ASSY(2/2) (VWV1641) (CB) (V/CB) CN9030 (V/CB) (CB) (CB) (CB)
  • Page 23 DV-515 : AUDIO SIGNAL ROUTE (V/CB) : V/CB SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE SCCB ASSY (VWV1660) (CB) (CB) (CB)
  • Page 24 DV-515 3.8 POWER SUPPLYand MSWB ASSEMBLIES CN110...
  • Page 25 DV-515 • WAVEFORMS OF DVDM ASSY Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MJK1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No.

  • Page 26: Pcb Connection Diagram

    DV-515 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
  • Page 27 DV-515 4.2 PWSB and DILB ASSEMBLIES PWSB ASSY CN102 (VNP1652-B) SIDE A DILB ASSY (VNP1652-B) CN103 PWSB ASSY (VNP1652-B) SIDE B DILB ASSY (VNP1652-B)

  • Page 28: Flky Assy

    DV-515 4.3 FLKY ASSY FLKY ASSY SIDE A CN201 IC101 SIDE B FLKY ASSY Q102...
  • Page 29 DV-515 CN301 CN602 (VNP1652-B) Q101 IC102 (VNP1652-B) IC101...

  • Page 30: Dvdm Assy

    DV-515 4.4 DVDM ASSY • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. CN202 CN101 DVDM ASSY Q604 IC881 Q881 Q603 VC901 IC904 IC804 Q801 Q914 Q802 IC603 VR801 IC801 IC602 IC803 Q109...
  • Page 31 DV-515 • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. DVDM ASSY Q601 Q602 IC906 Q872 Q862 Q852 IC901 IC903 IC605 Q871 Q861 Q851 IC601 IC806 IC810 IC807 IC805 Q803 IC809 IC808 IC802...
  • Page 32 DV-515 4.5 AVJB and SCCB ASSEMBLIES AVJB ASSY IC401 IC501 IC301 IC201 IC801 IC202 IC102 AVJB ASSY IC601 IC604 Q801 IC101 IC602 Q101 Q513 Q514 Q512 IC102 IC202 IC20...
  • Page 33 DV-515 CN9030 SCCB ASSY Q100 CN9020 (VNP1629-C) (VNP1653-B) Q101 IC601 SIDE A IC602 SCCB ASSY Q108 Q107 (VNP1653-B) (VNP1629-C) Q503 IC501 Q501 Q502 IC401 SIDE B IC201 IC301 IC603...
  • Page 34 DV-515 4.6 POWER SUPPLY and MSWB ASSEMBLIES POWER SUPPLY ASSY CN110 IC102 IC103 IC201 IC51 AC IN MSWB ASSY SIDE A (VNP1653-B)

  • Page 35: Pcb Parts List

    DV-515 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 36 DV-515 Mark No. Description Part No. Mark No. Description Part No. IC502 SRM2B256SLMX70 OTHERS IC881 TA75S01F CN103 FJ CONNECTOR 4P 04P-FJ IC604 TC551001BFL-85 CN102 FJ CONNECTOR 6P 06P-FJ IC504 TC74HC573AF REMOTE RECEIVER UNIT GP1U28X IC303 TC74HCU04AF V101 FL TUBE VAW1046...
  • Page 37 DV-515 Mark No. Description Part No. Mark No. Description Part No. C145,C146 CCSRCH820J50 R243,R2510,R301,R3010,R302 RS1/10S0R0J C129,C142,C414,C832 CEV101M10 R3020,R3050,R3510,R3520 RS1/10S0R0J C113,C139,C254,C358,C409 CEV220M16 R405-R407,R5010,R5020,R6010 RS1/10S0R0J C411 CEV220M16 R6030,R6040,R672,R673,R7010 RS1/10S0R0J C801,C802,C811,C814,C836 CEV221M4 R7020,R8020,R8030,R839,R9010 RS1/10S0R0J C111,C147,C149,C205,C207 CEV470M6R3 R9020,R9030,R9040,R9510,R9520 RS1/10S0R0J C301,C304,C368,C401,C403 CEV470M6R3 R982-R984 RS1/10S0R0J C405,C407,C807,C812,C815...
  • Page 38 DV-515 Mark No. Description Part No. Mark No. Description Part No. SWITCH SCCB ASSY S101 VSH1020 SEMICONDUCTORS CAPACITORS Q100 2SA933S Q107,Q108 PDTC124EK C504,C526 CCSQCH221J50 D114 MA111 C503,C520 CCSQCH330J50 D101,D103 UDZS5.1B C507,C508,C523,C524 CCSQCH331J50 C129,C130,C638,C641,C650 CCSQCH470J50 C653 CCSQCH470J50 CAPACITORS C110,C126 CCSQCH271J50 C103,C109,C205,C401,C541...

  • Page 39: Adjustment

    DV-515 6. ADJUSTMENT 6.1 ADJUSTMENT ITEMS AND LOCATION Adjustment Points (PCB Part) Adjustment Items DVDM ASSY [Electrical Part] 16MHz Master Clock Adjustment SIDE A CN9030 CN9020 VCO Offset Adjustment VC901 IC904 6.2 JIGS AND MEASURING INSTRUMENTS IC801 MB86371C CN201 1, 2...

  • Page 40: Electrical Adjustment

    DV-515 6.4 ELECTRICAL ADJUSTMENT 16MHz Master Clock Adjustment DVDM ASSY • Normal mode • Power ON 16.934400MHz ± 80Hz VC901 Player START DVDM ASSY IC904 Frequency counter VCO Offset Adjustment 1.9V± 0.1V DVDM ASSY • Normal mode • Play the DVD test disc...

  • Page 41: General Information

    DV-515 7. GENERAL INFORMATION 7.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC PE5018B, PE5012A, PD3381A PE5018B (FLKY ASSY : IC101) •...
  • Page 42 DV-515 PE5012A (DVDM ASSY : IC501) • Mechanism Control IC • Pin Function e l l " t " L " " L x i f " " L " " L " " L − − − l l i −...
  • Page 43 DV-515 PD3381A (DVDM ASSY : IC601) • System Control IC • Pin Function − − − − − l a i − − l e l l l o − − − − − − − −...
  • Page 44 DV-515 − − − − − l l o c t i & l a i − − l a i l a i l a i −...

  • Page 45: Disassembly

    DV-515 7.2 DISASSEMBLY BONNET DVDM ASSY Be careful of the flexible cable. DISC TRAY This flexible replace POWER OPEN/CLOSE with a service parts VDA1712. DVDM ASSY DVDM ASSY...

  • Page 46: Block Diagram

    DV-515 7.3 BLOCK DIAGRAM...

  • Page 47: Panel Facilities And Specifications

    DV-515 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Front Section STANDBY POWER VIRTUAL DOLBY SURROND FL OFF Rear Section AV CONNECTOR AUDIO OUT DIGITAL OUT OPT. VIDEO OUT S-VIDEO OUT CONTROL TV SYSTEM NTSC AUTO AC IN Front Section...

  • Page 48: Specifications

    DV-515 8.2 SPECIFICATIONS General Accessories System ..............DVD system and Compact Disc digital audio system VDE1033 Power requirements ........AC 220-240V, 50/60 Hz Power consumption ..............17 W Power consumption in standby mode ........2.0 W Weight ..................2.9 kg Dimensions ........

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