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Estarmodels PZL-104 WILGA Manual

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PZL-104 WILGA
 KIT INCLUDES
Full size plan.
Lasercut parts.
1.5mm(1/16")xL600mm(24") balsa : 2sheets
1.5mm(1/16")xL560mm(22.4") balsa : 2sheets
1.5mm(1/16")xL500mm(20") balsa : 1sheet
1.5mm(1/16")xL480mm(19.2") balsa : 1sheet
1.5mm(1/16")xL450mm(18") balsa : 1sheet
1.5mm(1/16")xL430mm(17.2") balsa : 1sheet
1.5mm(1/16")xL370mm(14.8") balsa : 2sheets
1.5mm(1/16")xL330mm(13.2") balsa : 2sheets
3.0mm(1/8")xL600mm(24") balsa : 2sheets
3.0mm(1/8")xL500mm(20") balsa : 2sheets
3.0mm(1/8")xL430mm(17.2") balsa : 2sheets
3.0mm(1/8")xL330mm(13.2") balsa : 2sheets
5.0mm(3/16") xL600mm(24") balsa : 1sheet
5.0mm(3/16") xL330mm(13.2") balsa : 1sheet
5.0mm(3/16") xL553mm(22") balsa : 2ea
1.8mm(5/64")xL300mm(12") plywood : 1sheet
3.0mm(1/8")xL600mm(24") plywood : 3sheets
Vacuum formed Cowl.
Motor mount 10x10x90mm.
Landing gears(2ea), Silicon tubes(4ea) and Tail gear.
2mm bolts and nuts(10sets), 2mm screws(4ea).
Wingbolts (4ea).
CA hinge.
Pushrods(4ea) for Rudder, Elevator, Ailerons and flaps.
Clear plastic for Windshield 300x300mm(12x12").
Instructions and Stickers.
INSTRUCTIONS
Page 1
 ITEMS NEEDED TO COMPLETE
480 motor(2.5~3:1 geared) or BL
motor (5~6:1 geared, 12~15A :
Himax 2025 kv4200 or Feigao
13084-13L kv4462
recommended).
ESC (25A).
GWS slow prop 1047 or APC
10x5E.
Li-Poly 11.1V 1700~2400mAh
Battery w/Li-Poly charger.
www.estarmodels.com
Mini Receiver(6 channel).
6 submicro Servos
(Hitec HS-55 / Futaba S3108 /
GWS pico servos, or equivalant)
Servo extension cords and Y-
harness.
3 rolls of covering film.
(Solite/Monokote/Oracover)
63mm(2.5") Wheels, Wheel
Collars (4ea) and Rod adjusters
(6ea).
Download full color
instructions from
http://www.estarmodels.com
[Download] menu.

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Summary of Contents for Estarmodels PZL-104 WILGA

  • Page 1 PZL-104 WILGA INSTRUCTIONS www.estarmodels.com  KIT INCLUDES  ITEMS NEEDED TO COMPLETE Mini Receiver(6 channel). Full size plan. Lasercut parts. 1.5mm(1/16”)xL600mm(24”) balsa : 2sheets 6 submicro Servos 1.5mm(1/16”)xL560mm(22.4”) balsa : 2sheets (Hitec HS-55 / Futaba S3108 / 1.5mm(1/16”)xL500mm(20”) balsa : 1sheet GWS pico servos, or equivalant) 1.5mm(1/16”)xL480mm(19.2”) balsa : 1sheet...

  • Page 2: Tail Construction

     TAIL CONSTRUCTION 6. Glue the sheets(R6,R7) and leading edge(R8) with thick 1. Lay the waxed paper or PVC film over the plan. Pin the vertical fin sheets(V10-V11) and frames(V1-V9). Glue them with thin CA. 7. Pin the stabilizer sheet(S6) and frames(S1-S5). Glue them with thin CA.

  • Page 3: Wing Construction

    6. Prepare aileron and flap parts(A1, A5, B1, B5) and sand trailing edges. 12. carefully sand all surfaces.  WING CONSTRUCTION 7. Assemble sub leading edge(A2, B2) and ribs(A3, B3) and then, glue them. 1. Pin the parts(W4, W6) and glue together with thin CA. 8.

  • Page 4: Fuselage Construction

    13. Assemble ribs(W36), spar(W37), sub leading edge(W38) and then, glue them. 19. Glue right and left wings together. Use dihedral jig for dihedral setting.. 14. Glue the upper sheet(W40A, W40B) with thick CA. 20. Wings are ready to cover.  FUSELAGE CONSTRUCTION 15.
  • Page 5 10. Install panels for pushrod exit(F49-F51). Apply thick CA glue at each joints for reinforcing. 5. Install the part(F21) and bulkhead(F43). Insert and glue plastic pipes for elevator and rudder Pins and glues are not required in this step. pushrods. 11.
  • Page 6 20. Temporarily glue and sand tail cone 15. Glue fore cockpit frames(F18, F19), turtle decks(F38) 21. Carefully sand fuselage surfaces. and fore side panels(F37). 22. Paint cockpit area. Install tail gear and glue tail cone. 16. Glue landing gear mounts(F23). 23.
  • Page 7 4. Cut CA hinges as shown above. 10. If required, glue optional plywood servo beds(W44). You may use a servo reverser when you connect flap servos with Y-harness, if not, install optional flap horn(W27A). 5. Make hinge slots and pre-install hinges. (Do not glue hinges in this step.) 11.
  • Page 8 18. Insert elevator pushrod to the horn and then glue hinges with small amount of thin CA. 14. Assemble dummy landing gear with silicon tubes, holders(H1) and landing gear struts. 19. Install elevator and rudder servos. 15. Install motor and gearbox. 20.
  • Page 9 23. Cut clear plastic fore windshield, fold and glue.(refer to template on the drawing). 28. Paint and assemble cowl with 2mm screws and fix propeller. 24. Cut clear plastic rear windshield and glue. 29. Assemble wing and fix with wingbolts. 25.