Related Manuals for Fastcorp FRI-Z400
Summary of Contents for Fastcorp FRI-Z400
- Page 1 FRI-Z400 ICE CREAM MACHINE INSTALLATION & SET-UP GUIDE VERSION 20060508 FOOD AUTOMATION SYSTEMS AND TECHNOLOGIES 60 East Hanover Ave. B2 Morris Plains, NJ 07950 Tel: (973) 455-0400 Fax: (973) 455-7401...
- Page 2 FASTCORP (“SELLER”) TERMS AND CONDITIONS OF SALE 1. PRICES. All prices, quotations, shipments and deliveries by Seller are F.O.B. Seller's facility. All base prices are subject to change upon thirty (30) days notice and all orders are accepted subject to Seller's price in effect at the time of shipment.
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Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS………………………………..………………………………………………………………. A. General Safety Specifications..………………………………………………………………………..……. B. Tool Listing..………………………………………………………………………..…………………………. C. General Specifications & Measurements.…………………………………………………….…………..II. PRODUCT IDENTIFICATION…….……………...………………………………………………..……………. A. Serial Number…..…………..……………………………………………….………………..……………… B. Model Number…..…………..……………………………………………….………………..……………... III. UNPACKING & INSTALLATION…..………….…………………………………………………..…………… A-3: A-5 A. Receiving Inspection...……………………………………………………………………………..….…….. B. Unpacking...…………………………………………………………………………………………………... C. Removing The Cable Ties & Shipping Bracket…………………………………………………………... D. - Page 4 TABLE OF CONTENTS …….… F. Programming (Continued) …………………..………..……………………….…………………... A-18: A-29 Menu Items (Continued) …………………………..………………………….…….…..…..……….… A-21: A-29 o. Program Version…..…………..………………………………………………………….…………. A-26 A-26 p. Display Language…………………………………………………………...……...…………….… q. Line Mode….……………………..……………………………………..….…………….……….… A-27 Machine Serial Number……………………...……………..……………….……..…………….… A-27 s. Group Sales Option…..…………………..…………………………………..……….………….… A-27 A-28 Tokens & Coupons…………………………..…………………….………………………..…….… A-28 u.
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Page 5: Specifications
TRANSPORT CONSIDERATIONS Always try to keep the FRI-Z400 in the upright position. If the machine must be laid down for delivery purposes, be sure the machine is upright for at least 24 hours before it is plugged into an outlet and powered. This will give the compressor fluid time to re-settle in the freezer compressor. -
Page 6: Product Identification
PRODUCT IDENTIFICATION SERIAL NUMBER The production date of this FASTCORP product is determined by the date code incorporated in the serial number. The vender serial number takes the form XXXXYYYYZZ. The first 4 digits (XXXX) identify the manufacturing run that the vender was built in. -
Page 7: Unpacking & Installation
Inspect the vender for any external or internal shipping damage. If there is any damage, have the driver note the damage on the bill of lading and notify FASTCORP. Although the terms of sale are FOB shipping point, which requires the consignee to originate shipping damage claims, FASTCORP will gladly help if you must file a claim. -
Page 8: Transport Instructions
If the machine will be subject to user misuse or vandalism, it is recommended that the vender be secured to the floor or wall. Please contact FASTCORP Technical Service Department for more information. Due to the large size and weight of the vender, never attempt to move the vender with a hand truck or stair climber. -
Page 9: Leveling The Machine
MACHINE WILL BE SUBJECT TO USER MISUSE OR VANDALISM, IT IS RECOM- MENDED THAT THE VENDER BE SECURED TO THE FLOOR OR WALL TO MINIMIZE RISK OF INJURY OR DEATH FROM TIPPING. CALL THE FASTCORP TECHNICAL SER- VICE DEPARTMENT AT (888) 441-3278 FOR ASSISTANCE. -
Page 10: General Maintenance & Cleaning
The freezer does not have to be unplugged to perform this process. FASTCORP recommends keeping a plastic ice scraper (provided with the machine), and a 9” by 11” piece of cardboard or plastic inside the machine. Place the plastic under the area to be scraped to prevent the ice from falling into the bins. This entire process should only take a few minutes. -
Page 11: Setup Instructions
DEX PORT The FRI-Z400 comes pre-wired for a DEX port located on the inside of the main door. To collect DEX data, insert the DEX plug into the 1/4 phone jack and pull out the vend service interlock switch located adjacent to the T-handle be- hind the main door. -
Page 12: Bill Acceptor
CARD READERS There are many card readers and similar devices available. FASTCORP has tested many of these devices in order to ensure compatibility with our software. Occasionally, there will be a new product introduced into the market which may require further testing to ensure correct compatibility. -
Page 13: Initial Power Up (Homing Sequence)
INITIAL POWER UP Make sure that the shipping bracket and cable ties are removed from the robot before plugging the machine into the power source. To avoid the risk of injury, make sure that all body parts are clear of the cabinet before turning on the main power. -
Page 14: Product Display System (W/ Price Tag Template
PRODUCT DISPLAY SYSTEM 1. Determine what products will be vended and locate the corresponding display card provided by the manufacturer. 2. Affix the correct price label to the front of the card using the template provided on the next page. Make a copy and attach to the inside of the machine for future use. - Page 15 PRODUCT DISPLAY SYSTEM CONTINUED- Use the template provided to attach the price label to the Product Cards. If price labels are attached correctly, they will be visible to the right of the selection numbers on the front of the machine door once the once the cards are in- stalled.
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Page 16: Bin Setup/ Product Loading
BIN SETUP / PRODUCT LOADING The FRI-Z400 utilizes a bin system to hold product. The bin system is made up of a number of bins (various shapes and sizes), held together by a plastic bin matrix. The type and size of bin used depends on the size and shape of the product being vended. - Page 17 A-13...
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Page 21: Preprogramming Configuration
PREPROGRAMMING CONFIGURATION CONTROL BOARD DIPSWITCH OPTIONS Fig. 12 SWITCH NAME OPTION ESCROW: ON to enable bill acceptor escrow which prevents more than one bill to be inserted per vend; OFF to disabled escrow SELECTION DIGITS: ON to make selection 2 characters; off 1 character FORCE VEND: ON to enable force vend (customer must make selection);... -
Page 22: Programming
Allows service phone number to be set. The number is displayed when the machine is out-of- 9) SERVICE PHONE #: order. (Do not use FASTCORP’S #) Allows pin code to be set and viewed for machine auditing. Audit data can be viewed without 10) SALES PIN CODE: opening the door. -
Page 23: Getting Started /Creating Selections
GETTING STARTED: CREATING SELECTIONS 1. Before creating a selection, the front product display must be setup. Product and bins must be preloaded in the machine 2. In Service Mode, press the “ =Next” key on the Customer Keypad and scroll to “4) CREATE SELECTION”. "4) CREATE SELECTION"... -
Page 24: Programming/Editing After The Machine Has Been Operating
PROGRAMMING/EDITING AFTER THE MACHINE HAS BEEN OPERATING 1. After the machine has been programmed and operating in the field, any sold out or bin errors that have occurred will be displayed once the door is opened (Service Mode). A bin error occurs if the robot has made three unsuc- cessful attempts to retrieve a product from a single bin. -
Page 25: Menu Items/ Programming Sequence
MENU ITEM PROGRAMMING SEQUENCE 1) CHANGE PRICE Changing the price of programmed selections. Display Programming Instructions 1) CHANGE PRICE a) Press the #=Yes key. *=Next D=Back #=Yes b) Enter the selection number. Edit Selection #:_ _ *=Exit A1 Price: $1.00 c) Type over the price. -
Page 26: Change Price
3) EDIT SELECTION Choose from three sub-menus: (a) Change Price, (b) Product Height, (c) Edit Bins- adjust bin location and add bins to a selection number. Display Programming Instructions 3) EDIT SELECTION a) Press the #=Yes key *=Next D-Back #=Yes EDIT SELECTION #_ _ b) Enter the selection number that will be edited. -
Page 27: Create Selection
4) CREATE SELECTION: Create up to eighteen brand new selections, with 1-4 bins per selection. Display Programming Instructions 4) CREATE SELECTION a) Press the #=Yes key to enter create selection menu. *=Next D-Back #=Yes Enter Selection b) Enter the selection number you wish to create. #_ _ *=Exit Enter Selection #A1... -
Page 28: Delete Selection
5) DELETE SELECTION Delete the selection. Display Programming Instructions 5) DELETE SELECTION* a) Press the #Yes key to enter menu item. *=Next D-Back #=Yes Delete Selection #: A1 (All selections) b) Press the #=Next key to list selection numbers. Press the D=Delete key to delete the selection. -
Page 29: Set Service Phone
9) SET SERVICE PHONE # Enter, update, or view the service phone number. The programmed number will appear on the display screen in the event that the machine goes out-of-order. Display Programming Instructions 9) SET SERVICE PHONE # a) Press the #=Yes key to enter menu selection. *=Next D-Back #=Yes... -
Page 30: Vb Pin Code
Day: Mon A=Abort C=Copy (Copies information from i) (C=Copy: copies information from day to day) To copy day to day) D= Delete one day to another press *=Scroll key to the day you want to copy then press the #=Enter key. *=Scroll #=Enter Copy Mon to Tues... -
Page 31: Line Mode
16) LINE MODE (Not used with the snack machine) If more than one vend is made consecutively, line mode automatically shortens the vend time (the default is ON). Display Programming Instructions 16) LINE MODE a) Press the #=Yes key. *=Next D-Back #=Yes LINE MODE: ON... -
Page 32: Tokens & Coupons
19) TOKENS & COUPONS The machine will recognize coupons and tokens as free vends when the Promotional Vend feature is enabled. Item and price will be noted as a free vend in the DEX report. Display Programming Instructions 19) TOKENS & COUPONS a) Press to the #=Yes key to enter this menu. - Page 33 Keyboard/Buzzer Test f) Press the “4” Key to test the Customer keypad. Press the 4 Key Keyboard/Buzzer Test g) Press the “8” Key to test the Customer keypad. Press the 8 Key Keyboard/Buzzer Test h) Press the “#” Key to test the Customer keypad. Press the # Key Keyboard/Buzzer Test i) Press the “RIGHT ”...
- Page 34 21) U/D TRAVEL LIMITS – SOFTWARE VERSION M5.10/S4.61 or later This feature allows the customer to adjust how deep the Picker Tip will descend into both Tall and Short bins. • Adjustment measurement is in Encoder Pulses. Five Pulses = One Inch. •...
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Page 35: Viewing Freezer Temperature
VIEWING FREEZER TEMPERATURE Fig. 15 While in Vend Mode (indicated by “Please Insert Money” on the digital display), press the “ ” key on the Customer Keypad. The current tem- perature will be displayed on the digital display. TESTING CONSIDERATIONS After programming is complete, it is important to perform a test to make sure that the machine is programmed correctly. -
Page 36: Component Reference And Identification
COMPONENT REFERENCE AND IDENTIFICATION Fig. 16 (Cabinet, Front) 1. Strip, Breaker (491,020,150.13) 7. SUPP, SPCR, Tank Base (643,030,120.03) 2. Strip. Breaker (491,020,160.13) 8. SUPP, Spacer, Rear, Tank, Base (643,030,140.03) 3. Strip. Breaker (491,020,170.13) 9. Foam, Blocker (803,301,510.01) 4. W/A, Shell, Ext, Cab, (643,020,000.03) 10. - Page 37 Fig. 18 Fig. 19 (Inner Door, Front) (Inner Door, Back) 1. Latch, Inner Door (643,000,290.03) 10. Rivet, Domed 1/8” AD46BS (801,100,750.01) 2. Cover, Bill Validator (643,000,540.03) 11. Gasket, Inner Door (801,812,310.01) 3. Chute, Inner Door, Centered (643,000,780.01) 12. Window, Rain (801,818,990.01) 4.
- Page 38 Fig. 20 (Assembly, Power Box) CONTROL BOARD LIGHTS VACUUM MAIN MAIN BREAKER BOTTOM VIEW 1. Screw Hex Wash Slot 8-32 x 3/8 (18909024) 14. Bushing, Insulating (48904554) 2. Screw—SL HEX Wash 8-32 x .500 (18909061) 15. Nut – Hex Keps 10-32 (48909131) 3.
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Page 39: Triac Board
Fig. 21 (Computer Board– Not Compatible with F820 or VFS702 Models) (Master) J-15 JP-1 Jumper J-19 Temperature (Slave Probe Fig. 22 (Triac Board) J-10 J-11 NOT USED IN 24 VAC TO COMPUTER 24 VAC– POWER SINGLE THIS MODEL BOARD J1 HEAT SINK SIGNAL IN VAC MOTOR... -
Page 40: Service Keypad
Fig. 23 (Service Keypad) (PN19310500) RIGHT, LEFT, FRONT and BACK- Moves robot in the respective direction. UP and DOWN- Drops or raises the picker head. LOAD and CLOSE- Used to clear sold-out bins and bin errors (press Load then Close). 5¢, 10¢, 25¢- Releases coins of specified denomination from the coin tubes in the coin mechanism. - Page 41 Fig. 25 (Assembly, Beam-Snack & Frozen) FRONT BACK BOTTOM FRONT BACK BOTTOM Continued On Next Page... A-35...
- Page 42 BOTTOM FRONT BACK 1. Clamp, Loop—3/16 (189,090,020.A) Trigger, Release (492,001,710.C) 2. Screw, Hex Wash slot 1/4-20 X 1/2 (189,090,520.A) 19. Shield, Ribbon Cable (495,000,240.C) 3. Washer, Ext (189,090,550.A) 20. Gear, X and Y (495,004,060) 4. Washer-Lock, Ext Tooth (189,090,590.A) 21. Switch, Plastic Limit (495,005,660.A) 5.
- Page 43 Fig. 26 (Assembly, Carriage—Frozen) 8 24 10 44 48 50 40 45 35 20 29 1. Washer, Ext Tooth Lock #8 (18909008) Grommet , Guide (495004281) 2. Washer, Ext Tooth Lock 1/4 (18909055) 29. Link, Guide Rods (49500435) 3. Washer, Ext Tooth Lock #4 (18909059) 30.
- Page 44 Fig. 27 (Assembly, Picker-Frozen) 1. O-Ring, Picker Frozen (38904180) 11. Spacer, Picker– Frozen (39500397) 2. Cap– Picker Wire Guard– Frozen (38904194) 12. Harness– Picker Switch (39500561) 3. Screw, Pan Phil 6-32 X 3 in (38909170) 13. Switch, Subminiature (39500567) 4. Screw, Pan Phils SEMS 4-40 X 1/2 (38909177) 14.
- Page 45 Fig. 28 (Assembly, Lid Lift– Freezer) TOP VIEW: LEFT OF FREEZER FREEZER LID EXPLODED VIEW 1. Bearing, Nylon, Split (489041450.A) 13. Rack, Lift-Frozen (800503560.01) 2. Brkt, Lid Lift, Motor (643000380.03) 14. Screw Grommet (489041460.A) 3. Brkt, Lid Lift, Pivot (643000370.03) 15.
- Page 46 Fig. 29 (Assembly, Valve Box) 1. Baffle, Valve Box (805,600,480.01) 11. Release Gate, Valve Box (643,000,490.03) 2. Cover, Valve Box (805,600,470.01) 12. Rod, Valve Box (492,000,710.B) 3. Flap, Valve Box (801,306,840.01) 13. Screw, Hex Wash Slot (489,091,040.A) 4. Grommet, Valve Box-Fr (389,041,550.a) 14.