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Standard Change-Makers System 600 General Maintenance And Adjustment Manual

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If you follow a routine maintenance schedule your system 600 will give you years of
reliable service with a minimum of "down time". This guide outlines the routine
maintenance and adjustment techniques used to service this equipment.
Cleaning the Note Acceptor Bill Track
Clean sensors are critical to good acceptance. The note acceptor bill path should be
cleaned on a regular basis. A quick "cleaning" once every two months will keep your
acceptor in proper form. To gain access to the bill path for cleaning or removal of a
jammed bill, perform the following steps:
1. Release the upper track latch by pulling the latch handle towards the rear of the note
acceptor. Note the position of the latch so that you can confirm when it is closed
properly.
2. Continue pulling the latch towards the rear of the acceptor until the upper track lifts
up enough to expose the bill path.
3. Spray a small amount of glass cleaner directly onto a clean cloth. Gently clean both
the upper and lower sensor glass thoroughly. Inspect glass for cracks directly over
any of the sensors on the track assemblies.
4. Using a soft brush or canned air, clean off the upper track being careful not to
displace any of the four track cells. The track cells are the optical components that
monitor the bill travel through the note acceptor.
To return the track to the closed position, push down on the front of the track. The
5.
latch is spring loaded and will automatically lock when the track is in the proper
position.
Front View
SYSTEM 600
GENERAL MAINTENANCE
AND ADJUSTMENT GUIDE
Upper track
Cells
Figure 1.1
- 1 -
Latch Handle

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Summary of Contents for Standard Change-Makers System 600

  • Page 1 GENERAL MAINTENANCE AND ADJUSTMENT GUIDE If you follow a routine maintenance schedule your system 600 will give you years of reliable service with a minimum of “down time”. This guide outlines the routine maintenance and adjustment techniques used to service this equipment.
  • Page 2: Auto Calibration

    Auto Calibration The system 600 note acceptor has an auto calibration feature that is used to adjust the optic sensors used to identify currency. This feature allows the owner to quickly recalibrate the note acceptor to optimize the bill acceptance rate. Please note that the bill acceptor must be thoroughly cleaned before performing the auto calibration sequence.
  • Page 3 4. Reinstall the note acceptor and test by running several new condition bills. There should be a noticeable crease, but not enough tension to cut the bills Fig. 1 CHANGE-MAKERS, INC. INDIANAPOLIS, INDIANA SYSTEM 600 FST Fig. 2 Fig. 3 Security Gate Switch...
  • Page 4 Drive Roller Cleaning and Inspection Dirty or worn drive rollers are a common source for bill jams and poor acceptance. These rollers should be cleaned and inspected once a year for optimum performance. 1. Measure the diameter of each drive roller using a caliper tool. If the roller is in proper specification, clean as necessary.
  • Page 5 Bill Stacker Maintenance The bill stacker requires very little maintenance. Simply remove the stacker from the machine twice a year and clean thoroughly. Remove the six screws that holds the stacker cassette to the stacker housing. Use canned air to blow the dust and debris from the stacker cassette and housing.
  • Page 6 Bill Stacker Alignment Proper alignment of the bill stacker to the note acceptor is critical for the bill transport operation. A poorly aligned stacker is the number one cause of bill jams between the acceptor and stacker. The following instructions and diagrams will aid in the inspection and alignment between these two devices.
  • Page 7 Figure 2 Coin Hopper Maintenance Occasionally you will want to check the inside of your hopper(s) for pieces of string or other debris from moneybags or dirty coins. With your power OFF simply empty the hopper and take a look inside. If you see any Bill Receiver obvious dirt or string promptly remove it.
  • Page 8: Stacker Adjustments

    Stacker Adjustments Stacker Receiver Alignment It is important that bills drop directly into the stacker receiver without rubbing the sides. This means not only rubbing on the left or right side of the receiver, but also front to back. The best test is to insert a bill into the bill acceptor and turn off the power as the bill is fed into the stacker.
  • Page 9 Belt Tension Adjustment / Belt Off This adjustment is only required for 2 or 3 box stackers. The stacker belt moves the carriage assembly to the different storage boxes. If it is not adjusted correctly your results may be: 1) If too tight, this will cause the carriage not to move to the next storage box or move very slowly.
  • Page 10 Coin Hopper Maintenance Once a year, you will want to check the inside of your hoppers(s) for pieces of string or other debris from moneybags or dirty coins. With your power OFF, simply empty the hopper and take a look inside. If you see any obvious dirt or strings, promptly remove it. With canned air, blow out the feed mechanism located in the bottom of the hopper beneath the plastic funnel.
  • Page 11 Power Supply- 40 Watt Board Adjustment NOTE: The power supply is factory adjusted by a trained technician. However, if you have access to a volt meter, it’s advisable to check the 5.35 DC voltage setting for accuracy. If required, use the adjusting pot to set the voltage between pin 3 and pin 4 to 5.35 volts.

This manual is also suitable for:

System 600 fstSystem 500e