JBL DCR600 Service Manual
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JBL DCR600 Service Manual

A/v dolby digital receiver
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Model
A/V DOLBY DIGITAL RECEIVER
Cinema Propack
ESD WARNING....................................2
LEAKAGE TESTING...............................3
BASIC SPECIFICATIONS.......................4
INSTALLATION DIAGRAMS.....................5
FRONT PANEL CONTROLS.....................8
INFORMATION DISPLAY.......................10
REAR PANEL CONNECTIONS...............11
TROUBLESHOOTING GUIDE................17
PROCESSOR RESET...........................17
TECH TIP JBLTT2003-01......................20
DCR600
Service Manual
- CONTENTS -
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
™
600 System
UNIT EXPLODED VIEW.........................22
EXPLODED VIEW PARTS LIST..............23
BLOCK DIAGRAMS..............................24
PCB DRAWINGS.................................26
MECHANICAL PARTS LIST...................38
ELECTRICAL PARTS LIST....................39
PACKAGING PARTS LIST......................66
SEMICONDUCTOR PINOUTS...............67
SCHEMATICS....................................106
WIRING DIAGRAM..............................123
Rev1
7/2005

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Summary of Contents for JBL DCR600

  • Page 1: Table Of Contents

    MECHANICAL PARTS LIST…………...….38 REAR PANEL CONNECTIONS………...…11 ELECTRICAL PARTS LIST…….………….39 REMOTE CONTROL FUNCTIONS……….13 PACKAGING PARTS LIST………..………66 TROUBLESHOOTING GUIDE…..……..…17 SEMICONDUCTOR PINOUTS……………67 PROCESSOR RESET………..……..……..17 SCHEMATICS…………………..………….106 TECH TIP JBLTT2003-01………………….20 WIRING DIAGRAM.………………………..123 JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev1 7/2005...

  • Page 2: Esd Warning

    DCR600 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

  • Page 3: Leakage Testing

    DCR600 Before returning the unit to the user, perform the following safety checks : 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the unit.

  • Page 4: Basic Specifications

    DCR600 TECHNICAL SPECIFICATIONS DCR600 Audio Section AM Tuner Section Two-Channel Stereo Mode Frequency Range 520–1710kHz Signal-to-Noise Ratio 45dB 75W per channel continuous RMS power into 8 ohms Usable Sensitivity 500µV (loop) at 0.08% THD, 100Hz to 20kHz Distortion 0.8% (1kHz, 50% Modulation)

  • Page 5: Installation Diagrams

    SPEAKER SPEAKER SPEAKER SPEAKER RED: STAND-BY NOTES: 1. CONNECT “RIDGED” WIRE TO (+) RED ON DCR600 AND SPEAKERS. 2. WIRE COLOR CODES ARE FOR EASE OF CONNECTION. THE SPEAKER WIRES CAN BE INTERCHANGED IF NECESSARY. (—) SUB135S POWER JBL, Incorporated...
  • Page 6 SPEAKER SPEAKER SPEAKER SPEAKER RED: STAND-BY NOTES: 1. CONNECT “RIDGED” WIRE TO (+) RED ON DCR600 AND SPEAKERS. 2. WIRE COLOR CODES ARE FOR EASE OF CONNECTION. THE SPEAKER WIRES CAN BE INTERCHANGED IF NECESSARY. (—) SUB135S POWER JBL, Incorporated...
  • Page 7 RED: STAND-BY NOTES: 1. CONNECT “RIDGED” WIRE TO (+) RED ON DCR600 AND SPEAKERS. 2. WIRE COLOR CODES ARE FOR EASE OF CONNECTION. THE SPEAKER WIRES CAN BE INTERCHANGED IF NECESSARY. 3. MUST USE VIDEO SWITCHING THROUGH TV TO ACCESS COMPONENT VIDEO.

  • Page 8: Front Panel Controls

    When the button is pressed so will automatically scan for the next station to turn on the DCR600; press it again to turn that the words TONE OUT appear in the Main with an acceptable signal and then stop.
  • Page 9 STEREO Indicator T goes out. decrease the volume. If the DCR600 is muted, Û Channel Select Button: Press this button adjusting the volume control will automatically # Digital Optical 2 Input: Connect the to begin the process of trimming the channel release the unit from the silenced condition.

  • Page 10: Information Display

    D Dolby Digital: Indicates a Dolby Digital mode has been selected. the station’s preset memory number. source. N Night Mode: Indicates that the DCR600 R Sleep Indicator: This indicator lights E Coaxial Source: Indicates a Coaxial is in the Night mode, which preserves the when the Sleep function is in use.

  • Page 11: Rear Panel Connections

    CD-R or MiniDisc, but the receiver is so low that the sound is noisy, the DCR600 to the red (+) terminals on the Dolby Digital or DTS signals may not. or so high that the signal is distorted.
  • Page 12 PLAY/OUT audio jacks on a VCR or other on the DVD600 or other compatible equipment. video source. · Remote IR Input: If the DCR600’s front h Video 2 Audio Inputs: Connect to panel IR sensor is blocked due to cabinet doors...

  • Page 13: Remote Control Functions

    IMPORTANT NOTE: The JBL Cinema ProPack 600 remote control may be programmed to control up to eight devices, including the DCR600 and DVD600. It is helpful to think of the remote as being organized into “pages, ” with one page for each device. Depending on which device has been selected, the buttons on that device’s page will perform different...
  • Page 14 1) If the DCR600 is not turned to select the desired surround mode. 2) It will switch to the page for the DCR600, on, it will power up. 2) It will select VIDEO 3 as which will cause the remote to operate only the input source.
  • Page 15 Set: Used to enter settings into the mem- button is also used to clear items from 8 will move the frequency up or ory of the DCR600, DVD600 or video device Programmed Play lists. down in single-step increments. When the selected.
  • Page 16 To Night Mode/Random: Activates the resume normal playback, press the Play Previous/Next: Press to move Night mode of the DCR600. This mode is avail- Button backward or forward through the music tracks able in specially encoded digital sources, and on a CD disc or the chapters on a DVD disc.

  • Page 17: Troubleshooting Guide

    No sound from any speaker • No audio signal is being transmitted • Check that DCR600 is on and a source is playing. to the speakers • Check all wires and connections between the DCR600 and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured.
  • Page 18 • Make sure the subwoofer is plugged into an active electrical outlet and turned on. • Subwoofer output of DCR600 not enabled • In Dolby Digital or DTS modes, make sure the DCR600 is configured so that the subwoofer and LFE output is enabled.
  • Page 19 No picture • Intermittent connections • Check all video connections. • Wrong Input • Check input selection of TV or DCR600. Picture is distorted or jumps during • MPEG-2 decoding • It is a normal artifact of DVD playback for pictures Fast Forward or Reverse Play to jump or show some distortion during rapid play.

  • Page 20: Tech Tip Jbltt2003-01

    JSR400 DCR600 DCR600II Subject: Backup Memory on JBL Receivers In the event of the complaint: “the receiver is losing its memory (any programmed system settings) when the unit is turned off, or after the unit is unplugged (briefly*)”: Check and replace:...

  • Page 21: Current Adjust/Tuner Align

    DCR600 DCR600 IDLE CURRENT ADJUSTMENT: Turn main power on; let unit idle (no load) for 5 minutes. Check points: White female connectors: WA401,WA402,WA403,WA601,WA602 Adjust – Variable resistors: VR401,VR402,VR501,VR601,VR602 to 21mV +/- 3mV. Use caution not to short the two pins together in each connector.

  • Page 22: Unit Exploded View

    DCR600...

  • Page 23: Exploded View Parts List

    DCR600 J4099100170X...

  • Page 24: Block Diagrams

         DCR600...
  • Page 25 DCR600...

  • Page 26: Pcb Drawings

    DCR600...
  • Page 27 DCR600...
  • Page 28 DCR600...
  • Page 29 DCR600...
  • Page 30 DCR600...
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  • Page 32 DCR600...
  • Page 33 DCR600...
  • Page 34 DCR600...
  • Page 35 DCR600...
  • Page 36 DCR600...
  • Page 37 DCR600...

  • Page 38: Mechanical Parts List

    DCR600 DCR600 Mechanical Parts List PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT J6171140010X WIRE TIE NYLON6 1.000 J4099100170X MODULE US KST-M9011MA 1.000 J85000027000 PANEL FRONT DCR600 1.000 J85100030000 KNOB MAIN DCR600 1.000 J85100031000 KNOB TONE DCR600 1.000 J85200139100 BTN 1KEY DCR600 1.000...

  • Page 39: Electrical Parts List

    DCR600 DCR600 Electrical Parts List REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT DCR600 MAIN PCB Capacitors C421 13076940AM CE 470U0F +20% 63.0V 85C 1.000 C422 13076940AM CE 470U0F +20% 63.0V 85C 1.000 C423 13076940AM CE 470U0F +20% 63.0V 85C 1.000...
  • Page 40 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C566 J3600473330X CP .047U 100V K 1.000 C567 J3600473330X CP .047U 100V K 1.000 C568 1500213030 CE 10U0F +20% 16.0V 85C 1.000 C569 4043358071 CC 680P0F +10% -10% 50.0V Y5P 1.000...
  • Page 41 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT Q419 J2021020501X TR NPN KTC3206 1.000 Q420 J2021020501X TR NPN KTC3206 1.000 Q421 J2021000101X TR PNP KTA1024 1.000 Q422 J2021000101X TR PNP KTA1024 1.000 Q423 J2021020501X TR NPN KTC3206 1.000...
  • Page 42 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R431 6044156016 RCF 560R0 OHM +5% 250MI0W 1.000 R432 6044156016 RCF 560R0 OHM +5% 250MI0W 1.000 R433 5088296016 RCF 150R0 OHM +5% 250MI0W 1.000 R434 5088296016 RCF 150R0 OHM +5% 250MI0W 1.000...
  • Page 43 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R524 3093936016 RCF 10R0 OHM +5% 250MI0W 1.000 R525 1105964016 RCF 1K0 OHM +5% 250MI0W 1.000 R526 6044156016 RCF 560R0 OHM +5% 250MI0W 1.000 R527 4043564016 RCF 4K7 OHM +5% 250MI0W 1.000...
  • Page 44 J4210020001X FUSE CLIP 0.3T 1.000 FH407 J4210020001X FUSE CLIP 0.3T 1.000 FH408 J4210020001X FUSE CLIP 0.3T 1.000 DCR600 FRONT PCB Capacitors 7043654016 D-SLP 1N4148 100.0V 150E-3A 1.000 C203 2026783030 CE 47U0F +20% 16.0V 85C 1.000 C210 2026888030 CE 10U0F +20% 50.0V 85C 1.000...
  • Page 45 IC BU4094 SOP16 1.000 Q236 J2041200102X TR PNP DTA114YKA 1.000 Q237 J2041220102X TR NPN DTC114YKA 1.000 IC201 J2132314074X IC CPU DCR600 CXP82860-320Q SONY 1.000 IC205 J2110212000X IC OPAMP 2068DD 1.000 Resistors RL201 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W 1.000 RL202...
  • Page 46 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT RL209 6044440091 RMGCFMIN 22K0 OHM +5% 100MI0W 1.000 RL210 8044039091 RMGCFMIN 2K2 OHM +5% 100MI0W 1.000 RR201 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W 1.000 RR202 5088663091 RMGCFMIN 100K0 OHM +5% 100MI0W 1.000...
  • Page 47 SHIELD FENCE TONE 1.000 W201 J4305100025X LUG WIRE 1P 200MM #18 1.000 X201 J3911030020X RESONATOR ZTA10MTT 1.000 DCR600 KEY PCB Capacitors C401 3093924091 CCCFMIN 22N0F +10% -10% 50.0V X7R 1.000 C402 3093924091 CCCFMIN 22N0F +10% -10% 50.0V X7R 1.000 C403 1105933091 CCCFMIN 2N2F +10% -10% 50.0V X7R...
  • Page 48 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C411 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C412 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C413 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C414 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0...
  • Page 49 SW TACT SKQNAE 1.000 J407 8044051091 RMGCFMIN 0 OHM +0% 100MI0W 1.000 J408 8044051091 RMGCFMIN 0 OHM +0% 100MI0W 1.000 DCR600 VIDEO PCB Capacitors CC601 2026888030 CE 10U0F +20% 50.0V 85C 1.000 CC603 2026888030 CE 10U0F +20% 50.0V 85C 1.000...
  • Page 50 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C611 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C612 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C637 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 1.000 C638 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0...
  • Page 51 RMGCFMIN 0 OHM +0% 100MI0W 1.000 J048 8044051091 RMGCFMIN 0 OHM +0% 100MI0W 1.000 J052 8044051091 RMGCFMIN 0 OHM +0% 100MI0W 1.000 DCR600 PROCESSOR PCB Capacitors C723 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000 C724 2026783030 CE 47U0F +20% 16.0V 85C 1.000...
  • Page 52 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C849 2026783030 CE 47U0F +20% 16.0V 85C 1.000 C851 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000 C852 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000 C854 2026783030 CE 47U0F +20% 16.0V 85C...
  • Page 53 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT IC714 J2110012004X IC OPAMP NJM2068 1.000 IC715 J2110012004X IC OPAMP NJM2068 1.000 IC716 J2110012004X IC OPAMP NJM2068 1.000 IC717 J2110012004X IC OPAMP NJM2068 1.000 IC718 J2110012004X IC OPAMP NJM2068 1.000...
  • Page 54 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R781 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000 R782 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000 R783 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W 1.000 R784 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W 1.000...
  • Page 55 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R866 8044039091 RMGCFMIN 2K2 OHM +5% 100MI0W 1.000 R867 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000 R868 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000 R869 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000...
  • Page 56 JACK RCA 4P S 1.000 JK702 J44302401201 JACK RCA 4P S 1.000 JK703 J44302001401 JACK RCA 2P WR JW1609RS W/GNIDCAP JEWON 1.000 DCR600 DSP PCB Capacitors C112 2025256030 CE 220U0F +20% 6.3V 85C 1.000 C148 20269180AM CE 1MI0F +20% 6.3V 85C 1.000...
  • Page 57 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C095 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000 C110 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000 C111 J3470910030X CE RA/TAP 10UF 16V M4*7 SS 2.5MM 1.000...
  • Page 58 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT C178 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V 1.000 C001 6044108091 CCCFMIN 22P0F +5% -5% 50.0V NP0 1.000 C002 6044108091 CCCFMIN 22P0F +5% -5% 50.0V NP0 1.000 C005 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V...
  • Page 59 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT IC08 J2133926005X IC DAC CS4391-KS SOIC20 CRYSTAL 1.000 IC09 J2133926002X IC ADC CS5360-KS 1.000 IC10 J2116007001X IC 74HCU04M1R HEX 1.000 IC11 J2116007001X IC 74HCU04M1R HEX 1.000 IC12 J2116007001X IC 74HCU04M1R HEX 1.000...
  • Page 60 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R061 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 1.000 R062 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 1.000 R063 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 1.000 R064 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 1.000...
  • Page 61 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R148 7043423091 RMGCFMIN 1K2 OHM +5% 100MI0W 1.000 R149 7043423091 RMGCFMIN 1K2 OHM +5% 100MI0W 1.000 R151 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000 R152 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W 1.000...
  • Page 62 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT DCR600 SURROUND PCB Capacitors C621 13073530AM CE 470U0F +20% 50.0V 85C 1.000 C622 13073530AM CE 470U0F +20% 50.0V 85C 1.000 C623 13073530AM CE 470U0F +20% 50.0V 85C 1.000 C624 13073530AM CE 470U0F +20% 50.0V 85C...
  • Page 63 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT Q625 J2021520302X TR NPN 2SC4883A 1.000 Q626 J2021520302X TR NPN 2SC4883A 1.000 Q633 J2021500102X TR PNP 2SA1859A 1.000 Q634 J2021500102X TR PNP 2SA1859A 1.000 Q635 J2021520302X TR NPN 2SC4883A 1.000...
  • Page 64 DCR600 REF. DESIGNATOR PART NUMBER PART NAME / DESCRIPTION Q'TY UNIT R602 6044155016 RCF 330R0 OHM +5% 250MI0W 1.000 R603 8043703016 RCF 27K0 OHM +5% 250MI0W 1.000 R604 8043703016 RCF 27K0 OHM +5% 250MI0W 1.000 R605 4043563016 RCF 1K5 OHM +5% 250MI0W 1.000...
  • Page 65 ST'BY TRANS AVR510 120/60 1.000 FH981 J4210020001X FUSE CLIP 0.3T 1.000 FH982 J4210020001X FUSE CLIP 0.3T 1.000 DCR600 SENSOR PCB J4020100140X PCB SENSOR 163*163 (1/30)FR1 1.000 J63330000600 SPONGE SENSOR H:25 13*9*10H 1.000 CN901 J4305100077X CNT ASSY 3P 120MM SL 2.5MM #24 1.000...

  • Page 66: Packaging Parts List

    DCR600 DCR600 PACKING/ACCESSORIES Description Part Number DCR600 Remote Control BE8N00 ™ AI5115 Cinema Propack 600 System Owner’s Manual Foam End - Left J97200026100 Foam End - Right J97200026200 AM Antenna Loop 55127490 55127450 FM Antenna cable 75Ω Five pairs of speaker cables, receiver to sats:...

  • Page 67: Semiconductor Pinouts

    DCR600...
  • Page 68 DCR600...
  • Page 69 DCR600...
  • Page 70 DCR600...
  • Page 71 DCR600...
  • Page 72 DCR600...
  • Page 73 DCR600...
  • Page 74 DCR600...
  • Page 75 DCR600...
  • Page 76 DCR600...
  • Page 77 DCR600...
  • Page 78 DCR600...
  • Page 79 DCR600...
  • Page 80 DCR600 8-bit compatible shift / store register BU4094BC / BU4094BCF / BU4094BCFV The BU4094BC, BU4094BCF, and BU4094BCFV are shift / store registers, each consisting of an 8-bit register and an 8-bit latch. As the data in the shift register can be latched by an asynchronous strobe input, it is possible to hold the output in the data transfer mode.
  • Page 81 DCR600...
  • Page 82 DCR600...
  • Page 83 DCR600...
  • Page 84 DCR600...
  • Page 85 DCR600...
  • Page 86 DCR600...
  • Page 87 DCR600...
  • Page 88 DCR600...
  • Page 89 DCR600...
  • Page 90 DCR600...
  • Page 91 DCR600...
  • Page 92 DCR600...
  • Page 93 DCR600...
  • Page 94 DCR600 8-channel analog multiplexer / demultiplexer BU4051BC / BU4051BCF / BU4051BCFV The BU4051BC, BU4051BCF and BU4051BCFV are analog multiplexers / demultiplexers which use three-input digi- tal signals for control via an 8-channel analog switch. These products feature high on / off output voltage ratio and low crosstalk between analog switches.
  • Page 95 DCR600...
  • Page 96 DCR600...
  • Page 97 DCR600...
  • Page 98 DCR600...
  • Page 99 DCR600...
  • Page 100 DCR600...
  • Page 102 DCR600...
  • Page 103 DCR600...
  • Page 104 DCR600...
  • Page 105 DCR600...

  • Page 106: Schematics

    DCR600...
  • Page 107 DCR600...
  • Page 108 DCR600...
  • Page 109 DCR600...
  • Page 110 DCR600...
  • Page 111 DCR600...
  • Page 112 DCR600...
  • Page 114 DCR600...
  • Page 115 DCR600...
  • Page 116 DCR600...
  • Page 117 DCR600...
  • Page 118       DCR600...
  • Page 119       DCR600...
  • Page 120 DCR600...
  • Page 121 DCR600...
  • Page 122 DCR600 Tuner PCB is shown as reference only as it is only available as complete PCB...

  • Page 123: Wiring Diagram

    DCR600...
  • Page 124 DCR600...
  • Page 125 DCR600...

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