JBL AVR480 Service Manual
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JBL AVR480 Service Manual

A/v dolby digital receiver
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See also: Owner's Manual
A/V DOLBY DIGITAL RECEIVER
ESD WARNING......................................2
LEAKAGE TESTING.................................3
BASIC SPECIFICATIONS.........................4
FEATURES...................................................5
FRONT PANEL CONTROLS.....................6
FRONT PANEL DISPLAY.........................8
REAR PANEL CONNECTIONS................10
OPERATION.........................................15
TROUBLESHOOTING GUIDE..................23
AVR480
SERVICE MANUAL
CONTENTS
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
MICROPROCESSOR RESET...............23
UNIT EXPLODED VIEW.......................24
EX VIEW PARTS LIST.........................25
BLOCK DIAGRAMS.............................27
ELECTRICAL PARTS LIST....................29
PCB DRAWINGS................................53
IC/TRANSISTOR PINOUTS...................81
SCHEMATICS....................................94
WIRING DIAGRAM..................................104
PACKAGING.....................................105
Rev0
8/2004

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Summary of Contents for JBL AVR480

  • Page 1: Table Of Contents

    AVR480 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS ESD WARNING………………………….…….2 MICROPROCESSOR RESET……………23 LEAKAGE TESTING………………..……..3 UNIT EXPLODED VIEW………….……….24 BASIC SPECIFICATIONS…………….….…..4 EX VIEW PARTS LIST………...………….25 FEATURES...........5 BLOCK DIAGRAMS………………………..27 FRONT PANEL CONTROLS………………...6 ELECTRICAL PARTS LIST………..…..….29 FRONT PANEL DISPLAY…………………….8 PCB DRAWINGS……………………..……53 REAR PANEL CONNECTIONS…………….10 IC/TRANSISTOR PINOUTS…….…..…….81...

  • Page 2: Esd Warning

    AVR480 harman/kardon Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components.

  • Page 3: Leakage Testing

    AVR480 harman/kardon SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester...

  • Page 4: Basic Specifications

    Depth measurement includes knobs, buttons and terminal connections. Height measurement includes feet and chassis. All features and specifications are subject to change without notice. JBL and Logic 7 are registered trademarks of Harman International Industries, Incorporated. *Trademarks of Dolby Laboratories.

  • Page 5: Features

    AVR480 harman/kardon AVR480 FEATURES High Current Capability All-Discrete Amplifier Circuitry DSP SECTION Dolby Digital Dolby Pro Logic 2 DTS, 5.1 Logic 7, 5.1 Cinema & Music DSP Processor CS49326 5 Channel Stereo Hall 1,2 Theater D/A Converters 192kHz/24 Bit CS4228(24/96)

  • Page 6: Front Panel Controls

    Main Power Switch 1 is “ON,” press the Main Information Display ( (see remote at this area and do not block or this button to turn on the AVR480; press cover it unless an external remote sensor page 31 for more information on tuning it again to turn the unit off (to Standby).
  • Page 7 Information Display ( into the ing room (see page 19 for more informa- search for the next station with an accept- AVR480’s memory. The set button may also tion on setup and configuration). able signal when the Tuning Selector be used to change the display brightness ...

  • Page 8: Front Panel Display

    L Night Mode Indicator: This indica- is a digital source, one of these indicators cator lights when the Dolby 3 Stereo tor lights when the AVR480 is in the will light to display the specific type of Mode has been selected. Only the ST Night mode, which preserves the dynamic signal in use.
  • Page 9 Sleep function is in use. The numbers in the Preset/Sleep Number indicators will show the minutes remain- ing before the AVR480 goes into the Standby mode (see page 24 for more information on the Sleep function). R Memory Indicator: This indicator flashes when entering presets and other information into the tuner’s memory.

  • Page 10: Rear Panel Connections

    AVR480 harman/kardon REAR-PANEL CONNECTIONS · ¡ ™ £ ¢ § • ‚ ¤ › fl ° ∞ ¶ ª ⁄ ‹ fi ‡ Coaxial Digital Audio Output Video 1 Video Inputs Surround Speaker Outputs Coaxial Digital Audio Input Video 1 Audio Inputs...
  • Page 11 (+) terminals on the AVR480 (see chart above) to the red (+) terminals on the speakers and the black (–) termi- nals on the AVR480 to the black (–) termi- nals on the speakers. (See page 15 for more information on speaker polarity.)

  • Page 12: Remote Control Functions

    Input Selector Button 5 that corre- sponds to the unit you wish to operate. 0 Power Off Button: Press this button to place the AVR480 in the Standby mode. 2 Program Indicator: This three-color 3 Power On Button: Press this button...
  • Page 13 4 Status Button: This button has no B Channel Select Button: This button I Direct Button: In Tuner mode, press function on the AVR480, but is used by is used to start the process of setting the this button when the tuner is in use to some DVD players and other devices to AVR480’s output levels with an external...
  • Page 14 O Check Button: This button has no V A-B Button: This button has no function on the AVR480, but is used by function on the AVR480, but is used by some DVD players and other devices to some DVD players and other devices to edit a programmed playlist.

  • Page 15: Operation

    Selector Buttons 5 you must press the AVR Selector 6 to have the remote Turning the AVR480 On or Off • When using the AVR480 for the first control the AVR functions. time, you must press the Main Power • The input source may also be changed...
  • Page 16 (such site at www.dolby.com. • To set the output of the AVR480 so as Dolby Surround) may be played in Even when a program is not listed as that the output is “flat, ” with the Tone...
  • Page 17 As you press the buttons, the AVR480 to listen to the Dolby Digital ments to signal-to-noise ratios. In addi- Surround mode name will appear in the soundtracks available on laser discs.
  • Page 18 Dolby Digital decoding. When In addition to the Bitstream Indicators the Digital Select Button *F and the unit senses PCM data from CDs and A, the AVR480 features a set of unique Buttons C on the then use the ⁄...
  • Page 19 AVR480 harman/kardon OPERATION Surround Mode Chart MODE FEATURES DELAY TIME RANGE Dolby Digital Available only with digital input sources encoded with Dolby Center: 0 ms – 5 ms Digital data. It provides up to five separate main audio channels Initial Setting – 0 ms and a special dedicated Low-Frequency Effects channel.

  • Page 20: Night Mode

    AVR480 is sent to the record outputs. chapter search mode, the digital audio digital intelligibility while reducing the...

  • Page 21: Memory Backup

    Set Button E^ the output level for the subwoofer and completely. twice, and the AVR480 will return to those for the Stereo mode can only be The display brightness may be changed normal operation.
  • Page 22 Preset Tuning Using the remote, up to 30 stations may ated in the Main Information Display The AVR480’s tuner is capable of tuning ( the tuner will only stop at those sta- be stored in the AVR480’s memory for AM, FM and FM Stereo broadcast stations.

  • Page 23: Troubleshooting Guide

    Power Indicator 3 is red due to possible short at receiver and speaker ends. • Amplifier is in protection mode • Contact your local JBL service center. due to internal problems No sound from surround or • Incorrect surround mode •...

  • Page 24: Unit Exploded View

    AVR480 harman/kardon...

  • Page 25: Ex View Parts List

    AC CPL CABINET CHASSIS FRONT SECC 1.0T AVR520 55192650 AC CPL CABINET CHASSIS MAIN DCR600MK2 55124310 AC PUN BRACKET TRANS RT2280 55853250 AC DEC COVER PT JBL KURZ AM4153-601 AVR480 AL -- 55630390 TF-LAM POWER-TRANSFORMER 230V 55227740 AC MSA ASY KST-M1114MW1-60 TU MODULE AVR2500 55126350...
  • Page 26 WASHER-FLAT 3 55127300 WASHER-SPRING 3 20523540 WASHER-SPRING 4 55131730 WASHER-FLAT 4 55819740 AC PRI LABEL SERIAL AVR480 55819840 AC PRI LABEL BARCODE AVR480 55174780 AC PRI LABEL DATE 55149150 AC PRI LABEL RISK CDRW1211 20932870 AC PRI LABEL QC CHECK CRKD1217(20 X 13MM)

  • Page 27: Block Diagrams

    AVR480 harman/kardon...
  • Page 28 AVR480 harman/kardon U - C O M CS493263 CS8415A DIGITAL INPUT COAXIAL OPTICAL DIGITAL OUTPUT COAXIAL CS4228 POWER AMP ANALOG INPUT CENTER CENTER...

  • Page 29: Electrical Parts List

    AVR480 harman/kardon AVR480 Electrical Parts List Ref. Designator Part Number Description MAIN PCB Capacitors C111 2026884030 CE 1U0F +20% 50.0V 85C C120 551833400 CE 8MI2F +20% 80.0V 85C C121 551833400 CE 8MI2F +20% 80.0V 85C C127 4043313030 CE 2MI2F +20% 35.0V 85C...
  • Page 30 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB C439 3093873091 CCCFMIN 220P0F +5% -5% 50.0V NP0 C442 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0 C443 3093873091 CCCFMIN 220P0F +5% -5% 50.0V NP0 C446 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0...
  • Page 31 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB C401 5512966071 CPM 680N0F +10% 63.0V C402 2026684071 CPF 8N2F +10% 50.0V C403 2026886030 CE 3U3F +20% 50.0V 85C C404 2026886030 CE 3U3F +20% 50.0V 85C C405 2026612071 CPF 1N0F +10% 50.0V...
  • Page 32 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB C982 2026783030 CE 47U0F +20% 16.0V 85C 20251640 Semiconductors D112 551340800 D-BRDLC RS603M D113 2041506016 D-SR 1N4004 400.0V 1.0A D114 2041506016 D-SR 1N4004 400.0V 1.0A D115 2041506016 D-SR 1N4004 400.0V 1.0A...
  • Page 33 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB Q961 5518060056 TR-SLPLF 2SA933S P -150MI0A -50V Q962 5515712056 TR-SLPLF KTC2874 A N 300MI0A 20V Q971 5513322056 TR-SLPLF DTA114YSA P 100MI0A D123 2042121016 D-ZENER 1N5242B 12.0V 500MI0W D400 2052699016 D-ZENER 1N5235B 6.8V 500MI0W...
  • Page 34 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB R122 9057440091 RMGCFMIN 470R0 OHM +5% 100MI0W R123 2047194091 RMGCFMIN 680R0 OHM +5% 100MI0W R124 6044440091 RMGCFMIN 22K0 OHM +5% 100MI0W R126 1106654091 RMGCFMIN 560K0 OHM +5% 100MI0W R129 1106654091 RMGCFMIN 560K0 OHM +5% 100MI0W...
  • Page 35 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB R336 1106644091 RMGCFMIN 3K3 OHM +5% 100MI0W R337 1106644091 RMGCFMIN 3K3 OHM +5% 100MI0W R338 1106644091 RMGCFMIN 3K3 OHM +5% 100MI0W R339 6044437091 RMGCFMIN 180R0 OHM +5% 100MI0W R340 6044437091 RMGCFMIN 180R0 OHM +5% 100MI0W...
  • Page 36 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB R483 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R484 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R951 9057437091 RMGCFMIN 82R0 OHM +5% 100MI0W R952 3094425091 RMGCFMIN 10R0 OHM +5% 100MI0W R953 9057437091 RMGCFMIN 82R0 OHM +5% 100MI0W...
  • Page 37 AVR480 harman/kardon Ref. Designator Part Number Description MAIN PCB R485 1105964016 RCF 1K0 OHM +5% 250MI0W R901 3093939016 RCF 39R0 OHM +5% 250MI0W R902 3093939016 RCF 39R0 OHM +5% 250MI0W R903 3093939016 RCF 39R0 OHM +5% 250MI0W R904 3093939016 RCF 39R0 OHM +5% 250MI0W...
  • Page 38 AVR480 harman/kardon Ref. Designator Part Number Description FRONT PCB Capacitors C210 2026888030 CE 10U0F +20% 50.0V 85C C216 551343400 CM 47MI0F +80% -20% 5.5V 70C C220 2026888030 CE 10U0F +20% 50.0V 85C C200 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V...
  • Page 39 AVR480 harman/kardon Ref. Designator Part Number Description FRONT PCB Q401 5513318092 TR-SSD DTC114YKA N 10K0 OHM 47K0 OHM Q222 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q223 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q224 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q225 5513321056 TR-SLPLF DTC114YSA N 100MI0A...
  • Page 40 CONN 2.0MM 12 MA ST NAT MOLEX 35336-1210 0 0 CP46 55123320 CONN 2.0MM 5 MA ST NAT LW2002P05 0 0 FL21 5582808A0 DISPLAY HNA-10MM29 AVR480 HP61 55050690 CONN-PHJAC 6.35 ST HORZ CKX3-6.35-04 BK 0 0 JA21 55171510 CON PHONO SCKT RCA-313P 3 PINS...
  • Page 41 AVR480 harman/kardon Ref. Designator Part Number Description AMPLIFIER PCB C632 2025193030 CE 22U0F +20% 16.0V 85C C636 11054760AM CE 100U0F +20% 63.0V 85C C637 11054760AM CE 100U0F +20% 63.0V 85C C649 11054760AM CE 100U0F +20% 63.0V 85C C650 11054760AM CE 100U0F +20% 63.0V 85C...
  • Page 42 AVR480 harman/kardon Ref. Designator Part Number Description AMPLIFIER PCB Q620 2055660056 TR-SHPLF KTC3200BL N 100MI0A 120V Q621 5513323056 TR-SLPLF KTA1268 GR P 100MI0A -120V Q622 2055660056 TR-SHPLF KTC3200BL N 100MI0A 120V Q624 5513326056 TR-SLPLF KTA1024 Y P 50MI0A -150V Q625...
  • Page 43 AVR480 harman/kardon Ref. Designator Part Number Description AMPLIFIER PCB R609 5088296016 RCF 150R0 OHM +5% 250MI0W R610 3093948016 RCF 10K0 OHM +5% 250MI0W R611 2046951016 RCF 43K0 OHM +5% 250MI0W R612 3093949016 RCF 33K0 OHM +5% 250MI0W R613 2046946016 RCF 2K2 OHM +5% 250MI0W...
  • Page 44 AVR480 harman/kardon Ref. Designator Part Number Description AMPLIFIER PCB R692 5088294016 RCF 68R0 OHM +5% 250MI0W R693 5088296016 RCF 150R0 OHM +5% 250MI0W R694 3093948016 RCF 10K0 OHM +5% 250MI0W R695 2046951016 RCF 43K0 OHM +5% 250MI0W R696 3093949016 RCF 33K0 OHM +5% 250MI0W...
  • Page 45 AVR480 harman/kardon Ref. Designator Part Number Description AMPLIFIER PCB R772 5088294016 RCF 68R0 OHM +5% 250MI0W R773 5088296016 RCF 150R0 OHM +5% 250MI0W R774 3093948016 RCF 10K0 OHM +5% 250MI0W R775 2046951016 RCF 43K0 OHM +5% 250MI0W R776 3093949016 RCF 33K0 OHM +5% 250MI0W...
  • Page 46 AVR480 harman/kardon Ref. Designator Part Number Description DSP PCB 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V 4043518091 CCCFMIN 47P0F +5% -5% 50.0V NP0 3093873091 CCCFMIN 220P0F +5% -5% 50.0V NP0...
  • Page 47 AVR480 harman/kardon Ref. Designator Part Number Description DSP PCB C187 3093873091 CCCFMIN 220P0F +5% -5% 50.0V NP0 C204 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C213 1105932091 CCCFMIN 1N0F +10% -10% 50.0V X7R C214 1105932091 CCCFMIN 1N0F +10% -10% 50.0V X7R...
  • Page 48 AVR480 harman/kardon Ref. Designator Part Number Description DSP PCB 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 1511259091 RMGCFMIN 3R3 OHM +5% 100MI0W 5088663091...
  • Page 49 AVR480 harman/kardon Ref. Designator Part Number Description DSP PCB 2047197091 RMGCFMIN 2K4 OHM +5% 100MI0W 1106648091 RMGCFMIN 47K0 OHM +5% 100MI0W 2047199091 RMGCFMIN 12K0 OHM +5% 100MI0W 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W 7043425091...
  • Page 50 AVR480 harman/kardon Ref. Designator Part Number Description DSP PCB Miscellaneous 5518509091 LF-SMD 33U0H +10% 55124760 CONN 1.25MM 19 FE R BK 00-8370-197-000-800 2794 A6 CP401 55125060 CONN 2.0MM 14 MA R NAT MOLEX 35237-1410 0 0 CP402 55125030 CONN 2.0MM 11 MA R NAT MOLEX 35237-1110 0 0...
  • Page 51 AVR480 harman/kardon Ref. Designator Part Number Description POWER PCB R102 5088300016 RCF 3K3 OHM +5% 250MI0W R103 3093937016 RCF 15R0 OHM +5% 250MI0W R104 4043564016 RCF 4K7 OHM +5% 250MI0W R105 3093948016 RCF 10K0 OHM +5% 250MI0W R106 3093936016 RCF 10R0 OHM +5% 250MI0W...
  • Page 52 AVR480 harman/kardon Ref. Designator Part Number Description KEY PCB P701 55123510 CON 3.96MM PITCH HEADER 2 POS MOLEX 35328-0210 SW61 558245900 SWISLIDE SSSU124900 500MI0A 30.0V 25M0OHM 2T 3P TB61 55176420 AC PUN BRACKET BKT GROUND ET 0.5T AVR520 -- TB62 55176420 AC PUN BRACKET BKT GROUND ET 0.5T AVR520 --...

  • Page 53: Pcb Drawings

    AVR480 harman/kardon...
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  • Page 81: Ic/Transistor Pinouts

    AVR480 harman/kardon IC BLOCK DIAGRAMS 1.BU4094BCF 1) FRONT B'D - IC21,IC23,IC24 2) VIDEO B'D - IC904 2.CXP828P60Q 1)FRONT B'D -IC25...
  • Page 82 AVR480 harman/kardon 3.M62446AFP 1)MAIN B'D-IC400 4.KIA4558F 1)MAIN B'D -IC401,IC402, IC403 ,IC202,IC301,IC302,IC303,IC108 2)DSP B'D - IC6,IC7,IC8,IC11,IC12 5.LC78211 1) MAIN B'D - IC200,IC201...
  • Page 83 AVR480 harman/kardon 6. BA7626F 1)VIDEO B'D - IC901,IC902,IC903 7.BU4053BF 1) MAIN B'D -IC107 8.CS493263 1)DSP B'D - IC5...
  • Page 84 AVR480 harman/kardon 9.AT27LV010A 1)DSP B'D - IC4 10.74VHC574MX 1)DSP B'D - IC2,IC3...
  • Page 85 AVR480 harman/kardon 11.M74HCU04M1R 1)DSP B'D - IC9 12.MM74HC151M 1) DSP B'D - IC10...
  • Page 86 AVR480 harman/kardon 13.74VHC244MX 1)DSP B'D - IC18,IC19 14.CS8415A 1) DSP B'D - IC14...
  • Page 87 AVR480 harman/kardon 15.CS4228 1) DSP B'D - IC1...
  • Page 88 AVR480 harman/kardon 4.DTA114YKA 1)FRONT B'D - Q236 2)MAIN B'D - Q109 5.2SC1740S 1)KEY B'D - Q801 2)POWER B'D - Q101 3)MAIN B'D - Q104,Q105 6.KIA7806PI 1)POWER B'D - IC101...
  • Page 89 AVR480 harman/kardon 7.KTD1302 1)MAIN B'D - Q404,Q405,Q406,Q407,Q408,Q409 8.2SA933 1)VIDEO B'D - Q951,Q952,Q957,Q961 9.KTC2874 1)VIDEO B'D - Q959,Q960Q,Q962...
  • Page 90 AVR480 harman/kardon 10.KTC3198 1)MAIN B'D - Q900 11.KTA1266 1)MAIN B'D - Q102,Q103,Q106 2)AMP B'D - Q604,Q619,Q634,Q649,Q664...
  • Page 91 AVR480 harman/kardon 12.KTA1268 1)MAIN B'D - Q108 2)AMP B'D - Q601,Q602,Q603,Q606,Q616,Q617,Q618,Q621,Q631,Q632, Q633,Q636,Q646,Q647,Q648,Q651,Q661,Q662,Q663,Q666 13.KIA7815API 1)MAIN B'D - IC102 14.KIA7915PI 1) MAIN B'D -IC103...
  • Page 92 AVR480 harman/kardon 15.2SB1559 1)AMP B'D - Q614,Q629,Q644,Q659,Q674 16.2SD2389 1) AMP B'D - Q613,Q628,Q643,Q658,Q673 17.2SC4137 1) AMP B'D - Q623,Q638,Q653,Q668,Q...
  • Page 93 AVR480 harman/kardon 18.KTC3200 1)AMP B'D - Q605,Q607,Q615,Q620,Q622,Q630,Q635,Q637,Q645,Q650,Q652,Q660,Q665,Q667,Q675 2)MAIN B'D - Q107...

  • Page 94: Schematics

    AVR480 harman/kardon...
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  • Page 104: Wiring Diagram

    AVR480 harman/kardon...

  • Page 105: Packaging

    AVR480 harman/kardon...

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