Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG I/IV and Controls Table of Contents Table of Contents Page System Presentation...................... 1 Short Description ........................... 1 1.1.1 General Information..........................1 1.1.2 Foil Keyboard............................1 1.1.3 Touch Screen............................
Page 4
II/IV Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Table of Contents Page 4.10 UL/CSA Certified..........................20 4.11 Wear Parts............................20 4.12 Compatibility Test..........................21 Dimensions........................23 Housing Dimensions of the IndraControl VEH 30.1................23 5.1.1...
Page 5
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG III/IV and Controls Table of Contents Page Software........................47 General Information..........................47 First Commissioning..........................47 Touch Screen Calibration........................47 Rexroth CE Settings..........................48 9.4.1 General Information........................... 48 9.4.2...
Page 6
IV/IV Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Table of Contents Page Service and Support....................65 Index..........................67...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 1/68 and Controls System Presentation System Presentation Short Description 1.1.1 General Information The Embedded Terminal IndraControl VEH 30.1 is a portable, powerful, PC- based operator and visualization device. The 2-circuit, 3-stage enabling device as well as the 2-circuit STOP pushbutton ensure a safe operation of the controls IndraLogic and IndraMotion.
2/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls System Presentation 1.1.4 Front View of the IndraControl VEH 30.1 IndraControl VEH 30.1 with Touch Screen and Keypad Fig.1-2: Front view: IndraControl VEH 30.1 1.1.5...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 3/68 and Controls System Presentation Fig.1-3: Front view: IndraControl VAC 30.2 Operating System For license reasons IndraControl VEH 30.1 type devices are only delivered with already installed operating system. For further information about the operating system please refer to chapter 9 "Software"...
Page 10
4/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls System Presentation the correct position is reached. Now turn the knurled nut with slight pressure on the flange. Fig.1-4: Plug orientation at the IndraControl VAC 30.2 While the connector is screwed on, a relay activates the STOP pushbutton.
Rexroth is not paying any compensation; the user is responsible for any risks resulting from inappropriate use of the products. Before using Bosch Rexroth products, the following requirements must be met to ensure appropriate use of the products: ●...
6/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Important Instructions on Use ● Machine tools The devices of the type IndraControl VEH 30.1 may only be operated under the assembly conditions and installation conditions, in the specified position of ap‐...
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine.
8/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 9/68 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur.
10/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 11/68 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions.
Page 18
12/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
Page 19
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 13/68 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
14/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 15/68 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting.
Page 22
16/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
18/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Technical Data Enabling Device Design 3-stage enabling switch * 2-channel, electrically isolated Nominal voltage 24-VDC-/30-VAC safety extra-low voltage Nominal current* 2 A= / 2,3 A~ current carrying capacity of the output contacts is limited by the connected...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 19/68 and Controls Technical Data In operation Storage Transport Free fall Free fall from 1 m height in the Free fall from 1 m height in the Free fall from 1 m height in the active status, hazardous im‐...
20/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Technical Data Standard Meaning EN 50178 Equipment for use in power installations EN 60 204-1 Electrical equipment of machines EN 50 081-2 Generic standard, noise immunity (industrial environ‐...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 21/68 and Controls Technical Data 4.12 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state-of-the-art of technology. As it is impossible to follow the continuing development of all materials (e. g.
Page 28
Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 23/68 and Controls Dimensions Dimensions Housing Dimensions of the IndraControl VEH 30.1 5.1.1 Top View: VEH 30.1 Fig.5-1: Top view: IndraControl VEH 30.1 The width of the VEH 30.1 is 270 mm and the height is 290.54 mm.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 25/68 and Controls Dimensions Housing and Mounting Dimensions of the IndraControl VAC 30.2 Fig.5-3: Housing and mounting dimensions: IndraControl VAC 30.2...
26/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Dimensions Dimensions of the Wall Holder for the IndraControl VEH 30.1 Fig.5-4: Dimensions of the wall holder for the IndraControl VEH 30.1...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 27/68 and Controls Display and Operating Components Display and Operating Components Operating Components 6.1.1 General information Information on almost all operating elements are transmitted to the control in form of a real time protocol and are available via a function block.
Page 34
28/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Display and Operating Components ① Enabling switch, actuator ② Receptacle for a touch pen ③ Guidance connecting cable ④ Holding and depositing handle Fig.6-2:...
Page 35
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 29/68 and Controls Display and Operating Components Fig.6-3: Handling of the IndraControl VEH 30.1 The ergonomic housing shape and the molded handles support several types of use: Hand-held You can support the IndraControl VEH 30.1 against your body lying on the...
30/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Display and Operating Components 6.1.3 Foil Keyboard Position of the keys of the IndraControl VEH 30.1 Fig.6-5: Position of the keys of the IndraControl VEH 30.1...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 31/68 and Controls Display and Operating Components 6.1.5 Safety Operating Components Safety concept The IndraControl VEH 30.1 is provided with a 2-circuit, 3-stage enabling switch, which is operated by two actuators integrated in the housing. It consists of single switching elements and can be used in safety circuits up to category 4 (EN 954-1), if the evaluation is appropriate.
Page 38
32/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Display and Operating Components Functionality of the STOP circuit jumpering Fig.6-7: STOP circuit jumpering If the hand-held terminal IndraControl VEH 30.1 is not plugged in, the contacts K1.1 and K1.2 of relay K1 in the IndraControl VAC 30.2 connection module...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 33/68 and Controls Display and Operating Components Active Relaiy contacts K1.1 K1.2 Inactive Relay switched Active STOP pushbutton contacts ST 1.1 ST 1.2 Inactive STOP pushbutton circuit...
Page 40
34/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Display and Operating Components Fig.6-10: Backlight dimming: Setting the time interval...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 35/68 and Controls Pin Assignment of IndraControl VEH 30.1 Pin Assignment of IndraControl VEH 30.1 Connection of the IndraControl VEH 30.1 via the IndraCon‐ trol VAC 30.2 7.1.1...
36/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Pin Assignment of IndraControl VEH 30.1 Signal name X2.2 Pin1 Enabling device 1 IN X2.2 Pin2 Enabling device 1 OUT X2.2 Pin3 Enabling device 2 IN X2.2 Pin4...
Page 43
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 37/68 and Controls Pin Assignment of IndraControl VEH 30.1 The external voltage supply must have a rated voltage of 24 V and must not exceed an output voltage of 30 V. The 24 V line to the connection module must be protected by a 2 A time-lag fusible cut- out.
38/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Pin Assignment of IndraControl VEH 30.1 Fig.7-7: Wiring: Power connection 24 VDC to the embedded terminal 7.1.4 X2.1: STOP Pushbutton Pin Assignment Signal name X2.1 Pin1...
40/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Pin Assignment of IndraControl VEH 30.1 Contact Travel Diagram of the Enabling Device Panic signal Enabling signal to system to system S1.1 S2.1 S1.2...
Page 47
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 41/68 and Controls Pin Assignment of IndraControl VEH 30.1 Fig.7-12: Wiring example: Category 1, contact logic idle state In the example mentioned above the circuits are realized in proved and tested manner.
Page 48
42/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Pin Assignment of IndraControl VEH 30.1 Fig.7-13: Wiring example: Category 2, contact logic idle state As with category 1 the circuits are designed in proved and tested technique.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 43/68 and Controls Pin Assignment of IndraControl VEH 30.1 Fig.7-14: Wiring example: Category 3, contact logic idle state A channel of the enabling switch is connected to the terminals S11 and S12, the other channel to the terminals S21 and S22.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 45/68 and Controls Maintenance and Installation Maintenance and Installation General Information The Embedded Terminals are maintenance-free. However, some components are subject to wear and must be replaced.
Page 52
46/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Maintenance and Installation Type of malfunc‐ Operator Enabling pushbut‐ Enabling pushbut‐ Possible cause Measure tion terminal ton, left ton, right Enabling only Defective XOR operation, the Relieve the left push‐...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 47/68 and Controls Software Software General Information The IndraControl VEH 30.1 is delivered with the embedded operating system Microsoft Windows CE .NET 4.2. The operating system is contained in the firmware (FWA) that you must order in addition to the IndraControl VEH 30.1.
48/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software gram with the desktop icon ToolsTouch Calibration or with the start menu Start Programs Touch Calibration. In case of an operating system update the program automatically starts.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 49/68 and Controls Software Specify an IP address Manual configuration of the network parameters. ● IP address: Manual input of the device's IP address. ● Subnet Mask:Manual input of the Subnet Mask.
50/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software ● Upload from DataSource: Loads the file "startup.cmd" via a FTP server from the control (Visualization Data Source) to "StorageCard\Rexroth \startup.cmd". Please observe that a FTP server must be activated on the control to do this.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 51/68 and Controls Software ● stored in VAC socket device: For IndraControl VEH 30.1 devices connec‐ ted via the connection module IndraControl VAC 30.2. Windows CE 4.2 .NET 9.5.1...
52/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software Fig.9-9: Selecting the virtual keyboard Fig.9-10: Virtual keyboard, small Fig.9-11: Virtual keyboard, large 9.5.3 Microsoft Programs General Information You can call up the following programs either by links on the desktop or by the start menu.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 53/68 and Controls Software ● Microsoft Image Viewer Program to display image files, slideshows and to generate slideshows. ● Microsoft PDF Viewer Program to display portable document files in *.PDF format.
54/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software 9.5.7 CE User Configuration Entries in the start menu as well as desktop links and web applications are configured on the flash disk under "\Storagecard\CE\Profiles\Windows" and its subdirectories.
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 55/68 and Controls Software ● Start: Button to start the visualization application. ● Exit: Button to finish the Remote Agent. 9.6.2 Remote Agent Setup Fig.9-14: Remote Agent Setup ●...
Page 62
56/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software ● Jog keys ● Enabling device ● Additional operating elements In the control you have the possibility to evaluate the status of the operating elements by means of a function block.
58/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Software If several keys have to be pressed in sequence to reach a sign (e. g. A as capital letter: Shift and 'A' have to be activated), the signs have to be entered in se‐...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 59/68 and Controls Software 9.8.3 Upload via FTP Server As next step, establish an FTP connection from an upload computer containing the complete file structure of the new operating system to the IndraControl VEH 30.1.
Page 66
Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 61/68 and Controls Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐...
Page 68
Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 63/68 and Controls Ordering Information Ordering Information 11.1 Type Designation Code 11.1.1 General Information The Embedded Terminal VEH 30.1 and the connection module VAC 30.2 are available according to the following type designation codes: 11.1.2...
64/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Ordering Information 11.1.3 IndraControl VAC 30.2 Fig.11-2: Type designation code of the IndraControl VAC 30.2 11.2 Accessories 11.2.1 Extension Cable Ordering designation Part number Description VAS05.1-001-020-NN...
Page 71
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 65/68 and Controls Service and Support Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly.
Page 72
Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls...
Page 73
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG 67/68 and Controls Index Index Further desktop icons 53 Accessories 64 Additional components 33 Air pressure 18 Handwheel 33 Ambient conditions 18 Hazardous substances 61 Application settings 49...
Page 74
68/68 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VEH 30.1 | Project Planning Manual and Controls Index Safety operating components 31 Telnet server 53 Service Hotline 65 Touch pen 64 Significant components 61 Touch screen 30 Software 47 Touch screen calibration 47...
Page 75
Project Planning Manual | Rexroth IndraControl VEH 30.1 Electric Drives | Bosch Rexroth AG and Controls Notes...
Page 76
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911318643 DOK-SUPPL*-VEH*30.1***-PR04-EN-P...
Need help?
Do you have a question about the Rexroth IndraControl VEH 30.1 and is the answer not in the manual?
Questions and answers