Bosch Rexroth IndraControl VCP 11.2 Project Planning Manual
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Bosch Rexroth IndraControl VCP 11.2 Project Planning Manual

The small operator terminal vcp 11 is a machine operator terminal which can initiate functions in the machine as defined in the application
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl VCP 11.2
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911311481
Edition 03

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Summary of Contents for Bosch Rexroth IndraControl VCP 11.2

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl VCP 11.2 R911311481 Edition 03 Project Planning Manual...
  • Page 2 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Rexroth IndraControl VCP 11.2 Title Project Planning Manual Type of Documentation DOK-SUPPL*-VCP*11.2***-PR03-EN-P Document Typecode Document Number, 120-2100-B381-03/EN Internal File Reference This document serves to describe the different variants of the Pupose of Documentation VCP 11.2...

  • Page 3: Table Of Contents

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Contents Contents Introducing the System ......1–1 Brief Description of the VCP 11 ........1–1 Commissioning ..............1–2 Important Directions for Use...... 2–1 Appropriate Use............... 2–1 2.1.1...
  • Page 4 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Contents Interfaces ............. 7–1 7.1.1 Ethernet (X5) ..............7–2 7.1.1.1 Pin Assignment............7–2 7.1.1.2 Cable ................. 7–2 7.1.2 USB (X9, X10) .............. 7–3 7.1.2.1 Cable .................
  • Page 5 R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Contents 13.1 Helpdesk................ 13–1 13.2 Service Hotline .............. 13–1 13.3 Internet ................13–1 13.4 Helpful Information ............13–1...
  • Page 6 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Contents...

  • Page 7: Introducing The System

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Introducing the System Introducing the System Brief Description of the VCP 11 The small operator terminal VCP 11 is a machine operator terminal which can initiate functions in the machine as defined in the applica- tion.

  • Page 8: Commissioning

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Introducing the System Operating System The Windows CE operating system is installed on the small operator terminal. Commissioning Mount the device properly (for more information, see chapter Dimensi- ons).

  • Page 9: Important Directions For Use

    If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel. Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to pa- yment of damages resulting from inappropriate use are forfeited.

  • Page 10: Inappropriate Use

    Important Directions for Use 2.1.2 Areas of Use and Application The small operator terminal VCP 11 made by Bosch Rexroth allows to operate and control machines and installations and serves to visualize the information on the machine/installation to be operated required by the user.

  • Page 11: Safety Instructions For Electric Drives And Controls3-1

    If you do not have the user documentation for your equip- ment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.

  • Page 12: General Information

    Risk of injury due to incorrect handling of batteries! General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your lan- guage before starting up the machine.
  • Page 13 R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Safety Instructions for Electric Drives and Controls • Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with tech- nical safety regulations, to ground them and to mark them according to the requirements of safe work practices.

  • Page 14: Protection Against Contact With Electrical Parts

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Safety Instructions for Electric Drives and Controls Protection Against Contact with Electrical Parts This section refers to equipment and drive components with voltages above 50 Volts.

  • Page 15: Protection Against Electric Shock By Protective Low Voltage (Pelv)

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: DANGER High electrical voltage on the housing! High leakage current! Dan- ger to life, danger of injury by electric shock! •...
  • Page 16 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Safety Instructions for Electric Drives and Controls Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connec- ted motors. Some common examples are: •...

  • Page 17: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Safety Instructions for Electric Drives and Controls • Fences and coverings must be strong enough to resist maximum possible momentum, especially if there is a possibility of loose parts flying off.

  • Page 18: Protection Against Contact With Hot Parts

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Safety Instructions for Electric Drives and Controls • Persons with heart pacemakers, hearing aids and metal implants are not permitted to enter the following areas: –...

  • Page 19: Battery Safety

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 3.10 Protection During Handling and Mounting Under certain conditions, incorrect handling and mounting of parts and components may cause injuries.
  • Page 20 3-10 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Safety Instructions for Electric Drives and Controls 3.12 Protection Against Pressurized Systems Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pres- surized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems.

  • Page 21: Technical Data

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Technical Data Technical Data Front Panel and Enclosure Front Panel and Enclosure VCP 11.2 VCP 11.2T Enclosure Steel Sheet, Galvanized Front Panel Aluminum, anodized natural finish 96 mm x 130 mm x 5 mm (3.78"...

  • Page 22: Electrical Data

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Technical Data Display VCP 11.2 VCP 11.2T Contrast setting Temperature compen- sated Half-life backlighting 30,000 h 30,000 h Brightness in cd/m Display area (H x W) in mm (Inch) 57.6 x 76.8 (2.268 x...

  • Page 23: Central Processing Unit And Memory

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Technical Data Field Bus Interfaces Variable Baud Rates and Data Formats X2 PROFIBUS DP Galvanically Isolated Corresponds to the "Universal Serial Bus Specification Rev. 2.0“...
  • Page 24 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Technical Data Environmental Conditions Environmental Conditions Environmental Operation + 5 °C to + 45 °C (+ 41 °F to + 113 °F) Temperature Transportation, - 20 °C to + 60 °C (- 4 °F to + 140 °F)
  • Page 25 R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Technical Data Applied Standards and Guidelines Standards and Guidelines Interference Immunity EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN 61000-6-2 Emitted Interference...
  • Page 26 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Technical Data Compatibility Test All Rexroth controls and drives are developed and tested according to the technological state-of-the-art. As it is impossible to follow the continuing development of all materials (e.g.

  • Page 27: Dimensions

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Dimensions Dimensions Installation When installing the operating device, keep a minimum clearance of 30 mm (1.181") around the operating device to ensure adequate air cir- culation.

  • Page 28: Fig. 5-2: Front Panel Dimensions

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Dimensions 5.1.1 Front Panel Dimensions Fig. 5-2: Front panel dimensions...

  • Page 29: Mounting Cutout

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Dimensions 5.1.2 Mounting Cutout Fig. 5-3: Mounting cutout A Mounting Cutout B Front Panel...

  • Page 30: Side View With Dimensions

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Dimensions 5.1.3 Side View with Dimensions Fig. 5-4: Side view and mounting depth VCP 11.2 1 Mounting Bracket 2 Threaded Pin 3 Mounting Surface Thickness 1 mm to 6 mm...

  • Page 31: Fig. 5-5: Side View And Mounting Depth Vcp 11.2T

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Dimensions Fig. 5-5: Side view and mounting depth VCP 11.2T 1 Mounting Bracket 2 Threaded Pin 3 Mounting Surface Thickness 1 mm to 6 mm...
  • Page 32 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Dimensions...

  • Page 33: Display And Operating Components

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Display and Operating Components Display and Operating Components Display Danger of intoxication! If the display is damaged, avoid touching, swallowing or breathing in the liquids or gases which may leak out.

  • Page 34: Fonts

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Display and Operating Components 6.1.2 Character Attributes The following character attributes can be displayed on the operating device: – Flashing – Underline – Foreground/background color 6.1.3...

  • Page 35: Interfaces

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Interfaces Interfaces Depending on the device variant, several interfaces are available to you: Type Code Available Interfaces VCPxx.xxxx-xxx-NN-xx-xx VCPxx.xxxx-xxx-PB-xx-xx VCPxx.xxxx-xxx-SR-xx-xx Fig. 7-1: Device Variants...

  • Page 36: Ethernet (X5)

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces Standard Interfaces 7.1.1 Ethernet (X5) A 10/100 Base-T Ethernet interface is located on the side of the opera- ting device. 7.1.1.1 Pin Assignment Connector in the small operator terminal: RJ45 female connector.

  • Page 37: Usb (X9, X10)

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Interfaces 7.1.1.3 Diagnostics Ethernet diagnostics LEDs are located at the side of the operating device. Fig. 7-3: Position of the ethernet diagnostics LEDs No. Color...

  • Page 38: Fig. 7-5: Rear View Rs422 / Rs485 / Rs232

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces Serial Interfaces The universal interface X6 combines several interface standards into one connector. The connector is divided into two channels. The chan- nel for the communication (SER1) is operated separately from the channel for the logging printer/scanner (SER2).

  • Page 39: Rs485 (X6-Ser1)

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Interfaces 7.2.1 RS485 (X6-SER1) The interface is suitable for point-to-point and for multi-point connec- tions. The wires belonging together are marked with „A“ and „B“. Some descriptions refer to the pins with „+“...

  • Page 40: Fig. 7-8: Block Diagram Termination Rs422 / Rs485

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces 7.2.1.2 Termination For point-to-point connections, always activate the termination. For multi-point connections, only activate the termination at the cable end. Fig. 7-8: Block diagram termination RS422 / RS485...

  • Page 41: Rs232 (X6-Ser1)

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Interfaces 7.2.2 RS232 (X6-SER1) The interface is suitable to establish a point-to-point connection. 7.2.2.1 Pin Assignment Fig. 7-11: 25 pin D-SUB female connector strip...

  • Page 42: Pin Assignment

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces 7.2.3 RS232 (X6-SER2) As this interface is not galvanically isolated, it should only be used for a scanner or a logging printer. 7.2.3.1 Pin Assignment Fig.

  • Page 43: Profibus Dp Slave (X6)

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Interfaces Field Bus Interfaces 7.3.1 PROFIBUS DP Slave (X6) The interface for PROFIBUS DP connections is available to integrate the device into a PROFIBUS DP structure.

  • Page 44: Cable

    7-10 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces 7.3.1.1 Pin Assignment Fig. 7-16: 9-pin D-SUB female connector strip Connector in the small operator terminal: 9-pin D-SUB female connec- tor strip...

  • Page 45: Termination

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG 7-11 Interfaces 19245 Part 3). Baud Rate Cable Length 187.5 kBit/s 1000 m (3280.839 feet) 500 kBit/s 400 m (1312.335 feet) 1500 kBit/s 200 m (656.167 feet) 3000 to 12000 kBit/s 100 m (328.083 feet)

  • Page 46: Fig. 7-21: Shielding D-Sub Connectors

    7-12 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Interfaces Shielding D-SUB Connectors You must shield D-SUB connectors as follows: Fig. 7-21: Shielding D-SUB connectors 1 D-SUB connector 2 Shield 3 Cable clip...

  • Page 47: Maintenance And Installation

    Data Backup CAUTION The Bosch Rexroth AG is not liable for possible data loss and the damages resulting from this! The customer himself is responsible for the backup of customer-specific data and must provide this data in case of service.

  • Page 48: Fig. 8-1: Nameplate (Example)

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Maintenance and Installation Identification You can identify the small operator terminal by the nameplate on the rear. Fig. 8-1: Nameplate (example) 1 Ordering name / Short type designation...

  • Page 49: Supply Voltage 24 V

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Maintenance and Installation Connecting the Device 8.6.1 Supply Voltage 24 V The supply voltage is supplied via connector X1. The device has reverse polarity protection. In case of wrong polarity, the device will not operate.

  • Page 50: Fig. 8-3: Preparing The Cable

    Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Maintenance and Installation Fig. 8-3: Preparing the cable 2. Fit the wires with wire end ferrules and connect the wires to the con- nector.

  • Page 51: Front Panel

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Maintenance and Installation Fig. 8-5: Female connector strip is plugged on 4. Secure the female connector strip in place with a screw-type locking to prevent it from slipping out.

  • Page 52: Changing The Battery

    We recommend you change the battery approximately every 4 years as part of the regular maintenance work. A pre-assembled battery including connector can be obtained directly from Bosch Rexroth (order designation: VAS04.1-001-002-NN, MN: R911316662). If the "Change battery" message is detected too late, data in the SRAM may have already been lost.

  • Page 53: Ordering Information

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Ordering Information Ordering Information Type Code The small operator terminals are available in different variants. Type code: Abbrev. column 1 2 3 4 6 7 8 9...
  • Page 54 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Ordering Information Accessories Order Designation Complementary Con- Rexroth Cable Cable End Design prep. Cable nector of Device IKB0051/000,0 INS0645/K01 INS0520/L01 MN: R911305089 IKB0051 IKB0051...
  • Page 55 R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG Ordering Information 9.2.1 Ethernet Cable Order Designation Material Number Description RKB0007/002,5..(*******-*******-*******) R911170147 Ethernet Cable, 10-Base-T, CAT.6+, Crosslink, UL, Pre-assembled on Both Sides with RJ45 Connector, 2.5 m (8.2 ft.)
  • Page 56 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Ordering Information...

  • Page 57: Disposal And Environmental Protection.

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG 10-1 Disposal and Environmental Protection Disposal and Environmental Protection 10.1 Disposal 10.1.1 Products Our products can be returned to us free of charge for disposal. It is a precondition, however, that the products are free of oil, grease or other dirt.

  • Page 58: Motors

    10-2 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Disposal and Environmental Protection 10.2.2.2 Motors Motors mainly contain: • steel • aluminium • copper • brass • magnetic materials • electronic components and modules 10.2.3...
  • Page 59 R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG 11-1 List of Figures List of Figures Fig. 1-1: VCP 11 with touch screen 1-1 Fig. 5-1: Mounting with mounting brackets 5-1 Fig. 5-2: Front panel dimensions 5-2 Fig.
  • Page 60 11-2 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 List of Figures...

  • Page 61: Index

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG 12-1 Index Index Battery 8-6 Battery disposal 8-6 Cable Ethernet 7-2 PROFIBUS DP 7-10 USB 7-3 Changing the battery 8-6 Character attributes 6-2 Compatibility test 4-6...
  • Page 62 12-2 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Index Rear view PROFIBUS DP Slave 7-9 RS422 / RS485 / RS232 7-4 Setting the contrast 6-1 Standards 4-5 Supply voltage 24 V 8-3...

  • Page 63: Service And Support

    R911311481 / 03 | Rexroth IndraControl VCP 11.2 Electric Drives and Controls | Bosch Rexroth AG 13-1 Service and Support Service and Support 13.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries.
  • Page 64 13-2 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCP 11.2 | R911311481 / 03 Service and Support...
  • Page 66 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911311481 DOK-SUPPL*-VCP*11.2***-PR03-EN-P...

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