Morgana DigiBook 450 Technical Manual
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Morgana DigiBook 450 Technical Manual

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DigiBook 450
Technical Manual
vers. 01.00
Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399

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Summary of Contents for Morgana DigiBook 450

  • Page 1 DigiBook 450 Technical Manual vers. 01.00 Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399...

  • Page 2: Table Of Contents

    Technical   S etting     DigiBook 450 R2: Technical Manual rev.01.00 10-12-2013 Summary   Tools necessary for set up ..........................3   Working principle ............................... 3   Preliminary Operations ............................3   Start-up conditions .............................. 5   Check height of Zero (MZ) ..........................5  ...

  • Page 3: Tools Necessary For Set Up

    Technical   S etting     Tools   n ecessary   f or   s et   u p Tools   n ecessary   f or   p erforming   d imensional   t ests   o n   t he   m achine:   Depth  ...
  • Page 4 Technical   S etting           Fig.0.3     If   t he   v oltages   a re   a s   i ndicated,   p roceed   w ith     checking   o f   t he   c orrect   r otation   o f   t he   m illing.  ...

  • Page 5: Start-Up Conditions

    Technical   S etting     Start-­‐up   c onditions   Starting   c onditions   f or   c hecking   t he   m achine   s et-­‐up   v alues:   1) Machine   o n   a nd   a t   c orrect   t emperature.   2) Jogger  ...

  • Page 6: Setting The Jogger Plate

    Technical   S etting     1)   S etting   t he   j ogger   p late     Jogger   f eatures:   Fig.1.1   1) perpendicular   t o   t he   c lamp   2) parallel  ...
  • Page 7 Technical   S etting     2)     P arallelism   t est   o f   t he   j ogger     Fig.1.4     Reset   the   clamp,   then   position   it,   completely   opened,  ...
  • Page 8 Technical   S etting       4)   G ap   t o   h old   t he   s heets.   Fig.1.7   The   jogger   has   a   gap   that   serves   to   hold   the   sheets  ...

  • Page 9: Setting The Spine Preparation Unit

    Technical   S etting     2)   S etting   t he   s pine   p reparation   u nit     Milling   d isk   f eatures:   Fig.2.1 1) perpendicular   t o   t he   c lamp   2) The  ...
  • Page 10 Technical   S etting       2)     P arallelism   t est   o f   t he   s pine   Fig.2.4   preparation   u nit.     When  placing  the  square  as  shown  in  Fig.  2.4   the  ...
  • Page 11 Technical   S etting             Fig.2.7   4)     C heck   o f   t he   s pine   p reparation   u nit   height   o n   t he   r ight   s ide.    ...
  • Page 12 Technical   S etting       6) Check   t he   m ovable   f ront   c over   o f   Fig.2.11   cutter   The movable   f ront   c over   m ust   protrude  ...

  • Page 13: Setting The Pur Nozzle

    Technical   S etting     3)   S etting   t he   P UR   N ozzle     Gluing   u nit   f eatures:   Fig.3.1   1) perpendicular   t o   t he   c lamp.   2) the  ...
  • Page 14 Technical   S etting     2)   C heck   o f   t he   g luing   u nit   h eight.     Fig.3.4     Measure   the   distance   from   BlockM   to   the   extruder  plane  as  shown  in  Fig.  3.4,  making  ...

  • Page 15: Setting The Nipping Station

    Technical   S etting     4) Setting   t he   n ipping   s tation   Nipping   s tation   f eatures:   N.B.   The   n ipping   s tation   u nit   d oes   n ot   o nly   n eed   g auging   b ut   1) Perpendicular  ...
  • Page 16 Technical   S etting     1)   P erpendicular-­‐alignment   t est   o f   Fig.4.4     the   n ipping   s tation.   Place   a   5 0   x   8 0   m m   s quare   o n   i ts   s horter   side  ...
  • Page 17 Technical   S etting         Measure   the   distance,   as   shown   in   Fig.   Fig.4.8   4.8,   after   moving   the   clamp   to   the   right   end  ...
  • Page 18 Technical   S etting       The   m obile   p late   o f   t he   c lamp   m ust   b e   adjusted   i n   s uch   a   w ay   t hat   i t   d oes   n ot   scrape  ...

  • Page 19: To Adjust The Discharge Manipulator

    Technical   S etting     7) To   a djust   t he   d ischarge   m anipulator     Features   o f   t he   m anipulator   discharge:   1)   P erpendicular   t o   t he   v ise.   2)  ...
  • Page 20 Technical   S etting     1) Check   t he   s quareness   o f   t he       manipulator.         Place   a   square   50x80   with   the   side   to   50   Fig.4.22  ...
  • Page 21 Technical   S etting       2) Distance   v ise   p lan   m anipulator.   Fig.4.24       Check   t hat   t he   d istance   b etween   t he   p late   and  ...
  • Page 22 Technical   S etting       3) Check   g ap   o f   t he     Fig.4.26   manipulator   t o   t he   f ixed     plate.       Check   t hat   t he   d istance   b etween   t he   p late   and  ...

  • Page 23: Adjust The Cover Feeder

    Technical   S etting     7) Adjust   t he   c over   f eeder.     Features   c over   f eeder:     1) Creasing   p arallel   t o   t he   c over.   2) Proper  ...

  • Page 24: Adjustment Of Discharge Belt

    Technical   S etting     8) Adjustment   o f   d ischarge   b elt.     Belt   S pecifications:     1)   P erpendicular   t o   t he   m achine   frame.   2)  ...
  • Page 25 Technical   S etting     3) Proper   b elt   t ension.     Fig.   4 .33       The  belt  must  not  be  excessively   tensioned   to   avoid   straining   the   engine  ...
  • Page 26 Technical   S etting     5) Photo-­‐cell   s tacker.     Fig.4.36             Placing  a  light  color  object  the  front  of  the   photocell   of   the   stacker   Fig.4.36   and   at   a   distance  ...

  • Page 27: Pressure Adjustment

    Technical   S etting       9) Pressure   a djustment     Machine   s ystem   p ressure:       7           b ar     Press  ...

  • Page 28: Machine Parameters

    Technical   S etting     14) Machine   p arameters.   Access to page manual movements Reset axis Movement of the group in the direction indicated by the arrow, green arrow the size increases. Movement of the group in the direction indicated by the arrow, red arrow decreases the size.
  • Page 29 Technical   S etting     N.B. It is necessary that all of the preset values are measured in the reset point the axis Here you set the aperture value measured with the caliper of the clamp. Opening and closing the clamp.
  • Page 30 Technical   S etting     Cycle collection arm UTILIZZARLO E’ NECESSARIO CHE IL PULSANTE NON LAMPEGGI PIU’. 1°. Height adjustment Cycle delivery belt 2°. height adjustment preset 3°. Speed percentage 0 - 1 Move arm up single step 4°. Percentage rate increase 1 - 2 5th.
  • Page 31 Technical   S etting     Write a thick of the book or if there is use the measurement table Value of start glue Value of stop glue Column one start glue with speed 1 Increasing the value the start line moves to the right, value in mm.
  • Page 32 Technical   S etting     Function: Activate compensation calculation start / stop glue. Cycle button nozzle valve Distance zero clamp - photocell start / stop glue Distance photocell start / stop - glue slot Main page for general parameters. 1.
  • Page 33 Technical   S etting     Checks Buttons milling working. Pay attention The brake release occurs only if previously is pressed the emergency button. 1st. Set current position value when less than 0.5mm high probe all 2°. Value of correction Optional immobiliser.

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