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Summary of Contents for Kubota D1005-E4
- Page 1 D1005-E4 · D1105-E4 D1305-E4 · V1505-E4 · · · Code No. 1J095-8916-5 1ABABAAAP1500 PRINTED IN JAPAN KUBOTA Corporation 2012...
- Page 2 State of California to cause cancer and birth defects or other reproductive harm. D1005-E4 / D1105-E4 / D1305-E4 / V1505-E4 AX . C . 7 - 25 . 100 . AK...
- Page 3 D1005-E4 · D1105-E4 MODELS D1305-E4 · V1505-E4 1ABABAAAP1500...
- Page 4 FOREWORD FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fi ne materials and under a rigid quality control system. It will give you long, satisfactory service.
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Page 5: Table Of Contents
CONTENTS SAFE OPERATION ....................1 SERVICING OF THE ENGINE .................. 1 NAMES OF PARTS ....................2 PRE-OPERATION CHECK..................3 BREAK-IN ......................3 DAILY CHECK ....................... 3 OPERATING THE ENGINE..................4 STARTING THE ENGINE(NORMAL) ..............4 COLD WEATHER STARTING ................5 STOPPING THE ENGINE.................. - Page 6 CONTENTS AIR CLEANER ..................... 19 Evacuator valve ......................... 20 For the air cleaner with a dust cup (optional)..............20 Dust indicator (optional) ..................... 20 ELECTRIC WIRING ..................... 21 ELECTRIC WIRING ..................... 21 FAN BELT ......................21 Adjusting Fan Belt Tension ....................21 CARRIAGE AND STORAGE ...................
- Page 7 UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
- Page 8 SAFE OPERATION 3. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
- Page 9 SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. A The exhaust gas from the muffler is very hot.
- Page 10 SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
- Page 11 A DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti- freeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
- Page 12 2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.
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Page 13: Safe Operation
However, when in need of parts or major service, be sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer. -
Page 14: Names Of Parts
NAMES OF PARTS NAMES OF PARTS 1ABABAAAP149A (1) Intake manifold (10) Oil filler plug (2) Speed control lever (11) Exhaust manifold (3) Engine stop lever (12) Alternator (4) Injection pump (13) Starter (5) Fuel feed pump (14) Oil level gauge (6) Cooling fan (15) Oil pressure switch (7) Fan drive pulley... -
Page 15: Pre-Operation Check
PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. When ambient temperature is low, operate the machine after the engine has been completely warmed up. DAILY CHECK To prevent trouble from occurring, it is important to know the conditions of the engine well. -
Page 16: Operating The Engine
OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position. CAUTION To avoid personal injury: A Do not allow children to approach the machine while the engine is running. A Be sure to install the machine on which the engine is installed, on a flat place. -
Page 17: Cold Weather Starting
A If the glow lamp should redden too quickly or too slowly, immediately ask your KUBOTA dealer to check and repair it. -
Page 18: Stopping The Engine
OPERATING THE ENGINE STOPPING THE ENGINE CHECKS DURING OPERATION While running, make the following checks to see that all parts are working correctly. 1. Return the speed control lever to low idle, and run the engine under idling BRadiator Cooling water(Coolant) conditions. -
Page 19: Color Of Exhaust
OPERATING THE ENGINE EMISSION CONTROL SYSTEM Be careful not to empty the fuel tank. Otherwise air may enter the fuel system, requiring fuel system bleeding. A Operate, use and maintain the engine, including the (See "FUEL" in "PERIODIC SERVICE" Section.) emission control system in accordance with the instructions provided to the end users, so that the engine's emissions performance is kept within the... -
Page 20: Maintenance
MAINTENANCE MAINTENANCE CAUTION To avoid personal injury: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate, and have them read this manual before operation. -
Page 21: Service Intervals
MAINTENANCE SERVICE INTERVALS Observe the following for service and maintenance. Interval Item Ref. page Every 50 hours Check of fuel pipes and clamp bands See NOTE Change of engine oil 15 to 16 Cleaning of air cleaner element Cleaning of fuel filter Every 100 hours Check of fan belt tightness Draining water separator... - Page 22 A DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm). A Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards, the use of ultra low sulfur fuel is mandatory for these engines, when operated in US EPA regulated areas. Therefore, please use No.2-D S15 diesel fuel as an alternative to No.2-D, and use No.1-D S15 diesel fuel as an alternative to No.1-...
- Page 23 MAINTENANCE A Oil used in the engine should have API classification and Proper SAE Engine Oil according to the ambient temperatures as shown below: Above 25°C (77°F) SAE30, SAE10W-30 or 15W-40 -10 to 25°C (14°F to 77°F) SAE10W-30 or 15W-40 Below -10°C (14°F) SAE10W-30 A Recommended API classification...
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Page 24: Periodic Service
(SAE J313 JUN87) ventilated and wide place. A Since KUBOTA diesel engines of less than 56 kW A When fuel and lubricant are spilled, (75 hp) utilize EPA Tier 4 and Interim Tier 4... -
Page 25: Air Bleeding The Fuel System
PERIODIC SERVICE BAir bleeding the fuel system A Tighten air vent plug of the fuel injection pump except when bleeding, or it may stop the engine CAUTION suddenly. To avoid personal injury; A Do not bleed a hot engine as this [TANK BELOW INJECTION PUMP SYSTEM] could cause fuel to spill onto a hot exhaust manifold creating a danger... -
Page 26: Cleaning The Fuel Filter Pot
PERIODIC SERVICE A When the fuel pipes are not installed, plug them at A Entrance of dust and dirt can cause a malfunction of both ends with clean cloth or paper to prevent dirt the fuel injection pump and the injection nozzle. from entering. -
Page 27: Engine Oil
Model Quantity oil and the oil filter cartridge. A Do not touch muffler or exhaust pipes D1005-E4, D1105-E4 5.1 L (1.35 U.S. gals.) while they are hot; Severe burns could result. Always stop the engine D1305-E4 5.7 L (1.51 U.S. -
Page 28: Changing Engine Oil
PERIODIC SERVICE BChanging engine oil BReplacing the oil filter cartridge CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Be sure to stop the engine before A Be sure to stop the engine before draining engine oil. changing the oil filter cartridge. A When draining engine oil, place A Allow engine... -
Page 29: Radiator
PERIODIC SERVICE RADIATOR 2. If the radiator is provided with a recovery tank, check the coolant level of the recovery tank. When it is Coolant will last for one day's work if filled all the way up between the "FULL" and "LOW" marks, the coolant before operation start. -
Page 30: Changing Coolant
A If the radiator cap has to be removed, follow the caution and securely retighten the cap. CAUTION A If coolant should be leak, consult your local KUBOTA To avoid personal injury: dealer. A Be sure to check radiator hoses and A Make sure that muddy or sea water does not enter the radiator. -
Page 31: Anti-Freeze
The LLC contains anti-corrosive agent. If mixed with the cleaning agent, sludge may away from anti-freeze. build up, adversely affecting the engine parts. A When draining fluids from the 7. Kubota's genuine long-life coolant has a service life engine, place some container of 2 years. -
Page 32: Evacuator Valve
PERIODIC SERVICE 5. Replace the element every year or every 6 cleanings. A If the dust cup is mounted incorrectly, dust or dirt does not collect in the cup, and direct attachments of the dust to the element will cause its lifetime to shorten to a great extent. -
Page 33: Electric Wiring
PERIODIC SERVICE ELECTRIC WIRING FAN BELT BAdjusting Fan Belt Tension CAUTION To avoid personal injury: CAUTION C Shorting of electric cable or wiring To avoid personal injury: may cause a fire. A Be sure to stop the engine and A Check to see if electric cables and remove the key before checking the wiring are swollen, hardened or belt tension. -
Page 34: Carriage And Storage
CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall A Do not clean the machine with during operation. engine running. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it. -
Page 35: Troubleshooting
* Do not use poor quality fuel as it will Injection pump cause wear of the pump. Only use No. wear 2-D diesel fuel. (See "FUEL" in "PERIODIC SERVICE" Section.) A If the cause of trouble can not be found, contact your KUBOTA dealer. - Page 36 TROUBLESHOOTING BWhen engine suddenly stops BWhen engine overheats Cause Countermeasures Cause Countermeasures Check the fuel tank and refill the fuel, Engine oil * Check oil level. Replenish oil as if necessary. insufficient required. Lack of fuel Also check the fuel system for air or Fan belt broken or leaks.
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Page 37: Specifications
SPECIFICATIONS SPECIFICATIONS Model D1005-E4 D1105-E4 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 76 × 73.6 (2.99 × 2.90) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1001 (61.08) 1123 (68.53) Combustion chamber... - Page 38 SPECIFICATIONS Model D1305-E4 V1505-E4 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 88 (3.07 × 3.46) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1261 (76.95) 1498 (91.41) Combustion chamber Spherical Type (E-TVCS) SAE NET Intermittent kW / rpm 17.9/2600...
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Page 39: Wiring Diagrams
WIRING DIAGRAMS WIRING DIAGRAMS EU standard (Energize to run) The parts boxed in are reference, NOT equiped for standard engine spec. Non marked wire dia. is 0.8~1.25 mm . - Page 40 WIRING DIAGRAMS KEA/SAE standard (Energize to run) The parts boxed in are reference, NOT equiped for standard engine spec. Non marked wire dia. is 0.8~1.25 mm .
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