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Kubota Manuals
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WSM D1005-E4B
Workshop manual
Kubota WSM D1005-E4B Workshop Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety
Safety First
Working Precautions
Preparing for Emergencies
Working Cautions
Starting Machine Safely
Preventing Fires
Preventing Acid Burns
Avoiding High Pressure Fluid
Avoiding Hot Exhaust
Cleaning Exhaust Filter
General
General Working Precautions
Tightening Bolts and Nuts
Applying Thread-Locking Fluid
Installing Circlips
Handling Liquid Gasket
Replacing O-Rings
Replacing Oil Seals
Handling the Battery
Handling Wire Harness
Handling Fuses
Handling Connectors
Wiring Color
Dispose Fluids Correctly
Engine Identification
Engine Model Name and Engine Serial Number
E4B Engine
Cylinder Number
Information
Specifications
Specification for D1005-E4B, D1105-E4B
Specification for D1305-E4B, V1505-E4B
Specification for D1005-E4BG, D1105-E4BG
Specification for D1305-E4BG, V1505-E4BG
Performance Curves
Performance Curve for D1005-E4B
Performance Curve for D1105-E4B
Performance Curve for D1305-E4B
Performance Curve for V1505-E4B
Dimensions
Dimension for D1005-E4B, D1105-E4B
Dimension for D1305-E4B
Dimension for V1505-E4B
Dimension for D1005-E4BG, D1105-E4BG, V1505-E4BG
Dimension for D1305-E4BG
Special Tools
Diesel Engine Compression Tester (for Nozzle Hole)
Injection Pump Pressure Tester
Valve Guide Replacing Tool
Bushing Replacing Tool
Flywheel Stopper
Governor Gear Holder Bushing Replacing Tool
Crank Sleeve Setter
Maintenance
Maintenance Checklist
Check and Maintenance
Daily Check Points
Checking Engine Oil Level
Checking and Fill Coolant
Check Points of Initial 50 Hours
Changing Engine Oil
Replacing Oil Filter Cartridge
Check Point of Every 50 Hours
Checking Fuel Hose
Check Points of Every 100 Hours
Cleaning Air Cleaner Element
Cleaning Fuel Filter
Checking Fan Belt Tension
Checking Fan Belt Damage and Wear
Checking Battery Electrolyte Level
Changing Engine Oil
Replacing Oil Filter Cartridge
Checking Radiator Hoses and Clamp Bands
Checking Intake Air Line
Replacing Oil Filter Cartridge (for BG Type)
Replacing Fuel Filter Cartridge
Replacing Fuel Filter Element
Cleaning Water Jacket and Radiator Interior
Replacing Fan Belt
Check Points of Every 1 or 2 Months
Recharging Battery
Checking Battery Specific Gravity
Check Points of Every 1 Year
Replacing Air Cleaner Element
Checking Valve Clearance
Check Points of Every 1500 Hours
Checking Nozzle Spraying Condition
Checking Fuel Injection Pressure
Checking Valve Seat Tightness
Check Points of Every 3000 Hours
Checking Injection Timing
Checking Injection Pump
Check Points of Every 2 Years
Replacing Intake Air Line
Replacing Battery
Replacing Radiator Hoses and Clamp Bands
Replacing Fuel Hoses and Clamp Bands
Changing Radiator Coolant (L.L.C.)
Engine
Mechanism
Engine Body
Closed Breather
Function of Closed Breather
Half-Floating Head Cover
Outline of Half-Floating Head Cover (for D1305-E4B/E4BG)
Governor
Structure of Three Lever Type Fork Lever (for Standard Type)
Structure of Two Lever Type Fork Lever (for BG Type)
Boost Compensator
Function of Boost Compensator
Servicing
Troubleshooting
Troubleshooting for 05-E4, 05-E4BG
Servicing Specifications
Servicing Specification for Engine
Tightening Torques
Tightening Torques of Screws, Bolts and Nuts for General Use
Tightening Torques of Screws, Bolts and Nuts for Special Use
Checking and Adjusting
Checking Compression Pressure of Cylinder
Checking Valve Clearance
Checking Engine Oil Pressure
Checking Fan Belt Tension
Checking Fan Belt Damage and Wear
Checking Radiator Cap Air Leakage
Checking Radiator Water Leakage
Checking Opening Temperature of Thermostat Valve
Checking Injection Timing
Checking Fuel Tightness of Pump Element
Checking Fuel Tightness of Delivery Valve
Checking Injection Nozzle Spraying Condition
Checking Fuel Injection Pressure
Checking Nozzle Valve Seat Tightness
Adjusting Injection Nozzle
Checking Battery Voltage
Checking Battery Specific Gravity
Checking Starter Motor
Checking Magnetic Switch of Starter
Checking Magnetic Switch Continuity
Checking Alternator on Unit
Checking Voltage of Glow Lead Terminal
Checking Glow Plug Continuity
Checking Engine Stop Solenoid
Disassembling and Assembling
Draining Oil and Coolant
Removing Air Cleaner and Muffler
Removing Alternator and Fan Belt
Removing Cylinder Head Cover
Removing Injection Pipes
Removing Nozzle Holder Assembly and Glow Plug
Removing Nozzle Heat Seal
Removing Rocker Arm and Push Rod
Removing Cylinder Head and Cylinder Head Gasket
Removing Tappets
Removing Valves
Removing Thermostat Assembly
Removing Oil Pan and Oil Strainer (for Extended Oil Pan)
Removing Fan Drive Pulley
Removing Gear Case
Removing Boost Compensator (Equipped with R24 Model)
Removing Speed Control Plate
Removing Injection Pump
Removing Oil Pan and Oil Strainer (for Standard Oil Pan)
Removing Connecting Rod
Removing Pistons
Removing Piston Ring and Connecting Rod
Removing Flywheel
Removing Bearing Case Cover
Removing Crankshaft Assembly (Except D1305-E4B/E4BG)
Removing Crankshaft Assembly (D1305-E4B/E4BG)
Removing Main Bearing Case Assembly
Removing Alternator
Removing Starter (Electromagnetic Drive Type)
Removing Starter (Gear Reduction Type)
Servicing
Checking Cylinder Head Top Clearance
Checking Cylinder Head Surface Flatness
Checking Cylinder Head Flaw
Checking Valve Recessing
Adjusting Valve Lapping
Checking Clearance between Valve Stem and Valve Guide
Replacing Valve Guide
Adjusting Valve Angle
Adjusting Valve Seat
Checking Free Length of Valve Spring
Checking Tilt of Valve Spring
Checking Set Load of Valve Spring
Checking Oil Clearance between Rocker Arm and Rocker Arm Shaft
Checking Push Rod Alignment
Checking Oil Clearance between Tappet and Tappet Guide Bore
Checking Clearance between Outer Rotor and Pump Body
Checking Side Clearance of Idle Gear 1, 2
Checking Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
Replacing Idle Gear Bushing
Checking Side Clearance of Camshaft
Checking Camshaft Alignment
Checking Cam Height
Checking Oil Clearance between Camshaft Journal and Crankcase Bore
Checking Piston Pin Bore I.D
Checking Oil Clearance between Piston Pin and Small End Bushing
Replacing Small End Bushing
Checking Connecting Rod Alignment
Checking Piston Ring Gap
Checking Clearance between Piston Ring and Ring Groove
Checking Side Clearance of Crankshaft
Checking Crankshaft Alignment
Checking Oil Clearance between Crankpin and Crankpin Bearing
Checking Oil Clearance between Crankshaft Journal and Crankshaft Bearing 1
Replacing Crankshaft Bearing 1
Checking Oil Clearance between Crankshaft Journal and Crankshaft Bearing 2, 3
Replacing Crankshaft Sleeve
Checking Cylinder Wear
Adjusting Cylinder Correction (over Size)
Checking Clearance between Inner Rotor and Outer Rotor
Checking Clearance between Outer Rotor and Pump Body
Checking Clearance between Rotor and Cover
Checking Overrunning Clutch of Starter
Checking Commutator and Mica of Starter
Checking Brush Wear of Starter
Checking Brush Holder of Starter
Checking Armature Coil of Starter
Checking Field Coil of Starter
Checking Bearing of Alternator
Checking Stator of Alternator
Checking Rotor of Alternator
Checking Slip Ring of Alternator
Checking Brush Wear of Alternator
Checking Rectifier
Checking IC Regulator
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WORKSHOP MANUAL
DIESEL ENGINE
05-E4B SERIES,
05-E4BG SERIES
KiSC issued 03, 2023 A
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