Noritz ecoTOUGH NRC98-DV-NG Installation Manual

Noritz ecoTOUGH NRC98-DV-NG Installation Manual

Condensing tankless gas
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Installation Manual
CONDENSING TANKLESS GAS WATER HEATER
Potential dangers from accidents during installation and use are divided into the following three
categories. Closely observe these warnings, they are critical to your safety.
DANGER
WARNING
CAUTION
WARNING:
If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Prohibited
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully, and follow the in-
stallation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not
covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon completion.
• After completing installation, please either place this Installation Manual in a plastic pouch and
attach it to the side of the water heater (or the inside of the pipe cover or recess box if applicable),
or hand it to the customer to retain for future reference. Also, be sure to fill in all of the required
items on the warranty and to hand the warranty to the customer along with the Owner's Guide.
CERTIFIED
R
SBA8834-3
Rev. 03/13
NRC98-DV
NRC83-DV
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
Disconnect
Power
CAUTION
FOR USE IN RESIDENTIAL APPLICATIONS.
Installation must conform with local codes, or in the absence of local codes,
the National Fuel Gas Code, ANSI Z223.1/NFPA 54- latest edition and/or
CSA B149.1, Natural Gas and Propane Installation Code (NSCNGPIC).
Noritz America reserves the right to discontinue, or change at any
Low NOx
time, the designs and/or specifications of its products without notice.
Approved by
SCAQMD
14 ng/J or 20 ppm
(Natural Gas Only)
(Indoor Installation)
Ground
NORITZ AMERICA
CORPORATION
Be sure to do
*SBA8834*

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Summary of Contents for Noritz ecoTOUGH NRC98-DV-NG

  • Page 1 National Fuel Gas Code, ANSI Z223.1/NFPA 54- latest edition and/or CERTIFIED CSA B149.1, Natural Gas and Propane Installation Code (NSCNGPIC). Noritz America reserves the right to discontinue, or change at any Low NOx time, the designs and/or specifications of its products without notice.
  • Page 2: Included Accessories

    Included Accessories The following accessories are included with the unit. Check for any missing items before starting installation. Part Shape Q’ty Part Shape Q’ty Owner's Guide, Warranty, Anchoring Screw Installation Manual each (this document) Remote Controller Remote Controller (See p. 30) Cord (6ft (2m)) The accessories listed below are not Optional Accessories...
  • Page 3: Quick Connect Multi System Installation

    Quick Connect Multi System Installation • The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord. The Quick Connect Cord is 6 ft.(2m) long. Install the units 2-18" (50 - 457mm) apart from each other to ensure the cord will be able to reach between the units.
  • Page 4: Before Installation

    Before Installation DANGER Checkup • Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary. WARNING Precautions on Vent Pipe Replacement • The vent system will almost certainly need to be replaced when this appliance is being installed. Only use vent materials that are specified in this Installation Manual for use on this appliance.
  • Page 5: Choosing Installation Site

    Choosing Installation Site * Locate the appliance in an area where leakage from the unit or connections will not result in damage to the area adjacent to the appliance or to the lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance.
  • Page 6 The Commonwealth of Massachusetts: The water heater can be used for hot water only and not in a combination of domestic and space heating. For Venting Manufacturers Requirements, see websites or phone numbers listed below: Noritz N-Vent www.noritz.com...
  • Page 7: Installation Clearances

    Installation Clearances WARNING Before installing, check for the following: Install in accordance with relevant building and mechanical codes, as well as any local, state or national regulations, or in the absence of local and state codes, to the National Fuel Gas Code ANSI Z223.1/NFPA 54 –...
  • Page 8 Clearance Requirements from Vent Terminations to Building Openings <When supplying combustion air from the outdoors (Direct Vent)> * All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code, ANSI Z223.1 and in Canada, in accordance with NSCNGPIC. Vent Terminal Area Where Terminal is Not Permitted...
  • Page 9 Clearance Requirements from Vent Terminations to Building Openings <When supplying combustion air from the indoors (Non-Direct Vent)> * All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code, ANSI Z223.1 and in Canada, in accordance with NSCNGPIC. Vent Terminal Area Where Terminal is Not Permitted...
  • Page 10 Installation Securing to the wall • The weight of the device will be applied to the wall. If the strength of the wall is not suffi- cient, reinforcement must be done to prevent the transfer of vibration. • Do not drop or apply unnecessary force to the device when installing. Internal parts may be damaged and may become highly dangerous.
  • Page 11 Filling the condensate trap with water The condensate trap can be filled before connecting the vent pipe. Filling the condensate trap before vent pipe installation. Prior to initial start up, make sure that you fill the condensate trap with water. DANGER This is to prevent dangerous exhaust gases from entering the building.
  • Page 12: Vent Pipe Installation

    Vent Pipe Installation (Indoor Installation Only) WARNING CARBON MONOXIDE POISONING Follow all vent system requirements in accordance with relevant local or state regulation, or, in the absence of local or state code, in the U.S. to the National Fuel Gas Code ANSI Be sure to do Z233.1/NFPA 54 –...
  • Page 13 Maximum Vent Length Adjustment Dipswitches The unit can be adjusted to accommodate longer vent runs; refer to the below table to find the maximum vent length based on the number of elbows. Adjust the dip switches according to the vent condition noted in the tables below.
  • Page 14 Venting With PVC or CPVC This appliance can be vented with non cellular core plastic pipe materials as specified in the below table. Vent installations in Canada which utilize plastic vent systems must comply with ULC S636. Item Material United States Canada Schedule 40 PVC ANSI/ASTM D1785...
  • Page 15 Vent Pipe Installation Horizontal Vent Termination- PVC/CPVC Materials Only • As illustrated on the left, make sure to keep a distance of 3' (0.9m) or wider between the intake and exhaust when installing the vent piping. Hanger Insert Bird Screen* Intake * If 3’...
  • Page 16 Horizontal Vent Termination- 3" (75m) Concentric PVC/CPVC Termination • The concentric termination may be shortened, but not lengthened from its original factory supplied length. Hanger The concentric termination may only be used 3" (75mm) or Straps for horizontal terminations. 4" (100mm) 1"...
  • Page 17 Vent Pipe Installation Horizontal Vent Termination- PVC/CPVC Materials Only * When 3’ (0.9m) remote distance between Intake and Exhaust cannot be ensured. * Can not use Hood termination (PVT-HL) • Intake and exhaust should face the same direction. Intake and exhaust should keep the same pressure zone.
  • Page 18 Vent Pipe Installation (When supplying combustion air from the indoors (SV, non-direct vent)) DANGER When installing this water heater in an area with a large amount of lint such as a commercial Laundromat, direct-vent ("-DV") system must be used. The "-SV" configuration (using an SV conversion kit) is prohibited. * Dip switch No.3 is turned on.
  • Page 19 Supply combustion air to the units as per the National Fuel Gas Code, ANSI Z223.1 Combustion Air and in Canada, in accordance with CSA-B149.1. • Provide two permanent openings to allow cir- culation of combustion air. 10" (250mm) • Make each opening 199 square inches if they provide indoor air, and 100 square inches for 20"...
  • Page 20: Gas Piping

    Instructions Sample Gas Line 1. Size each outlet branch starting from the furthest Noritz Condensing Tankless Gas Water Heater (NRC98-DV 180,000 Btuh) using the Btuh required and the length from the Barbecue (NRC83-DV 157,000 Btuh) (50,000 Btuh) meter.
  • Page 21 Gas Line Sizing for a Noritz Condensing Tankless Gas Water Heater Adapted from UPC 1997 Maximum Natural Gas Delivery Capacity in Cubic Feet per Hour (0.60 Specific Gravity, 0.5" WC Pressure Drop) Length in Feet Pipe 10' (3m) 20' (6m) 30' (9m) 40' (12m) 50' (15m) 60' (18m) 70' (21m) 80' (24m) 90' (27m) 100' (30m) 125' (37.5m) Size 1/2"...
  • Page 22: Water Piping

    Installation and service must be performed by a qualified plumber. In the Water Piping Commonwealth of Massachusetts, this product must be installed by a licensed plumber or gas fitter in accordance with the Massachusetts Plumbing and Fuel Gas Code 248 CMR Sections 2.00 and 5.00. Observe all applicable codes. This appliance is suitable for combination potable water and space heating applications.
  • Page 23 Supply water piping Hot water piping • Do not use PVC, iron, or any piping which has been • Do not use lead, PVC, iron or any piping which treated with chromates, boiler seal or other chemicals. has been treated with chromates, boiler seal or other chemicals.
  • Page 24: Water Treatment

    Water Treatment This water heater is equipped with an optional automatic service reminder function to alert the user * Do not change any other dipswitches. * Do not change any other dipswitches. when flushing or a cartridge/filter change is required. Once activated, the unit will display an "05" error code on the remote controller when maintenance is due.
  • Page 25: Water Treatment System

    If this water heater will be installed in an application where the supply water is hard, the water must be treated with either the Noritz H2Flow or ScaleShield or a water softener. Refer to the below tables for suggested treatment and maintenance measures to be taken based on the water hardness level. Dam- age to the water heater as a result of water in excess of 12 gpg (200 mg/L) of hardness is not covered by the Noritz America Limited Warranty.
  • Page 26: Condensate Piping

    Condensate Piping CAUTION Due to the acidic nature of the condensate, be sure to properly drain and if necessary, treat the condensate prior to disposal. Damage caused by improperly handled condensate is not covered by the warranty. • This water heater is a high efficiency, fully condensing appliance which produces acidic condensate during operation.
  • Page 27 Condensate piping to floor drain Condensate piping with pump NORITZ NORITZ Condensing Condensing Tankless Gas Tankless Gas Water Heater Water Heater DO NOT ADD ANY VALVES DO NOT ADD ANY VALVES 1/2" PVC pipe 1/2" PVC pipe Slope pipe downwards 1/2"...
  • Page 28: Plumbing Applications

    (Model L6006A or L6006C) Combination Potable Water and Space Heating System Notes: 1. Noritz recommends the use of an Isolation Kit with the installation. These kits include an integrated shut-off and service valve with unions and a pressure relief valve.
  • Page 29: Electrical Wiring

    Electrical Wiring Consult a qualified electrician for the electrical work. Do not connect electrical power to the unit until all electrical wiring has been completed. Disconnect Power This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
  • Page 30 Remote Controller • Applicable Model Noritz Condensing Tankless Gas Water Heater * Remarks [125 °F / 55 °C] Celsius display mode RC-7651M Remote controller Fahrenheit display mode Install the remote controller according to the instructions in the Installation Guide (p. 37).
  • Page 31 Connecting Remote Controller Cord to Unit • Keep the remote controller cord away from the freeze prevention heaters in the unit. • Tie the redundant cord outside the water heater. Do not put the extra length inside the equipment. • The remote controller cord can be extended up to 300' (90m) with 18AWG wire. •...
  • Page 32: Pump Wiring

    * This feature is not available when using the Quick Pump Wiring Connect Multi System feature. Connecting the pump control wire 1. Leave enough slack so that the pump control wires will stay connected if the unit is removed from the Pump Control wall.
  • Page 33 For Quick Connect Multi System Installation Connecting Quick Connect Cord-2 use part #QC-2 only. (sold separately). Caution The wire coloring on the Quick Connect Cord-2 will not be the same as the wire coloring of the connection plug inside the unit. 1.Red 1.Red 1.White...
  • Page 34: Maintenance

    Maintenance Periodically check the following to ensure proper operation of the water heater. • The venting system must be examined periodically by a qualified service technician to check for any leaks or corrosion. • The burner flame must be checked periodically for a proper blue color and consistency. •...
  • Page 35: Lighting Instructions

    CAUTION Handling after trial operation • If the unit will not be used immediately, close off all gas and water shutoff valves, drain all of the water out of the unit and the plumbing system to prevent the unit and system from freez- ing, and bleed the gas out of the gas line.
  • Page 36 Dimensions < inch (mm)> 17.7" (450mm) 4-Ø0.5" (13mm) 6- 0.24" x 0.4" (6mm x 10mm) OBLONG HOLE 6.7" (170mm) 18.3" (464mm) 5.5" (140mm) 17.6" (448mm) 9.4" (240mm) 0.4" (10mm) 5.9" (150mm) 9.1" (232mm) 3.9" (100mm) 5.5" (140mm) Ø 4.5" (114mm) Ø...
  • Page 37 Remote Controller RC-7651M carefully before carrying out installation. Installation Guide NORITZ AMERICA CORPORATION Note Do not connect power to the water heater before the remote controller has been properly installed. Recommended installation location of the remote controller is in a bathroom.
  • Page 38: Installation

    Installation 3. Remove the cover of the remote control, 1. Apply Wall Packing to the rear side of the mark the location of the screw holes, and remote controller. drill holes for the wall anchors. 2. Connect the remote controller wires to the 4.

This manual is also suitable for:

Ecotough nrc83-dvEcotough nrc98-dvEcotough nrc98dvlpEcotough nrc98dvng

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