Ransomes MT383 Safety, Operation & Maintenance Manual/Parts List
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Ransomes MT383 Safety, Operation & Maintenance Manual/Parts List

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Safety, Operation & Maintenance Manual
Ransomes MT383 Ride on Triple Cylinder Mower
Kubota D1803 - CR - E5
With ROPS Series: NM
10007371
Product code:
With CAB Series: NO
10007372
Product code:
WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this
machine must be trained in its proper use, warned of its dangers and must read the entire manual before
attempting to set up, operate, adjust or service the machine.
®
WARNING
GB
United
Kingdom
10029754-A-GB
®
RJL AFCB

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  • Page 1 ® Safety, Operation & Maintenance Manual Ransomes MT383 Ride on Triple Cylinder Mower Kubota D1803 - CR - E5 With ROPS Series: NM 10007371 Product code: With CAB Series: NO 10007372 Product code: WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 ©2021 Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Table Of Contents

    1 CONTENTS SECTION PAGE SECTION PAGE INTRODUCTION Vehicle Diagnostics ..........37 Important ............... 5 I/O Diagnostics ............38 Product Identification ..........6-7 Settings ..............38 Guidelines For The Disposal Of Scrap Products ... 8 Measurement Units..........38 During Service Life ..........8 General ...............39 End Of Service Life ..........8 Cutting Units ............40 Parts Manual ............
  • Page 4 1 CONTENTS SECTION PAGE SECTION PAGE ACCESSORIES Fitting Cutter Units ..........64 Rotary Beacon Kit ..........104 Operation Of The Machine ........64 Lighting Kit ............104 Starting The Engine..........65 Storage Basket Kit ..........105 Driving ..............65 Tilt Sensor Technology (TST™) ......105 Mowing ..............

  • Page 5: Introduction 2

    INTRODUCTION 2 IMPORTANT __________________________________________________________ The Ransomes MT383 is a Diesel engined self propelled mower. The hydraulic systems are for the traction drive, the cutting unit lift and lower and cutting unit drives and steering. IMPORTANT: Ensure the maintenance indicated in this manual is conducted to make sure that the quality of cut is kept at a high level.

  • Page 6: Product Identification

    2 INTRODUCTION These instructions are the original instructions confirmed by Ransomes Jacobsen Limited. PRODUCT IDENTIFICATION Maximum front axle load in Kg (for machines being driven West Road Ransomes Europark on the highway) Ipswich IP3 9TT England Unladen weight, (No cutting units or fuel (mass) in Kg...
  • Page 7 INTRODUCTION 2 ROPS Serial Plate Weight of ROPS Ransomes Jacobsen Ltd West Road Ransomes Europark Date Code Ipswich IP3 9TT England Standard Used Part Number Used on Product Serial Number ROPS Serial Plate Location The ROPS serial plate (C) is located at the base of the front of the ROPS main beam.

  • Page 8: Guidelines For The Disposal Of Scrap Products

    2 INTRODUCTION GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS___________________ 2.3.1 DURING SERVICE LIFE _______________________________________________ Used oil, oil filters and engine coolant are hazardous materials. Recommended procedures must be followed for their safe removal. If a fluid leaks, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the local laws to make sure that leaks are controlled safely.

  • Page 9: Parts Manual

    Ransomes Jacobsen Limited Warranty Department to close their records. PARTS MANUAL ______________________________________________________ In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to a parts list for this mower you have two options: Website –...

  • Page 10: Notes

    2 INTRODUCTION NOTES en-10...

  • Page 11: Safety 3

    Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Ransomes Jacobsen Limited. 3.1.1 SAFE OPERATION ___________________________________________________ Read the Operator’s Manual and other training material.

  • Page 12: Operation

    3 SAFETY Inspect the area where the equipment is operated. Remove all objects you can find before you operate. Be careful of obstructions above the ground (low tree limbs, electrical wires) and also underground obstacles (sprinklers, pipes, tree roots). Enter a new area carefully. Look for possible hazards. Inspect the cutting system before you start the mower.

  • Page 13: Rops & Cab

    ROPS/Cabin frame. Do not remove the ROPS/Cabin from the mower other than for maintenance access. Ensure to refit before use. Ransomes Jacobsen must approve any changes to the ROPS/Cabins. 3.1.5 SAFE HANDLING OF FUELS __________________________________________ The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel vapors can cause an explosion.

  • Page 14: When You Put The Mower On A Trailer

    DO NOT operate the machine if you have worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Ransomes Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.

  • Page 15: Important Safety Notes

    By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If a service is needed contact your authorized Ransomes Jacobsen Dealer or after sales for additional information or help.
  • Page 16 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover. (ANSI B71.4-2012 section 20.7) Ransomes Jacobsen Limited recommends that the owner/user of the machine completes a site specific risk assessment of the machine to find any conditions that do not follow this rule.
  • Page 17 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). e.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.

  • Page 18: Specifications

    4 SPECIFICATIONS ENGINE SPECIFICATION ______________________________________________ Model: Kubota D1803-CR-E5 Type: Vertical, water-cooled, 4-cycle diesel engine Number of Cylinders Bore & Stroke 87mm x 102.4mm Total Displacement 1.826 litres Combustion Chamber Direct injection type Rated output / kW / min (rpm) 28.0 / 2700 Speed*1 (HP / min (rpm) 37.5 / 2700 Max.

  • Page 19: Dimensions & Weights

    SPECIFICATIONS 4 DIMENSIONS & WEIGHTS _____________________________________________ Metric Imperial Width of Cut 215cm 84.6In Overall Width (Cutting Mode) 240cm 94.5In Overall Width (Transport Mode.Cutting Units set to 25mm Height of Cut.) 168cm 66.1In Maximum Height with ROPS frame up 212cm 83.5In Maximum Height with ROPS down (with beacon) 193cm 75.8In...
  • Page 20 4 SPECIFICATIONS MT383 with ROPS MT383 with Cabin en-20...

  • Page 21: Machine Specification

    Rear Wheel Product Tyre Size Tyre Type Tyre Pressure Tyre Size Tyre Type Tyre Pressure MT383 OTR BKT LG306 1.37 - 1.72 bar OTR BKT LG306 1.37 - 1.72 bar 26 x 12.00 -12 20 x 10.00-8 Reinforced Tyre (20-25psi)

  • Page 22: Vibration Level

    Information Supplied for Physical Agents Directive 2002/44/EC By reference to: Hand/Arm Standards: BS EN ISO 5349-1 (2001) BS EN ISO 5349-2 (2002) MT383 with ROP’S & Magna 250 Series NM Hand / Arm Acceleration Max. LH or RH Accelerations m/s²...

  • Page 23: Noise Testing

    SPECIFICATIONS 4 NOISE TESTING______________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746:2010 Measured Sound Pressure 84dB(A) ±...

  • Page 24: Cutter Specification

    4 SPECIFICATIONS CUTTER UNIT SPECIFICATION _________________________________________ Magna 250 Construction Heavy duty welded pressed steel construction Blade Length 762mm Number of Blades 4 / 6 /8 Cylinder Diameter (New) 254mm Minimum Cylinder Diameter 235mm (Before Replacement) Height of Cut 12.7mm - 61mm Height of Cut Adjustment Adjustable screw system on rear roll Rear Roll...

  • Page 25: Notes

    SPECIFICATIONS 4 NOTES en-25...

  • Page 26: Decals

    5 DECALS SAFETY DECALS EC__________________________________________________ 4153197 19°+ 4321506 4324674 en-26...
  • Page 27 DECALS 5 009034920 Stay Clear of Hot Surfaces. 009034880 Caution, Fan blade, Do Not Open Or Remove Guards Whilst Engine In Operational.. 009034940 Caution Rotating Blades. 009034900 Caution Drive Belt. Do Not Remove Safety Shields While Engine is Running. 4164860 Caution Hydraulic Oil.

  • Page 28: Instruction Decals Ec

    5 DECALS INSTRUCTION DECALS EC ____________________________________________ CLASSIFICATION CJ-4 1.37 - 1.72 bar 20 - 25 psi TOTAL EQUIVIS ZS 46 en-28...
  • Page 29 DECALS 5 Description Beacon Parking Brake Horn Cutting Unit PTO Drive Throttle 4164861 - Traction Pedal, Forward / Reverse Power socket 12 volt Mow / Transport lever 009034770 - Guaranteed Sound Power Level 009039870 - Jack & Hook Point 4316687 - Engine Oil Classification 4286422 - Hydraulic Fluid 4323911 Tyre Pressures en-29...

  • Page 30: Controls

    6 CONTROLS OPERATOR WORKSTATION____________________________________________ ROPS Workstation 6.11 6.12 6.2A 6.18 Cabin Workstation 6.11 6.12 6.2A 6.18 en-30...

  • Page 31: Instrument Panel

    CONTROLS 6 CONTROL PANEL (ROTARY THROTTLE) ________________________________ A:Starter Key Switch M:Right Hand Cutting Unit Position Lamp B:Throttle Control N:Centre Cutting Unit Position Lamp C:Park Brake Switch P:Left Hand Cutting Unit Position Lamp D:Hazard Warning Switch (Optional) Q:Traction Boost / Weight Transfer Switch E:Cutter Switch (PTO) R:Cutters (PTO) Indication Lamp F:4WD Reverse Assist...

  • Page 32: Starter Key Switch

    6 CONTROLS 6.2.A STARTER KEY SWITCH ______________________________________________ The Starter Key (A) must be turned clockwise to the 'start' position to start the engine. After starting, the key must be released and allowed to return automatically to the 'on' position for normal running. NOTE:The glow plugs will auto pre-heat depending on the coolant temperature before cranking begins.

  • Page 33: Cutter Switch Pto

    CONTROLS 6 6.2.E CUTTER SWITCH (PTO) ______________________________________________ Switches the Cutters On and Off when machine is in Mow mode (See Section 6.11). Push top of the PTO rocker switch to start the cutters. Push bottom of the PTO rocker switch to stop the cut- ters.

  • Page 34: Visual Display

    6 CONTROLS VISUAL DISPLAY _____________________________________________________ The visual display is activated when the ignition is turned on. 6.3.1 STARTUP SCREEN __________________________________________________ When the Ignition Key is turned to the start position, this screen is shown. The Hour Meter will show total hours of engine operation. 2.5 Hours ®...

  • Page 35: Home Screen

    If TST™ is not installed the TST™ icon will be crossed through. Ransomes Jacobsen recommends that the owner/user of the machine completes a site specific risk assessment of the area to be mown prior to operation of the machine.

  • Page 36: Home Screen

    6 CONTROLS 6.3.6 HOME SCREEN _____________________________________________________ The Home Screen will give the operator alternative button functions when Button 4 has been pressed once 02:01 3.4 Hours Buttons numbered left to right: ® Button 1:DPF Regen Start Button 2:DPF Regen Inhibit *Note - Refer to section 8.14 Diesel Particulate filter for full details.

  • Page 37: Fault Log

    CONTROLS 6 FAULT LOG _________________________________________________________ The first page within the Fault Log makes it possible to see any Fault Popup Warnings that have occurred and been cleared, that are however still active. Button 2 & 3 can be used to scroll through if there is more than one, Button 1 exits to the Service Menu.

  • Page 38: I/O Diagnostics

    6 CONTROLS Engine Speed Engine Throttle Postion Cutter Hours Fuel Level Engine Total Fuel Used Engine Fuel Rate 0.0V 0% R.P.M. Volt - % R.P.M. Litre Pedal A Position Pedal B Position Engine Coolant Temperature Battery Voltage DPF Soot Engine Torque 0.0V 0% 0.0V 0% 12.0...

  • Page 39: General

    Hydraulic Oil Level Switch Input Main Controller c1p31 Engine Run Interlock Output Expansion Module c2p03 Reverse Beeper Output Not used on MT383 Main Controller c1p06 Seat Switch Input Main Controller c1p13 Hydraulic Oil Filter Switch Input Main Controller c1p23...

  • Page 40: Cutting Units

    6 CONTROLS Cutting Units Ref Module Function Note Number c1p09 Left Hand Joystick Input Main Controller c1p16 Left Hand Position Sensor Input Expansion Module c2p04 Left Hand Float Solenoid Output Main Controller c1p39 Left Hand Lower Solenoid Output Main Controller c1p38 Left Hand Raise Solenoid Output c1p08...

  • Page 41: Cutters

    Ref Module Function Note Number c1p07 Cutter Switch (PTO) Input Main Controller c1p18 Transport Lock Switch Input Not used on MT383 Main Controller c1p40 Left Hand Cut Solenoid Output Expansion c2p06 Left Hand Transport Lock Solenoid Module Output Expansion c2p09...

  • Page 42: Traction

    Pin Number Function Note Main Controller c1p07 Cutting Circuit Pressure Switch Input Main Controller c1p24 Right Hand Wheel Speed Sensor Not used on MT383 Input Main Controller c1p27 Traction Pedal Signal B Input Not used on MT383 Main Controller c1p42...

  • Page 43: Main Controller Miscellaneous Pins

    CONTROLS 6 Main Controller Miscellaneous Pins Module Pin Number Function Note Main Controller c1p01 Battery Negative Main Controller c1p04 CAN 0 Low Main Controller c1p09 Sensor Power Ground Main Controller c1p22 CAN 1 Shield Main Controller c1p49 Battery Positive Main Controller c1p02 Battery Positive Main Controller...

  • Page 44: Main Controller Miscellaneous Pins Continued

    Battery Positive c1p02 Battery Positive c1p05 CAN 0 Shield Expander Module c1p03 CAN 0 High Expander Module c1p06 to c2p02 Not used Not used on MT383 Main Controller c1p21 CAN 1 Low c1p03 CAN 0 High c1p12 Alarm Buzzer Output en-44...

  • Page 45: Pin

    • Inclinometer • Set Default Parameters • Change PIN The default owner’s Pin is 1001, however Ransomes Jacobsen recommend this is changed. 6.5.3 CROSS CUT ________________________________________________________ Cross Cut function raises the cutting unit to a partially raised position, allowing the operator to avoid obstructions without having to fully lift the cutter deck.

  • Page 46: Inclinometer

    6 CONTROLS 6.5.5 INCLINOMETER _____________________________________________________ Using the PIN Menu Buttons 2 and 3 to arrow up and down, and Button 4 to select Inclinometer and this gives you the option to Enable or Disable TST™. Inclinometer Note: If TST™ is installed, but disabled via the screen, the machine angle Disabled Enabled when greater than 14°...

  • Page 47: Brightness

    CONTROLS 6 6.5.9 BRIGHTNESS _______________________________________________________ Using the PIN Menu Buttons 2 and 3 to arrow down to the bottom of the list, and Button 4 to select Brightness, this gives you the option to change from day to night mode. Brightness 100% The top line is used to alter the brightness in daytime mode.

  • Page 48: Warning Screens

    If the vehicle angle decreases before either an Inhibit Cut or Stop Cut warning has been triggered. The angle at which this warning occurs varies with machine configuration as follows: • MT383 with ROPS – 19° • MT383 with Cab – 16° 6.6.3 WARNING SLOPE ANGLE – INHIBIT CUT ________________________________...

  • Page 49: Warning Slope Angle - Stop Cut

    The angle at which this warning occurs varies with machine configuration as follows: • MT383 with ROPS – 24° • MT383 with Cab – 21° 6.6.5 WARNING OIL PRESSURE FAULT ______________________________________ When this screen is shown, the engine oil pressure has decreased below the normal level.

  • Page 50: Warning Engine Fault

    6.6.7 WARNING ENGINE FAULT ____________________________________________ When this screen is shown, there is an engine fault. Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer. When this fault occurs the machine’s engine may automatically reduce the power available.

  • Page 51: Warning Service Required

    6.6.11 WARNING TILT SENSOR TECHNOLOGY (TST™) FAULT________________ When this screen is shown, there is a fault with the TST™. Stop as soon as possible and contact your local Ransomes Jacobsen Dealer. 6.6.12 JOYSTICK FAULT _______________________________________________ When this screen is shown, there is a fault with the Unit Lift/Lower Control.

  • Page 52: Emission Fault - Egr Nox Control

    When this screen is shown, the engine controller (ECU) is reporting that the level of ash in the DPF (Diesel Particulate Filter) is in excess of 95% and therefore the DPF needs to be serviced. Contact your local Ransomes Jacobsen Dealer for information on the procedure for servicing the DPF. >95%...

  • Page 53: Ecu Communication Fault

    (MCU) and/or display. Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer. 101010 If a warning appears on the screen that is not listed in this manual, please refer to your authorised Ransomes Jacobsen support agent/dealer. en-53...

  • Page 54: Cutting Unit Lift / Lower Switch

    6 CONTROLS CUTTING UNIT LIFT / LOWER SWITCH ___________________________________ To lower the lift arms move the switch lever forward. To raise the lift arms move the switch lever rearwards. TRACTION BOOST / WEIGHT TRANSFER SWITCH ______________________ The switch will transfer weight hydraulically between the drive wheels and the cutting units.

  • Page 55: Cutting Unit Position & Performance Lamp

    CONTROLS 6 CUTTING UNIT POSITION & PERFORMANCE INDICATOR LAMP _____________ These lamps illuminate green when the cutting unit is lowered to the ground and illuminates red when the engine begins to labour. If this happens the forward speed of the machine must be reduced until the lamp goes out.

  • Page 56: Traction Pedal

    6 CONTROLS 6.11 TRACTION PEDAL____________________________________________________ DRIVING To enable full forward transport speed, The speed limiter needs to be set to Transport Position by pushing lever (C) fully forward. 1.Release Brake - Make sure the Park Brake is released before you try to go forward or reverse.

  • Page 57: Steering Tilt Control

    CONTROLS 6 6.12 STEERING TILT CONTROL _____________________________________________ When the operators seat is in the correct position to operate the Traction Pedal comfortably, push the small Foot Pedal (A) at the base of the steering column, and tilt the column backward or forward to the correct position.

  • Page 58: Park Brake Release Valve

    6 CONTROLS 6.15 PARK BRAKE RELEASE VALVE _______________________________________ The Park Brake Release Valve is situated under the footplate, on the left hand chassis rail. It is used to release the parking brake when the en- gine is not running To release the Parking Brake, •...

  • Page 59: Lighting Kit (Optional)

    CONTROLS 6 6.17 LIGHTING KIT (OPTIONAL) ___________________________________________ Lighting Control Stalk A No function. B Pull towards operator to flash headlights. C Move stalk down to indicate left turn. D Move stalk up to indicate right turn. E Horn NOTE: Daylight Running Lamps will operate when ignition is in the run position When the lighting kit is fitted a brake light function is available.

  • Page 60: Cab Controls

    6 CONTROLS 6.19 CAB CONTROLS ___________________________________________________ Left Turn Signal Lamp Working Lights Switch (Optional) Beacon Switch Front Screen De-Mist Switch Rear Screen Wiper Switch (Optional) Front Screen Wash Switch Front Screen Wiper Switch Right Turn Signal Lamp Fan Control Air Conditioning Control Temperature Control Fuse Holder Fuse Holder...

  • Page 61: Notes

    CONTROLS 6 NOTES en-61...

  • Page 62: Operation

    7 OPERATION DAILY INSPECTION_________________________________________________ CAUTION The daily inspection should be performed only when the engine is off and all fluids are cold. Lower cutting units to the ground, engage Park Brake, stop engine and remove Ignition Key. 1. Perform a visual inspection of the entire machine, look for signs of wear, loose hardware and missing or dam- aged components.

  • Page 63: Operating Procedure

    OPERATION 7 Cutter Engage Test Operator Seated Traction Pedal Park Brake Switch Engine Starts (PTO) Switch Out of Neutral Neutral Lift your weight off the seat. The cutting implement PTO will disengage within 3 seconds. Lift your weight off the seat. The engine must stop after 3 seconds. OPERATING PROCEDURE ___________________________________________ WARNING Never operate the equipment with the operator presence...

  • Page 64: Fitting Cutter Units

    7 OPERATION FITTING CUTTING UNITS ____________________________________________ Cutting Unit Mounting - Magna 250 Front units: Lower the lift arm (A). If fitted remove Shaft (B) from Clamp Plate (E) Apply grease to shaft (B) to ease fitting. Insert the shaft through pivot mounting bracket (H). Ensure the rubber seals either end of housing (H) remain seated.

  • Page 65: Starting The Engine

    OPERATION 7 STARTING THE ENGINE _____________________________________________ The following procedure is for starting cold engines: 1.Ensure the FWD/REV pedal is in the neutral position, the mow switch is off, the throttle setting is in a mid position and the Park Brake is applied. 2.Turn the ignition switch fully clockwise and hold until the engine starts (approximately 5-10 sec.) 3.The glow plugs are auto timed depending on the coolant temperature for operating the starter motor (This should only take a few seconds)

  • Page 66: Unblocking Cutter Units

    Move the throttle control lever to the slow position. Turn the ignition key to the OFF position and remove the key. Use the Ransomes Jacobsen “Cutting Unit Tool” part number 4184540 or a stout stick, put into the cylinder between the blades.
  • Page 67 The process should only require the Cylinder to be engaged for no longer than 5minutes of operation. If the blades require more than this then consider having the cylinder professionally Ground by an authorised Ransomes Jacobsen Dealer. Once complete, switch the cutting unit PTO off and shut off the engine.

  • Page 68: Cooling Fan Operation

    7 OPERATION 7.12 COOLING FAN OPERATION __________________________________________ The MT383 is equipped with an engine cooling fan that can be reversed to clear debris from the hood intake grilles. The fan reversal function operates in one of three modes – ·...

  • Page 69: Transporting On A Trailer Or Flat Bed

    OPERATION 7 7.13 TRANSPORTATION ON A TRAILER OR FLATBED _______________________ 1. The machine has tie-down loops front (A) and rear (B). Fasten the mower to the transport vehicle. 2. Make sure that all tie down straps are tight. Make sure that the units are locked in the transport position. Check the fuel and hydraulic tank caps are tight.

  • Page 70: Mowing On Slopes

    ROPS to comply with the Machinery Directive 2006/42/EC sections 3.2.2, Seating & 3.4.3, Rollover Ransomes Jacobsen Limited recommends that a local risk assessment is completed by the owner/user of the machine to determine the risks associated with working on slopes.

  • Page 71: Maintenance And Lubrication 8

    MAINTENANCE AND LUBRICATION 8 MAINTENANCE & LUBRICATION CHART _________________________________ GENERAL MAINTENANCE AND LUBRICATION CHART Interval Item Section First 50 hours  Change Hydraulic Charge Filter Element or earlier if screen indicates. Daily  Visual inspection for damage or wear 10 hours ...
  • Page 72 8 MAINTENANCE AND LUBRICATION A, C & D 8.9.1 8.11 en-72...

  • Page 73: Engine Service Interval

    MAINTENANCE AND LUBRICATION 8 8.1.1 ENGINE SERVICE INTERVAL __________________________________________ ENGINE SERVICE INTERVAL CHART Interval Item Section Daily  Check engine oil level. 8.2.1 10 hours  Check fuel level. 6.3.4  Check coolant level.  Check auxiliary belt tension.  8.10 Press together the air cleaner dust valve.
  • Page 74 8 MAINTENANCE AND LUBRICATION Interval Item Section  Replace oil separator related rubber piping.  Replace DPF related rubber piping.  Replace intake air line and suction air pressure takeout rubber piping.  Replace boost sensor pressure rubber piping.  Replace EGR cooler rubber piping.

  • Page 75: Engine

    The operation and maintenance during the first 50 hours of a new engine can make a difference to the performance and life of the engine. During the first 50 hours of operation, Ransomes Jacobsen recommends the following. • Allow the engine to reach a temperature of at least 60° C (140° F) before operation at full load.

  • Page 76: Engine Lubrication

    8 MAINTENANCE AND LUBRICATION 8.2.1 ENGINE LUBRICATION _______________________________________________ Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.

  • Page 77: Lubrication Of Cutting Units And Lift Arms

    MAINTENANCE AND LUBRICATION 8 8.2.2 LUBRICATION OF CUTTING UNITS AND LIFT ARMS_______________________ Lubricate the cutting units and lift arm pivots as per service schedule. Grease point locations can be found at the following locations. Front Pivot Arm (A). Centre Pivot Arm (B). Cutting Unit Mounting (C) Bearing Housings (D) Rolls (E)

  • Page 78: Engine Alternator Belt

    8 MAINTENANCE AND LUBRICATION ENGINE ALTERNATOR BELT ___________________________________________ Check and adjust the alternator belt The alternator belt tension is adjusted to prevent the stress on the alternator bearings and to prevent movement on the alternator pulley. Use the procedure shown below to check the belt tension at the center of the belt between crank shaft and alternator pulleys.
  • Page 79 Replace the clamps and hoses (see maintenance chart). Have your Ransomes Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than1 litre of coolant at a time.
  • Page 80 8 MAINTENANCE AND LUBRICATION HYDRAULIC SYSTEM _________________________________________________ Drain and replace the hydraulic oil if one of the following occur. • Component failure • Water or foam is in the hydraulic fluid • The hydraulic fluid has a rancid odour (indication of high heat) •...

  • Page 81: Hydraulic System

    Charge Pressure Port - Located under operators platform on left hand chassis rail. Transmission Forwards - Located under the Exhaust bulkhead, accessible from underneath the machine. NOTE: Any hydraulic related issues contact your Ransomes Jacobsen dealer for a full fault diagnosis. en-81...

  • Page 82: Hydraulic Filter

    8 MAINTENANCE AND LUBRICATION HYDRAULIC FILTER __________________________________________________ The hydraulic system is protected by a 10 micron filter (A). Flow through the filter is monitored while you operate the mower. When the difference in hydraulic pressure across the filter is greater than 16 to 20 psi (1.1 to 1.4 BAR), the hydraulic oil filter warning light on the combination gauge will illuminate.

  • Page 83: Fuel

    MAINTENANCE AND LUBRICATION 8 FUEL _______________________________________________________________ Diesel fuel is flammable. Use caution when you add the fuel to the mower. Only use an approved container. The spout on the container must fit inside the fuel filler neck. Never use the containers that are not approved to keep or transfer fuel.

  • Page 84: Fuel System

    8 MAINTENANCE AND LUBRICATION Water Separator If water is not removed from the fuel, damage to the fuel-injection system can occur. When water in fuel icon is displayed or at service 1234 123.4 Hours interval, drain the water from the water separator. Stop the engine.

  • Page 85: Fuel Pickup Filter

    MAINTENANCE AND LUBRICATION 8 8.9.1 FUEL PICKUP FILTER ________________________________________________ It is advisable that the Fuel Pickup Mesh Filter (A) is cleaned on a periodic basis. (Reference 8.1.1) Should the machine exhibit fuel starvation issues then the Mesh Filter should be checked and cleaned for contamination. To clean the Filter Mesh, Unscrew the Fuel Pickup cap and withdraw the Fuel Pickup Sender unit.

  • Page 86: Battery

    8 MAINTENANCE AND LUBRICATION 8.11 BATTERY___________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing.

  • Page 87: Charge The Battery

    MAINTENANCE AND LUBRICATION 8 8.12 CHARGE THE BATTERY ______________________________________________ Read the battery charger manual for specified instructions on the operation of the charger. WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery.

  • Page 88: Diesel Particulate Filter

    8 MAINTENANCE AND LUBRICATION 8.14 DIESEL PARTICULATE FILTER _________________________________________ During operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.

  • Page 89: Hydraulic Hoses

    MAINTENANCE AND LUBRICATION 8 8.15 HYDRAULIC HOSES __________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, please seek medical attention as soon as possible.

  • Page 90: Wheel Mounting Procedure

    8 MAINTENANCE AND LUBRICATION 8.17 WHEEL MOUNTING PROCEDURE ______________________________________ WARNING Make sure the mower is parked on a solid and level surface. Never work on a mower that is supported only by the Jack. Always use Axle Stands. If only the front or rear of the mower is lifted, put the chocks in front of and behind the wheels that are not lifted.

  • Page 91: Wheel And Steering Alignment / Adjustment

    MAINTENANCE AND LUBRICATION 8 8.19 WHEEL ALIGNMENT PROCEDURE _____________________________________ 1. Park machine on a flat and level surface, turn the steering wheel so that the steering ram shafts are equal on both sides of the ram (Dimensions ‘C’ and ‘D’ below). Rear Axle illustrated without wheel hubs fitted Alignment tool in illustration may vary to tool provided under part number 4390586.

  • Page 92: Steering Rod And Steering Link Check

    8 MAINTENANCE AND LUBRICATION 12.Apply Loctite 243 to nuts ‘A’ tighten and torque to 100 Nm (74 lb-ft), repeat on the opposite side of machine. 8.20 STEERING ROD AND STEERING LINK CHECK ____________________________ Figure 1 - Steering Link Test Movement FRONT REAR 1.

  • Page 93: Machine Maintenance

    MAINTENANCE AND LUBRICATION 8 8.21 MACHINE MAINTENANCE _____________________________________________ Other Regular Service • Verify proper operation of safety interlock switches (Seat switch, etc.) • Ensure nuts and bolts remain tight. • visually inspect for hydraulic leaks. • Keep engine bay clear of debris. •...

  • Page 94: Folding Rops

    Replace damaged ROPS. Do not try to correct a damaged ROPS. Inspect the seat, seat belt, ROPS mounting hardware and ROPS frame for damage. Replace all damaged parts immediately. All The replacement parts for the ROPS must be approved Ransomes Jacobsen Limited parts as shown in the Parts Manual.

  • Page 95: Traction Control Pedal

    ADJUSTMENTS 9 TRACTION CONTROL PEDAL _______________________________________ The LPV transmission pump has an internal neutralizing mechanism which cannot be adjusted. If the machine does however creep carry out the following. Lift and support machine with both front and rear wheels off the ground and free to rotate. Remove ball joint from pump lever to allow pump to neutralize.

  • Page 96: Cutting Cylinder To Bottom Blade Adjustment

    9 ADJUSTMENTS Hold the threaded shaft with the Allen Key B. Tighten the Locknut A. CUTTING CYLINDER TO BOTTOM BLADE ADJUSTMENT ______________ To check that the cutting cylinder is set to the bottom blade correctly, hold a piece of thin paper between the edge of the blade and the spiral cutters and turn the cylinder manually using a tool (Section 7.11).

  • Page 97: Cutting Cylinder Bearings

    ADJUSTMENTS 9 CUTTING CYLINDER BEARINGS_____________________________________ The cutting cylinder bearings are self adjusting taper roller bearings and require no adjustments REAR ROLL BEARINGS ____________________________________________ The roll bearings are self adjusting taper roller bearings and require no adjustment CUTTING CYLINDER HEIGHT ADJUSTMENT ___________________________ TO ADJUST: Turn adjuster (A) at the rear of the unit clockwise to reduce the height of cut, or anticlockwise to increase the height of cut...
  • Page 98 9 ADJUSTMENTS en-98...

  • Page 99: General Instructions For Grammer Seats

    ADJUSTMENTS 9 GENERAL INSTRUCTIONS FOR GRAMMER SEATS____________________ • The operating instructions must be read in full before use. • The driver’s seat may only be fitted, serviced and repaired by specialist personnel, In accordance with national regulations and the vehicle manufacturer’s fitting instructions. •...

  • Page 100: Seat (Grammer Msg85)

    9 ADJUSTMENTS Adjustments must not be made while driving After removal of the backrest upholstery, the backrest frame must be supported, for example held in place, before the backrest adjuster is operated. If you fail to do so, there is a danger that the backrest frame may jerk forward and cause injury.

  • Page 101: Fore/Aft Adjustment

    ADJUSTMENTS 9 workshops by trained or suitably qualified personnel and in adherence with the applicable operating, maintenance and installation instructions and in compliance with all relevant national regulations. Improper installation and assembly bear the risk of personal injury or property damage and the proper function of the driver’s seat or mounted parts can no longer be guaranteed.

  • Page 102: Backrest Extension

    9 ADJUSTMENTS SEAT (GRAMMER MSG85) ________________________________________ WARNING perator weight must be set to the actual weight of the Operator. Safety Systems will be compromised if this is not done. The seat can be adjusted for operator's weight and leg reach to provide a comfortable position for operating the machine.

  • Page 103: Air Suspension Seat (Grammer Msg75-521)

    ADJUSTMENTS 9 AIR SUSPENSION SEAT (GRAMMER MSG75-521) 9.9.1 WEIGHT ADJUSTMENT The seat is adjusted for the driver’s weight by pulling or pressing the lever for seat weight adjustment and with the driver sitting on the seat. The driver’s weight is adjusted correctly when the arrow is in the middle clear area of the viewing window.

  • Page 104: Accessories

    10 ACCESSORIES 10.6 ROTARY BEACON KIT ____________________________________________ Kit number 10006946 - Standard 10007714 - R65 Compliant. 10.7 LIGHTING ______________________________________________________ Kit Number: Light Kit 10007073 (UK) Light Kit 10013198(EU) Mirror Kit 10012082 en-104...

  • Page 105: Storage Basket Kit

    ACCESSORIES 10 10.8 STORAGE BASKET KIT ___________________________________________ Kit number 10009326 Maximum capacity per rack is 5kg. 10.9 TILT SENSOR TECHNOLOGY (TST™) _______________________________ TST™ kit number 10009298 10.10 MIRROR KIT ______________________________________________________ Mirror Kit 10012082 en-105...

  • Page 106: Miscellaneous

    11 PROBLEM SOLVING 11.1 PROBLEM SOLVING GENERAL____________________________________ Symptoms Possible Causes Action Glow plug has not timed out Reset ignition switch and allow glow plug to time out before cranking engine. Battery low on charge or Inspect condition of battery and battery connections. defective.

  • Page 107: Quality Of Cut 12

    QUALITY OF CUT 12 12.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ If required perform a “test-cut” to assess the The following items must be checked to make sure of performance of the mower before you begin the an accurate “test cut.” repairs.

  • Page 108: The Step Cut

    12 QUALITY OF CUT 12.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the side of one...

  • Page 109: Scalping

    QUALITY OF CUT 12 12.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel.

  • Page 110: Stragglers

    12 QUALITY OF CUT 12.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt Sharpen or replace the blade. Cutting at more than the recommended speed.

  • Page 111: Streaks

    QUALITY OF CUT 12 12.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.

  • Page 112: Windrowing

    12 QUALITY OF CUT 12.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the cor- ner of the cutting units or between the cutting units, that leaves lines in the direction of travel. NOTE: The Arrow indicates direction of travel. Possible Cause Correction Grass is too tall...

  • Page 113: Mismatched Cutter Unit

    QUALITY OF CUT 12 12.7 MISMATCHED CUTTER UNIT ____________________________________________ “Mismatched cutting unit.” This problem is identified by the pattern shown, that of different height of cut or the cut has a step appearance. When the cutting units are set at different heights or the motors turn at different speed, you will see this pattern.

  • Page 114: Notes

    12 QUALITY OF CUT NOTES en-114...

  • Page 115: Electrical Fuses & Relays

    SCHEMATICS 13 13.1 ELECTRICAL FUSES & RELAY Replacement Fuses Fuse Tester 5A 7.5A 10A 15A 20A 25 Fuse Removal Tool B/LAP SPARE ENGINE FLASHER IGNITION GLOW PLUGS START TESTING A FUSE In the top right hand corner there is a tool that can be used to remove a fuse from its location.
  • Page 116 13 SCHEMATICS FUSE NO. RATING FUNCTION 40 Amp Glow Plugs 70 Amp Ignition On 7.5 Amp Hazard Lights (Optional) 10 Amp Starter 25 Amp Engine Master 5 Amp EGR Valve 7.5 Amp Fuel Pump 10 Amp Engine Sensors 20 Amp Engine Controller 5 Amp Engine Controller Start Signal...

  • Page 117: Torques

    TORQUES 14 TORQUES ______________________________________________________ FINE PITCH METRIC THREADS COARSE PITCH METRIC THREADS Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade (mm) 10.9 12.9 (mm) 10.9 12.9 (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) 1055 1266 1152 1327 1593...

  • Page 118: Guarantee

    GUARANTEE ___________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. NOTICE The use of components not provided by the manufacturer under this warranty or maintenance or repair that is improperly or incorrectly performed may void this warranty.
  • Page 120 Cert No. FS609275 Cert No. EMS609276 Cert No. OHS609277 United Kingdom Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 T: +44 1473 270000 W: www.ransomes.com Europe office Ransomes Jacobsen France 3 Chemin des Silos...

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