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V
ICTORY
HOT WATER MODELS VSPH/NDV-60 THROUGH VSPH/NDV-180
(FOR NON-DIRECT VENT INSTALLATION)
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Dimensions, Rating and Orifice Sizes ........................................2
Identification of Parts ..................................................................3
Installation Requirements ...........................................................4
Venting Application .....................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue gas Venting Requirements..................................................5
Vent Material ..............................................................................5
Flue Restrictions .........................................................................6
Vent Installation ..........................................................................8
Sidewall Venting..........................................................................8
Vent Termination Location and Clearance..................................8
Vertical Venting ...........................................................................8
Venting Regular Inspection.......................................................12
Gas Piping ................................................................................12
Electrical Wiring ........................................................................12
Wiring Diagram .........................................................................13
Multi Zoning ..............................................................................15
Water Piping .............................................................................15
Operating Instructions...............................................................17
Gas Input Rate Adjustment ......................................................17
Sequence of Operation.............................................................18
Boiler Control ............................................................................19
Status of Indicator Lights (LED's) .............................................19
Safety Check ...........................................................................20
Care and Maintenance .............................................................21
General Troubleshooting Guide ...........................................22-24
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
The venting system of this boiler is under positive pressure.
Leakage from this system can be hazardous and if not
avoided can result in death or serious injury. In addition to
the recommendations within this manual and the User's
Information Manual, the venting system, from the blower to
the outdoor discharge, must be carefully checked annually
by a qualified service agency.
Heating Contractor
Address
Phone Number
Printed in U.S.A. 109
VSPH/NDV
WARNING
™
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE INSTALLATION
INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS-FIRED BOILER LOCATION" on page 4 of this
instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.
WARNING
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Part No. 455050 Publication No. VSPH/NDV-40
®
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Related Manuals for Slant/Fin VICTORY VSPH/NDV-60
Summary of Contents for Slant/Fin VICTORY VSPH/NDV-60
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Page 1: Table Of Contents
National Fuel Gas Code, Safety Check ................20 ANSI Z223.1-latest edition. The installation must also Care and Maintenance .............21 conform to the additional requirements in this Slant/Fin General Troubleshooting Guide ...........22-24 Instruction Book. In addition where required by the authority having juris-... -
Page 2: Dimensions, Rating And Orifice Sizes
ICTORY VSPH/NDV Models RATINGS AND DIMENSIONS (DOTTED PIPING NOTE: Height dimensions increase by BY OTHERS) ⁄ " and depth increases to 28 ⁄ " when INSTALL MANUAL MAIN combustible floor kit is used. SHUTOFF VALVE 5' ABOVE FLOOR WHEN REQUIRED BY LOCAL CODE 3/4"... -
Page 3: Identification Of Parts
ICTORY VSPH/NDV Models LOCATION AND IDENTIFICATION OF PARTS Base Assembly Figure 2. Location and identification of parts... -
Page 4: Installation Requirements
MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Recommended This installation must also conform to the additional require- Surface Construction for Service ments in this Slant/Fin Instruction Book. Front 6" 18" Rear 6" 18" NATURAL GAS-FIRED BOILER LOCATION Left Side 6"... -
Page 5: Venting Application
Heat-Fab Part Numbers for various items of vent system are listed in IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL Slant/Fin Part List, Publication No. VSPH/NDV-10PL BURNING EQUIPMENT, THE AREA OF FREE OPENINGS *AL29-4C is a registered Trademark of Allegheny Ludlum Corp MUST BE APPROPRIATELY INCREASED TO ACCOMMO- DATE THE ADDITIONAL LOAD. -
Page 6: Flue Restrictions
ICTORY VSPH Models When joining the various components of the above listed All Victory VSPH/NDV boilers are equipped with a vent systems, the manufacturers’ instructions should be built-in condensation drain and trap. The trap loop must closely followed to insure proper sealing. Use sealant speci- be filled with water. - Page 7 ICTORY VSPH Models Maximum allowed flue pipe equivalent length (Feet) Heat-Fab Saf-T vent system (Including EZ Seal) 5,000 - 7,500 Ft. 7,500 - 10,000 Ft. 0 - 5,000 Ft. Boiler Model Elevation Elevation Elevation Number VSPH/NDV-60 VSPH/NDV-90 VSPH/NDV-120 VSPH/NDV-150 VSPH/NDV-180 Maximum allowed flue pipe equivalent length (Feet) Z-Flex Z-Vent and Flex-L StaR-34 vent systems 5,000 - 7,500 Ft.
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Page 8: Vent Installation
ICTORY VSPH Models 3. Through the wall vents shall not terminate over public VENTING INSTALLATION Follow the vent material manufacturer’s instructions in con- walkways or over areas where condensate or vapor could junction with these instructions for venting system installa- create a nuisance or hazard or could be detrimental to tion. - Page 9 ICTORY VSPH Models VICTORY VSPH/NDV MODELS, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C S.S.*. venting materials (See page 5). 2 FT.MIN. SLOPE UP 1/4 IN. 6 IN. MIN. PER FOOT MIN. 9 IN.
- Page 10 ICTORY VSPH Models VICTORY VSPH/NDV MODELS, VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). 90˚ TERMINATION ALTERNATE VERTICAL TERMINATION ELBOW WITH SCREEN 45˚...
- Page 11 ICTORY VSPH Models VICTORY VSPH/NDV MODELS UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). ALTERNATE VERTICAL TERMINATION ** 90˚ TERMINATION ELBOW WITH SCREEN 45˚...
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Page 12: Venting Regular Inspection
ICTORY VSPH/NDV Models C. The boiler and its gas connection must be leak tested VENTING SYSTEM REGULAR INSPECTION before placing the boiler in operation. Use liquid soap solu- tion for all gas leak testing. DO NOT use open flame. This A. -
Page 13: Wiring Diagram
ICTORY VSPH/NDV Models 120V/24V BLOWER AQUASTAT PRESSURE TRANSFORMER (INDUCER) ROLL-OUT SWITCH L4080B SWITCH PINK BLUE BLACK BLACK YELLOW BROWN THERMOSTAT BLACK WHITE YELLOW BLACK WHITE GREEN BLACK DISCONNECT BLACK WHITE SWITCH GREEN L1-HOT MV/PV WHITE VR8204A 120V/60Hz GAS VALVE WHITE WIRE LEGEND: L2-NEUTRAL FACTORY WIRED... - Page 14 ICTORY VSPH/NDV Models MULTIZONING OF VSPH/NDV BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 10. MULTIZONING OF VSPH/NDV BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 11. MULTIZONING OF VSPH/NDV BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 12.
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Page 15: Multi Zoning
ICTORY VSPH/NDV Models desired and proper to locate this pump to the alternate location 2. Power Connection shown in Figure 13, especially when applied to larger systems A. Remove electrical junction box cover. using high-head pumps. When the pump is removed there is a 1 ⁄... - Page 16 ICTORY VSPH/NDV Models 5. Cold Water Fill Pressure reducing (fill) valve and shut-off valve should be installed. 6. Relief Valve Discharge Piping Use same size or larger piping than valve outlet. Must ter- minate 6" minimum from floor with a plain (no threads) end.
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Page 17: Operating Instructions
ICTORY VSPH/NDV Models 11. Set thermostat to desired setting. II. Initial Start Safe lighting and other performance criteria were met when 12. If the appliance will not operate, follow the instructions testing various gas manifold and control assemblies used “To Turn Off Gas to Appliance” and call your service on the Victory VSP Series Boilers under the ANSI Z21.13- technician or gas supplier. -
Page 18: Sequence Of Operation
ICTORY VSPH/NDV Models VSPH/NDV BOILER SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? PRESSURE SWITCH CONTACTS PROVED CONTROL LOCKOUT. OPEN WITHIN 45 SECONDS? POWER AND PRESSURE SWITCH LED’S FLASHING. INDUCER (BLOWER) ON 1 HOUR WAIT PERIOD. -
Page 19: Boiler Control
4. The higher heating value of gas varies substantially for INTEGRATED BOILER CONTROL different localities. Consult with Slant/Fin’s Technical Ser- The integrated boiler control monitors the status of the room vice Department for reorificing procedures if any of the... -
Page 20: Safety Check
ICTORY VSPH/NDV Models B. DIAGNOSTIC FLASH CODES Flashing LED’s provide diagnostic information WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before service LED’s FLASHING INDICATION REMEDY POWER LED * 120 V power supply. Polarity is reversed Reverse Hot and NEUTRAL wires in the junction box. -
Page 21: Care And Maintenance
ICTORY VSPH/NDV Models Warning: The flow of combustion and ventilating air to the boiler should not be obstructed. II. Inspection During Heating Season A. Check water pressure regularly and add water slowly to system when needed. If much water is added, venting may be necessary. -
Page 22: General Troubleshooting Guide
ICTORY VSPH/NDV Models TOP JACKET TOP JACKET FLUE CO LL ECTOR FLUE CO LL ECTOR IND UCER IND UCER BRUSH BRUSH Figure 17. Flue passage cleaning illustration General Troubleshooting Guide For Service Personnel WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before servicing. - Page 23 ICTORY VSPH/NDV Models CAUSE REMEDY Defective pressure switch. POWER and PRES SWITCH Check pressure switch. Replace defective pressure switch. LED’s flashing Defective high limit control Set high limit setting above boiler water temperature, LIMIT LED should turn on. If not, turn off power to the boiler, remove wires to high limit and check continuity across high limit contacts.
- Page 24 Only, simple easily - identified controls and parts may be obtained locally. All other controls and parts should be identified by and ordered from Slant/Fin. Relief/Safety valves must be ASME rated for the pressure and gross output of the boiler.
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