Slant/Fin Victory VSPH series User Manual
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Slant/Fin Victory VSPH series User Manual

Direct-vent sealed combustion boilers hot water
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See also: User's Information Manual , User Manual
V
ICTORY
DIRECT-VENT SEALED COMBUSTION BOILERS
HOT WATER MODELS VSPH-60 THROUGH VSPH-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P . PROPANE GASES

TABLE OF CONTENTS

Dimensions, Rating and Orifice Sizes......................................................2
Identification of Parts ................................................................................3
Installation Requirements .........................................................................4
Venting Application...................................................................................5
Boiler Room Air Supply and Ventilation...................................................5
Flue Gas Venting Requirements ..............................................................5
Vent Material ............................................................................................5
Air Intake Material ....................................................................................6
Flue and Air Intake Restrictions ...............................................................6
Non-Direct Vent Installation......................................................................8
Sidewall Venting, Non-Direct Vent ...........................................................8
Vent Termination Location and Clearance ...............................................8
Non-Direct Vent Vertical Venting ..............................................................8
Direct Vent Installation..............................................................................8
Sidewall Venting, Direct Vent ...................................................................8
Vent/Air Intake Termination Installation ....................................................8
Venting and Air Intake Regular Inspection ............................................15
Gas Piping ..............................................................................................15
Electrical Wiring......................................................................................16
Boiler Water Temperature Control....................................................17-18
Wiring Diagram.......................................................................................19
Multi Zoning ............................................................................................20
Water Piping ...........................................................................................20
Operating Instructions ............................................................................22
Gas Input Rate Adjustment ....................................................................23
Boiler Control..........................................................................................23
Sequence of Operation ..........................................................................25
Status of Indicator Lights (LED's) ..........................................................25
Safety Check .........................................................................................24
Care and Maintenance ...........................................................................26
General Troubleshooting Guide .......................................................27-29
Appendix A-E ...................................................................................29-31
WARNING
The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 76 mm (3") diame-
ter pipe. Leakage from this system can be hazardous and if
not avoided can result in death or serious injury. In addition
to the recommendations within this manual and the User's
Information Manual, the venting system, from the blower to
the outdoor discharge, must be carefully checked annually
by a qualified service agency.
Address
Phone Number
VSPH
READ ALL OF THE FOLLOWING
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z2231
latest edition or CSA B 149.1 latest edition
and propane
additional requirements in this Slant/Fin Instruction Book.
In addition, where required by the authority having juris dic -
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1 or
B149.1 latest edition for natural gas and propane
is any conflict in the above requirements, then the more
stringent requirement will apply.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with
all precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Publication No. VSPH-41
This manual must be left
™
with owner and should be
hung on or adjacent to
the boiler for reference.
IMPORTANT
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
SEE "WARNING" ON PAGE 4
FOR LIQUEFIED PETROLEUM (L.P .)
PROPANE GAS-FIRED BOILERS
. The installation must also conform to the
WARNING
Boiler Model Number
Boiler Serial Number
Installation Date
Part No. 455035 Revision B
WARNINGS AND
for natural gas
CSA
. If there
Printed in Canada 0713

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Summary of Contents for Slant/Fin Victory VSPH series

  • Page 1: Table Of Contents

    CSA B 149.1 latest edition Electrical Wiring..................16 and propane . The installation must also conform to the Boiler Water Temperature Control............17–18 additional requirements in this Slant/Fin Instruction Book. Wiring Diagram..................19 Multi Zoning ....................20 Water Piping ...................20 Operating Instructions ................22 Gas Input Rate Adjustment ..............23...

  • Page 2: Dimensions, Rating And Orifice Sizes

    VICTORY VSPH Models RATINGS AND DIMENSIONS 3/4” TO AIR ELIMINATING SYSTEM 3” DIA VENT CONNECTOR 1-1/2” FTP SUPPLY 3/4” DRAIN 1-1/2” RETURN TAPPING 1-1/4” CIR FLANGE NOTE: Height dimensions increase by 38 mm (1 ") and depth increases to 724 mm (28 ") when combustible floor base is used.

  • Page 3: Identification Of Parts

    VICTORY VSPH Models LOCATION AND IDENTIFICATION OF PARTS Figure 2. Location and identification of parts Figure 2a. Hydrolevel Model 3000 Boiler Water Temperature Control...

  • Page 4: Installation Requirements

    Construction for Service This installation must also conform to the additional require- Front 152 mm (6") 457 mm (18") ments in this Slant/Fin Instruction Book. Rear 152 mm (6") 457 mm (18") Left Side 152 mm (6") 457 mm (18")

  • Page 5: Venting Application

    FLUE GAS VENTING REQUIREMENTS may be required and should be provided. If the boiler is not The Victory VSPH series boiler is a high efficiency, mechani- near an outside wall, air may be ducted to it from outside cally induced draft boiler and, therefore, requires different wall openings.

  • Page 6: Air Intake Material

    VICTORY VSPH Models When joining the various components of the above listed EXAMPLE: Boiler model VSPH-180 is to be installed at sea vent systems, the manufacturers’ instructions should be level. The combustion air is provided by air intake piping closely followed to insure proper sealing. All vent connec- directly to the boiler (direct-vent installation).
  • Page 7 VICTORY VSPH Models Maximum allowed flue and air intake equivalent length for Heat-Fab Saf-T vent system (including EZ Seal) 0 - 1524 m 1524 - 2286 m 2286 - 3048 m (0 - 5,000 Ft.) (5,000 - 7,500 Ft.) (7,5000 - 10,000 Ft.) Boiler Model Elevation Elevation...

  • Page 8: Non-Direct Vent Installation

    A. SIDEWALL DIRECT VENTING chlorine-based swimming pool chemicals. Figures 9 and 10 show typical sidewall direct venting. Slant/Fin vent/air intake termination MUST be used for this A. SIDEWALL VENTING - NON-DIRECT VENT method of installation. Figures 5 and 6 show typical horizontal sidewall venting. For...
  • Page 9 VICTORY VSPH Models VICTORY VSPH MODELS NON - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29 4C S.S.*. venting materials (See page 5). A WALL THIMBLE MUST BE USED 3”...
  • Page 10 VICTORY VSPH Models VICTORY VSPH MODELS- NON- DIRECT VENT, VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29 4C* S.S. venting materials (See page 5). 3" DIA S.S. VENTING MATERIAL 3"...
  • Page 11 VICTORY VSPH Models VICTORY VSPH MODELS- NON - DIRECT VENT, UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). 3" DIA. S.S. VENTING MATERIAL 3"...
  • Page 12 DRAIN & TRAP HEAT-FAB SLIP JOINT 76-305 mm (3-12") CONNECTOR FLUE PIPE 90° ELBOW THICK WALL 3" DIA. S.S. (SEE DIA. PAGE 5) SLANT/FIN VENT/AIR INTAKE TERMINATION UNIT PRESSURE/ TEMPERATURE GAUGE STRAIGHT SCREENED VENT TERMINATION 305 mm (12") MIN FILL TRAP...

  • Page 13: Direct Vent, Venting And Air Intake Through A Roof

    VICTORY VSPH Models (Continued from page 8) B. DIRECT VENT - VENTING AND AIR INTAKE THROUGH A ROOF From inside, install inside termination plate using 4 screws. Make sure the 4" collar on the plate, penetrated Figure 12 shows typical vertical venting. The vent pipe must into the galvanized pipe.
  • Page 14 VICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF All joints in vent system must be liquid and pressure tight. Use U/L listed and/or CSA listed single wall 3" dia. AL29 4C S.S. venting materials (See page 5). 3"...

  • Page 15: Venting And Air Intake Regular Inspection

    VICTORY VSPH Models VENTING AND AIR INTAKE SYSTEM REGULAR This boiler and its individual shutoff valve must be discon- INSPECTION nected from the gas supply piping system during any pressure testing of that system at test pressures in A. Inspect the system regularly for condensation, corrosion excess of 3.5 kPa (1/2 PSIG).
  • Page 16 VICTORY VSPH Models Figure 13a. Schematic wiring diagram. Figure 13c. Ladder wiring diagram Figure 13b. Boiler control...

  • Page 17: Boiler Water Temperature Control

    VICTORY VSPH Models I. BOILER WATER TEMPERATURE AND ECONOMY LEVEL SETTINGS SETTING THE CONTROL SETTING THE HIGH LIMIT The high limit is factory set at 88°C (190°F). To adjust, turn the HI TEMP Dial (A) until the desired setting is displayed. (Setting range: 38°C–104°C [100°–220°F]) SETTING THE ECONOMY FEATURE The Economy Feature is factory set for a 1 zone heating system.
  • Page 18 VICTORY VSPH Models (TEMP) HIGH TEMP Illuminates (ECONOMY) TARGET When the when the boiler water temperature reach- Economy feature is active, the Fuel es the high limit setting. It will remain lit Smart HydroStat continually sets tar- until the water temperature falls 10°. The get temperatures below the high limit Fuel Smart HydroStat prevents burnerop- setting to maximize fuel efficiency.

  • Page 19: Wiring Diagram

    VICTORY VSPH Models MULTIZONING OF VSPH BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 14. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 15. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 16.

  • Page 20: Multi Zoning

    VICTORY VSPH Models 2. Power Connection nate location shown in Figure 17, especially when applied to larger systems using high-head pumps. A. Remove electrical junction box cover. When the pump is removed there is a 1 " FPT tapping that B.
  • Page 21 VICTORY VSPH Models 5. Cold Water Fill Pressure reducing (fill) valve and shut-off valve should be installed. 6. Relief Valve Discharge Piping Use same size or larger piping than valve outlet. Must ter- minate 152 mm (6") minimum from floor with a plain (no threads) end.

  • Page 22: Operating Instructions

    2. Turn off all electric power to the appliance if service is to on the Victory VSPH Series Boilers under the ANSI Z21.13- be performed. latest edition or CSA B 149.1 latest edition for natural gas 3.

  • Page 23: Gas Input Rate Adjustment

    4. The higher heating value* of gas varies substantially for dif- inducer motor, gas valve and spark for pilot ignition. The boil- ferent localities. Consult with Slant/Fin’s Technical Service er control also determines the sequence of operation and timing for pre and post purge periods, trail for ignition and Dept.

  • Page 24: Safety Check

    VICTORY VSPH Models B. DIAGNOSTIC FLASH CODES Flashing LED’s provide diagnostic information WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before service INDICATION REMEDY LED’s FLASHING POWER LED * 120 V power supply. Polarity is reversed Reverse Hot and NEUTRAL wires in the junction box.

  • Page 25: Sequence Of Operation

    VICTORY VSPH Models VSPH BOILER SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? PRESSURE SWITCH CONTACTS PROVED CONTROL LOCKOUT. OPEN WITHIN 45 SECONDS? POWER AND PRESSURE SWITCH LED’S FLASHING. INDUCER (BLOWER) ON 1 HOUR WAIT PERIOD.

  • Page 26: Care And Maintenance

    VICTORY VSPH Models Warning: The flow of combustion and ventilating air to the boiler should not be obstructed. II. Inspection During Heating Season A. Check water pressure regularly and add water slowly to system when needed. If much water is added, purging may be necessary.

  • Page 27: General Troubleshooting Guide

    VICTORY VSPH Models Figure 22. Flue passage cleaning illustration WARNING: The ceramic combustion chamber in the burner box contains crystaline silica. Wear proper dust mask and gloves when servicing combustion chamber of burners. Crystaline silica has been identified as a carcinogenic or possibly carcino- genic to humans.
  • Page 28 VICTORY VSPH Models CAUSE REMEDY Defective pressure switch. POWER and PRES SWITCH Check pressure switch (DO NOT ADJUST). Replace LED’s flashing defective pressure switch. Set high limit setting above boiler water temperature, LIMIT Defective high limit control LED should turn on. If not, turn off power to the boiler, remove wires to high limit and check continuity across high limit contacts.

  • Page 29: Heating Contractor

    All other controls and parts should be identified by When parts are needed, refer to boiler model and serial number and ordered from Slant/Fin. Relief/Safety valves must shown on the boiler name/rating plate. When ever possible refer be ASME rated for the pressure and gross output of to the original order by number and date.
  • Page 30 VICTORY VSPH Models APPENDIX B: Thermostatic Bypass Valve Thermostatic bypass valves type TV are designed to allow established. If flow is already to the system, no adjustment boilers to reach their optimum operating temperature is required. quickly and to prevent cool/cold return temperatures from Return Mounting: On the return "TV"...
  • Page 31 Use of Non-oxygen Diffusion Barrier Underfloor Tubing The boiler warranty does not cover leaks resulting from with a heat exchanger, Slant/Fin recommends the use of corrosion caused by the use of underfloor plastic tubing underfloor plastic tubing with an oxygen diffusion barrier.
  • Page 32 SLANT/FIN LTD/LTEE, 6450 Northam Drive, Mississauga, Ontario L4V 1H9 • Phone: (905) 677-8400 / FAX: (905) 677-1829 / Order Desk Fax: (905) 677-9015 www.slantfin.ca / E-mail: orderdesk@slantfin.ca / info@slantfin.ca...

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