ABB MINI-MAG 10D1475 Instruction Manual
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ABB MINI-MAG 10D1475 Instruction Manual

Magnetic flowmeter
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INSTRUCTION MANUAL
MAGNETIC FLOWMETERS
10D1475 Design Levels H & J
Sizes 1/10 through 4 Inches
MINI-MAG
MAGNETIC FLOWMETER
PN24940
ABB Automation

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  • Page 1 INSTRUCTION MANUAL MAGNETIC FLOWMETERS 10D1475 Design Levels H & J Sizes 1/10 through 4 Inches  MINI-MAG MAGNETIC FLOWMETER PN24940 ABB Automation...
  • Page 2 NOTES highlight procedures and contain information which assist the operator in understanding the information contained in this manual. All software, including design, appearance, algorithms and source codes, is owned and copyrighted by ABB Automation and is owned and copyrighted by ABB Automation or its suppliers.

  • Page 3: Table Of Contents

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Table of Contents SAFETY SUMMARY ........... . . I READ FIRST .
  • Page 4 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 4.0 CIRCUIT DESCRIPTION ..........4-1 4.1 Model 10D1475J .
  • Page 5 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN List of Figures FIGURE 1-1. INTEGRAL FLOWMETER ..........1-1 FIGURE 1-2.

  • Page 6: Safety Summary

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN SAFETY SUMMARY GENERAL POSSIBLE PROCESS UPSETS. Maintenance must be performed WARNINGS only by qualified personnel and only after securing equipment con- trolled by this product. Adjusting or removing this product while it is in the system may upset the process being controlled. Some process upsets may cause injury or damage.
  • Page 7 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN SPECIFIC Do not use graphite gaskets. Under certain conditions they may CAUTIONS cause an electrically conductive layer to form on the inside wall of the meter, causing meter operation to degrade. (pg. 2-8) Some of the IC devices used in the signal converter are static sensitive and may be damaged by improper handling.
  • Page 8 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN GÉNÉRAUX PROBLÈMES POTENTIELS. La maintenance doit être réalisée AVERTISSEMENTS par du personnel qualifié et seulement après avoir sécurisé les équipements contrôlés par ce produit. L’ajustement ou le démontage de ce produit lorsqu’il est lié au système peut entraîner des dysfonctionnements dans le procédé...
  • Page 9 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN SPÉCIFIQUES N’utilisez pas les garnitures de graphite. Dans certaines con- ATTENTIONS ditions elles peuvent causer une couche électriquement con- ductrice à la forme sur le mur intérieur du mètre, faisant dégrader l’exécution de mètre. (pg. 2-8) Certains Circuits Intégrés utilisés dans le convertisseur sont sensibles à...

  • Page 10: Read First

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN READ FIRST WARNING INSTRUCTION MANUALS Do not install, maintain, or operate this equipment without reading, understanding and following the proper Bailey-Fischer & Porter instructions and manuals, otherwise injury or damage may result. RETURN OF EQUIPMENT All Flowmeters and/or Signal Converters being returned to Bailey-Fischer &...

  • Page 11: Introduction

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 1.0 INTRODUCTION 1.1 General  The Bailey-Fischer & Porter Series 10D1475 MINI-MAG Magnetic Flowmeter is an electromagnetic liquid flow rate detector. The meter uses the characteristics of a conductive liquid to generate an induced voltage, directly proportional to flow rate, as the liquid passes internal electrodes. The resultant voltage is applied to a solid state electronics package that conditions it to an output signal compatible with conventional receiving equipment.

  • Page 12: Functional Description

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN The Flowmeter without the electronics package is used with a remote Signal Converter. A remote mounted Signal Converter is recommended if: • The integral model vibration specification is exceeded and/or • The process liquid temperature exceeds the value given for that ambient temperature listed in the integral model’s specifications.

  • Page 13: Basic Operating Principle

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 1.2.1 Basic Operating Principle 1.2.1.1 Signal Voltage Generation The operating principle of the Bailey-Fischer & Porter Model 10D1475 Magnetic Flowmeter is based upon Faraday’s Law of Induction which states that the voltage induced across any conductor as it moves at right angles through a magnetic field will be proportional to the velocity of that conductor.

  • Page 14: Volumetric Flow Rate Measurement

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 1.2.1.3 Volumetric Flow Rate Measurement The Bailey-Fischer & Porter Magnetic Flowmeter is a volumetric flow rate measuring instrument. This can be shown by substituting the physical equivalent of liquid velocity into equation #1 as follows: (Equation #2) Q = 4 Q πD...

  • Page 15: Liquid Temperature

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN TABLE 1-1. ELECTRODE DIAMETERS Meter Size Electrode Diameter inch inch ⁄ 0.048 0.122 ⁄ 0.048 0.122 ⁄ 0.048 0.122 ⁄ 0.048 0.122 ⁄ ⁄ 15 - 40 0.250 0.635 2 - 4 50 - 100 0.312 0.792 Low conductivity fluids require special consideration when applying magnetic flowmeters.
  • Page 16 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Order Number 10D1475 _ N __ _ _ 2 _ _ _ _ _ _ _ _ _ _ _ _ Design Level Models w/ M2 Electronic Models w/ 50XM1000 Electronics Liner Material Tefzel (ETFE) Meter Size - inches (mm) 1/10 5/32...
  • Page 17 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Order Number 10D1475 _ N __ _ _ 2 _ _ _ _ _ _ _ _ _ _ _ Enclosure Classification IEC 529, IP65, NEMA 4X Continuous Submergence: IEC 529, IP68, NEMA 4X, 33 ft H (10 m H O) Continuous Duty.

  • Page 18: Specifications

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 1.4 Specifications Power Requirements See Section 1.3 Model Number Breakdown Power Consumption Refer to Signal Converter Instruction Bulletin Flowmeter Characteristics Meter Size/Flow Capacity NOTE Any maximum (range) between 0.02 x Meter Capacity & 1.0 x Me- ter Capacity is available with HART or standard software.
  • Page 19 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Environmental Limits Enclosure Classification with NEMA 4X, IEC 529 IP65 or without Signal Converter Accidental Submergence IEC 529 IP67, 30 feet H O/48 h (9 m H O /48 h) Continuous Submergence IEC 529 IP68, 30 feet H O (9 m H Ambient Temperature Limits MODEL...

  • Page 20: Table 1-3. Meter Weights

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Vacuum full vacuum at 212 F (100 C) for 1/10 - 3 in. (3 - 80 mm) sizes full vacuum at 176 F (80 C) for 4 in. (100 mm) size Meter Capacity specified on Flowmeter data tag (equal to max flow capacity in engineering units).
  • Page 21 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Materials of Construction Meter Liner TEFZEL (ETFE) Electrode Assemblies Hastelloy-C, Tantalum, Zirconium or Platinum materials as specified (ref: Application Guide PMI IV.C.10) Meter Housing carbon steel, all welded construction, epoxy finish Electronics Housing die cast aluminum, epoxy finish, 316 sst attach- ment screws, 1/2 in.

  • Page 22: Installation

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 2.0 INSTALLATION 2.1 Inspection All Bailey-Fischer & Porter Model 10D1475 Magnetic Flowmeters are shipped in heavy duty contain- ers. An itemized list of all items included in the shipment is attached to the shipping container. Depending upon the particular model specified, the shipment will generally consist of: •...

  • Page 23: Mounting

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN Outline dimensions of the magnetic flowmeters are given in Figures 2-1 through 2-3. When applica- ble, provide access for occasional servicing of the integrally mounted Signal Converters. At least five inches of overhead clearance is required for cover removal as shown in Figure 2-1. Observe the various clearances given on the drawings.

  • Page 24: Figure 2-1. Outline Dimensions Of Flowmeter With Integral Signal Converter

    FIGURE 2-1. OUTLINE DIMENSIONS OF FLOWMETER WITH INTEGRAL SIGNAL CONVERTER...

  • Page 25: Figure 2-2. Outline Dimensions Of Remote Flowmeter With 2-Piece Box

    FIGURE 2-2. OUTLINE DIMENSIONS OF REMOTE FLOWMETER WITH 2-PIECE BOX...

  • Page 26: Figure 2-3. Outline Dimensions Of Remote Flowmeter With Explosion-Proof Box

    FIGURE 2-3. OUTLINE DIMENSIONS OF REMOTE FLOWMETER WITH EXPLOSION-PROOF BOX...

  • Page 27: Pipe Connections

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN FIGURE 2-4. RECOMMENDED PIPING ARRANGEMENT 2.3.3 Pipe Connections The Model 10D1475 Magnetic Flowmeter has a wafer type body designed for mounting between adjacent pipe flanges. Most commonly used ANSI, BS and DIN type flanges can be accommodated. Mounting hardware (studs, nuts, gaskets and the flange adaptor device(s) for the particular flange type and rating specified) is supplied for use with common ANSI flanges.

  • Page 28: Gaskets

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN For 4-bolt and 8-bolt flanges, tighten the flange bolts in a "star" pattern as shown in Figure 2-5 to avoid localized stresses on the gaskets. The bolts and nuts should be tightened approximately 50% during the first pass, approximately 80% during the second pass and to full tightness during the third pass.

  • Page 29: Basic Mounting Procedure

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 2.3.5 Basic Mounting Procedure Refer to Figure 2-6 to supplement the following procedure. 1. Insert both of the two lower mounting studs through the clearance holes in the pipe flange, so that approximately half the stud length extends past the flange face. (Start with either the upstream or downstream flange, as convenient.) 3.

  • Page 30: Grounding Procedure

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 2.4 Grounding Procedure 2.4.1 General Satisfactory operation of the Magnetic Flowmeter system requires that careful attention be paid to proper grounding techniques. Meter grounding requirements are a combination of standard ground- ing methods and grounding of the meter body to the process liquid. The grounding of the process liquid places an electrical short circuit through the meter body, thereby routing any stray current around the process liquid rather than through it.

  • Page 31: Figure 2-7. Grounding Procedure, Conductive Pipe

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN FIGURE 2-7. GROUNDING PROCEDURE, CONDUCTIVE PIPE 2-10 INSTALLATION...

  • Page 32: Non-Conductive Or Insulated Pipeline

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 2.4.3 Non-Conductive or Insulated Pipeline For the Bailey-Fischer & Porter Magnetic Flowmeter mounted in a non-conductive or liquid insulated pipeline (such as totally plastic pipe, ceramic lined iron pipe, or cast pipe with internal bitumastic coating), perform the grounding procedure outlined below.

  • Page 33: Figure 2-9. Grounding Procedure, Non-Conductive Or Insulated Pipe

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN FIGURE 2-9. GROUNDING PROCEDURE, NON-CONDUCTIVE OR INSULATED PIPE 2-12 INSTALLATION...

  • Page 34: Electrical Interconnections

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 2.5 Electrical Interconnections The Series 10D1475 Magnetic Flowmeter may be furnished with either an integrally or remotely mounted Signal Converter. Interconnection wiring is arranged differently for the two systems. Refer to interconnection diagrams provided in the Instruction Bulletin supplied with the appropriate Signal Converter for wiring details.

  • Page 35: Start-Up

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 3.0 START-UP The Bailey-Fischer & Porter Series 10D1475 MINI-MAG Magnetic Flowmeter (which includes the integral or remote Signal Converter) is precision calibrated at the factory for the values stated on the instrument tag. If specific values were not specified, the meter is calibrated at some nominal maximum flow rate and for a 4-20 mA current output span.

  • Page 36: Turn Power On

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 3.2 Turn Power On WARNING ELECTRICAL SHOCK HAZARD. Equipment powered by an AC line voltage presents a potential electric shock hazard. Servicing of the Magnetic Flowmeter or Signal Converter should only be attempted by a qualified electronics technician.

  • Page 37: Figure 3-3. Integrally Mounted Enclosure Without Converter Module

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 3.7 Electronics Refer to Figures 3-3 through 3-5 for illustrations of integral and remote-mounted electronics mounted on the Primary EEPROM MODULE BASE BOARD POWER CONNECTOR TO CONVERTER MODULE GROUND TERMINAL INTERCONNECTION AND CUSTOMER CONNECTIONS FIGURE 3-3.
  • Page 38 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN GROUND TERMINAL FIGURE 3-4. PRIMARY PCB ASSEMBLY IN 2-PIECE HOUSING NOTE Configuration shown is for Model 10D1475H. Model 10D1475J configuration is similar but not identical. START-UP...
  • Page 39 10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN CABLE CONNECTIONS NOTE The figure shows electronics without encapsulation material. Normally the housing is filled with a silicone rubber encapsulant. FIGURE 3-5. EXPLOSION-PROOF OR CONTINUOUS SUBMERGENCE PRIMARY FOR REMOTE MOUNTED SIGNAL CONVERTER NOTE Configuration shown is for Model 10D1475J. Model 10D1475H configuration is similar but not identical.

  • Page 40: Circuit Description

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 4.0 CIRCUIT DESCRIPTION 4.1 Model 10D1475J 4.1.1 Primary Signals The Model 10D1475J flowmeter uses remote 50XM1000 Converter electronics.The Magnetic Flow- meter body houses two signal electrodes and two flux producing magnet coils. All Flowmeter intraconnection wiring is terminated at the CMC/ZERO PC board located in the base of the meter housing.

  • Page 41: Model 10D1475H

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 4.2 Model 10D1475H 4.2.1 Primary Signals Model 10D1475H flowmeter uses Model M2 Converter electronics and may be either integral or remote configuration. Primaries contain two flux producing coils wired in series and a pair of diametrically opposed electrodes mounted at 90 degrees to the coil flux plane.

  • Page 42: Figure 4-1. Location Of Option Jumpers (686B776

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN FIGURE 4-1. LOCATION OF OPTION JUMPERS (686B776___ BOARD ASSEMBLY)) 4.2.1.2 Systems With Remotely Mounted M2 Converters Systems fitted with remotely mounted M2 converters utilize the 686B804 Primary connection board stacked underneath a 686B790 customer connection board. The 686B804 contains connection pads to bring electode and coil leads up to the customer area.

  • Page 43: Maintenance

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 5.0 MAINTENANCE 5.1 General Except for an occasional performance verification check, there is no required routine maintenance for the Model 10D1475 meters. The Flowmeter body is of all welded construction. In the event a malfunction occurs in the primary, the meter body must be replaced.

  • Page 44: System Troubleshooting

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN NOTE Operation and maintenance procedures for the 10D1475H & 10D1475J Signal Converters are provided in the Instruction Bulletin supplied with the Signal Converter. When communicating with Bailey-Fischer & Porter in regard to replacement of a complete meter (with integrally mounted Converter), the meter body, or the Signal Converter, it is important to refer to the complete instrument serial number to assure that the correct replacement will be supplied.

  • Page 45: Static Test

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 5.3 Static Test If improper operation of the Magnetic Flowmeter is suspected, the following resistance measure- ments can be made to establish whether an electrical malfunction has occurred. A standard multime- ter is suitable for making the resistance checks. These measurements can be made at the Connection board located in the base of the electronic housing.

  • Page 46: Electrode Check

    10D1475 MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 5.3.2 Electrode Check The electrode check is essentially a resistance measurement that can be made to establish that a short (or high resistance leakage path) does not exist between one, or both, electrodes and the meter body.

  • Page 47: Parts

    10D1475W MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 6.0 Parts List 6.1 Grounding Rings TABLE 6-1. ANSI CLASS 150 GROUNDING RINGS Meter Size F&P Part Part Number Suffix (Material) inch 316 sst Hast. "C" Hast. "B" Alloy 20 Number* ⁄ ⁄ 3 - 15 800D508 800D508 ⁄...

  • Page 48: Adapter Sleeves

    10D1475W MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN TABLE 6-3. GASKETS FOR METER BODY (2 required) KLINGER SIL C-4401--------Part Number 333J089___* TEFLON-------------------------Part Number 333J092___* Meter Size 3 - 10 mm 15 mm 25 mm 40 mm 50 mm 80 mm 100 mm Flange ⁄...

  • Page 49: Studs & Nuts

    10D1475W MINI-MAG MAGNETIC FLOWMETER INSTRUCTION BULLETIN 6.4 Studs & Nuts TABLE 6-5. STUDS & NUTS (1 Required) STEEL-----------------------------------Part Number 614B650___ * Meter Size 3 - 10 mm 15 mm 25 mm 40 mm 50 mm 80 mm 100 mm Flange ⁄...
  • Page 50 DOCUMENTATION QUESTIONNAIRE Your answers to the questions below and other comments assist us in publishing better documentation. If an answer requires explanation please use the space provided. All comments and suggestions become the property of Elsag Bailey Process Automation. 10D1475H & J INSTRUCTION BULLETIN PN24940 Title of Document? _________________________________________________________ Does this document meet your needs?__________________________________________...
  • Page 51 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ FOLD 1 NO POSTAGE NECESSARY...
  • Page 52 The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © 2000 ABB Automation Inc. Printed in USA ABB Automation Inc. ABB Instrumentation Ltd ABB Instrumentation S.p.A ABB Automation Products GmbH 125 East County Line Road Howard Road, St.

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