LEGRAND PREMIUS User And Installation Manual

LEGRAND PREMIUS User And Installation Manual

1-10 kva

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PREMIUS
1-10 kVA
User and Installation Manual

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Summary of Contents for LEGRAND PREMIUS

  • Page 1 PREMIUS 1-10 kVA User and Installation Manual...
  • Page 2: Table Of Contents

    PREMIUS Table of Contents 1-10 kVA 1 Safety Instructions and Battery Care Safety Instructions Battery Care 2 Product Introduction General Characteristics Symbols on the LCD Display Panel Panel Explanation Communication Port 3 Installation and Operation Unpacking Selecting Installation Position Terminal Block Explanation...
  • Page 3: Safety Instructions And Battery Care

    1. Safety Instructions and Battery Care 1.1. Safety Instructions 1.1.1. The EMI filter in the UPS generates small leakage in current. It is necessary to double check that the ground wire of the UPS is properly grounded before connecting the UPS to the AC mains. 1.1.2.
  • Page 4 PREMIUS 1-10 kVA 1.1.24. SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all safety, installation and operating instructions before operating the system. 1.1.25. The UPS is intended for installation in a controlled environment.
  • Page 5: Battery Care

    1.2. Battery Care If the UPS is unused for an extended period of time it must be stored in a moderate climate. The batteries should be charged for twelve hours every three months by plugging the UPS power cord into a wall receptacle and turning on the input breaker on the front panel.
  • Page 6: Product Introduction

    PREMIUS 1-10 kVA 2. Product Introduction 2.1. General Characteristics 2.1.1. True online architecture continuously supplies your critical device with stable, regulated, transient-free, pure-sine-wave AC power. 2.1.2. High efficiency PWM sine-wave topology yields excellent overall performance. The high crest factor of the inverter handles all high-inrush current loads without a need to upgrade the power rating.
  • Page 7 2.1.18. Single Input System Block for 5-10 kVA Transformer Pack OVCD Load Filter Filter Switch Relay Galvanic NPC type Transformer External Option Charger 2.1.19. Dual Input System Block (only for 5-10 kVA FM) Filte Transformer Box Load OVCD Relay Filter Switch Filter Galvanic...
  • Page 8 PREMIUS 1-10 kVA 2.1.20 Single Input System Block for 1-3 kVA DC/AC AC/DC PFC SAFETY INVERTER CONVERTER RELAY BYPASS AC OUTPUT EMI FILTER EMI FILTER AC INPUT RELAY BATTERY DC/DC CHARGER PUSH PULL BATTERY The above figure illustrates the True On-Line Double Conversion architecture of the UPS system.
  • Page 9: Symbols On The Lcd Display Panel

    Symbols on the LCD Display Panel Item Symbol Description INPUT Utility or Bypass Source Battery Low Battery Abnormal Fault UPS Overloading Overload UPS Working in Specified Mode* Service Bypass Input Abnormal, UPS fails to transfer to Bypass, Bypass Abnormal at ECO Bypass mode Utility Input Abnormal...
  • Page 10 PREMIUS 1-10 kVA UPS under ECO Mode UPS Fault or Abnormal Warning LED Emergency Power Off Er05 Battery Weak or Dead Er06 Output Short Circuit Er10 Inverter Over-current Er11 The UPS is overheated Er12 UPS Output Overloading Er14 Fan Error...
  • Page 11: Panel Explanation

    LED Indicator Symbol Description 1-3kVA Solid indicates normal utility voltage. Blinking indicates insufficient utility Normal Mode LED voltage for the full load. Off indicates abnormal utility voltage. In Battery and Load Function mode indicates battery capacity is 50%. Indicates load supplied by Bypass. Bypass Mode LED In Battery and Load Function mode indicates battery capacity is 75%.
  • Page 12 PREMIUS 1-10 kVA Front Panel for 1-3 kVA Enter Function 11 12 Item Sign Description LCD Display Green LED steadily lights up to indicate that the Utility input voltage is within the window (160 VAC~288 VAC); the LED flashes flickeringly to...
  • Page 13 2.3.2 Rear Panel 1 kVA FMI 1 kVA 2 kVA FM 2 kVA FMI 3 kVA FM 3 kVA FMI...
  • Page 14 PREMIUS 1-10 kVA 5 kVA / 6kVA FM 7.5 kVA / 10kVA FM 5 kVA / 6kVA FMI 7.5 kVA / 10kVA FMI...
  • Page 15: Communication Port

    2.4.1.1. You may use optional interfaces cards for RSE-F (RS-485), DCE (Dry Contact) and SNMP. 2.4.1.2. The software bundled (downloaded from Legrand website) with the UPS is compatible with many operating systems such as Windows 2000, XP, Server 2003, VISTA, Server 2008, Win7 and Win8 and Linux.
  • Page 16: Installation And Operation

    PREMIUS 3 Installation and Operation 1-10 kVA Inspect the UPS carefully for shipping damage before installation. Retain the packing material for future use. Unpacking 3.1.1 Standard package contents: User manual  USB cable  Connecting cable for battery  IEC output cables (for 1-3 kVA UPS only) ...
  • Page 17: Terminal Block Explanation

    Terminal Block Explanation for 5-10 kVA Turn off the UPS utility input and external battery cabinet breaker. Remove the external battery connector covers from the UPS and the external battery cabinet and connect one end of the external battery cable to the UPS and one end to the battery cabinet. Secure the external battery cable connector to UPS enclosure via Secure kit by screw.
  • Page 18 PREMIUS 1-10 kVA 3.5.1.4. Connect the utility separately to the terminal blocks of the UPS’ Utility and Bypass inputs. Switch on the power breaker of the distribution panel and the breakers of the UPS’ Utility and Bypass inputs. Green LEDs show that the Utility and Bypass inputs are normal.
  • Page 19 INPUT LOAD Testing “test” INPUT LOAD Testing “OK” in self-test INPUT LOAD Testing “Fail” in self-test INPUT LOAD Utility 220 VAC’ in Utility Input 3.5.1.8. If the self-test fails the LCD display will change from figure D to figure E2. Then an error code or error status will appear on the screen.
  • Page 20 PREMIUS 1-10 kVA Utility INPUT LOAD “Off”, which means the UPS pre-start was successful Utility INPUT LOAD Utility Utility input is ‘0’ and Utility Abnormal Utility INPUT LOAD Utility 3.5.3 Check Measured Values and Figures detected by the UPS 3.5.3.1. If you would like to check the measured values and figures detected by the UPS use the scroll up scroll down keys.
  • Page 21 INPUT LOAD Utility Frequency of Utility Input Bypass INPUT LOAD Frequency of Bypass Input INPUT LOAD Inverter UPS output voltage INPUT LOAD Inverter UPS output frequency INPUT LOAD UPS output load level (%) INPUT LOAD Battery UPS battery voltage...
  • Page 22 PREMIUS 1-10 kVA INPUT LOAD Battery UPS battery numbers INPUT LOAD UPS inner temperature 3.5.4 UPS Default Data and Special Function Execution 3.5.4.1. After the UPS completely starts up, press the key to change the LCD display to figure Q1.
  • Page 23 Testing Self-test is not ‘on’ Bypass Voltage Window Self-test is ‘on’ Testing Bypass Voltage is adjusted to wide range Bypass Voltage Window Bypass Voltage is adjusted to narrow range Bypass Frequency Window Frequency Window is ±3 Hz Inverter Voltage Inverter output voltage...
  • Page 24 PREMIUS 1-10 kVA Mode Frequency The UPS is operating in ‘normal mode’ Mode The UPS is operating in ‘Eco mode’ Mode Frequency The UPS is operating in ‘CVCF 50 Hz mode Mode The UPS is operating in ‘CVCF 60 Hz mode...
  • Page 25 Parallel Mode The parallel function is disabled 3.5.4.3 Press the scroll up key to execute special functions. The functions include buzzer ON (as in figure Q1), buzzer OFF (as in figure Q2, Alarm silence for UPS Warning), and self-test OFF (as in figure R1) or self-test ON (as in figure R2).
  • Page 26 PREMIUS 1-10 kVA The UPS is locked 3.5.5.13. Turn off the utility input breaker. 3.5.5.14. Your setting changes are now complete. 3.5.6 Troubleshooting when the UPS malfunctions due to unknown reasons: 3.5.6.1. If there is a serious abnormal condition the UPS will lock itself in the “OFF” position as shown in figure AB, and an “abnormal”...
  • Page 27 3.5.8.1.4. When you are done with UPS maintenance put the UPS back into normal working mode as explained in section 3.5.1.4. Then return the CAM switch to “INV” mode, replace the cover, and repeat sections 3.4.1.5 to 3.4.1.8. The UPS will switch back to Inverter mode. 3.5.8.1.5.
  • Page 28 PREMIUS 1-10 kVA When you see figure-B, it means that the startup procedure is finished. Please ensure UPS recharges in line mode for at least 4 hours to get it fully recharged before the first backup test if it’s a new installed unit.
  • Page 29 1. UPS measurements can be checked after UPS has started by pressing select key. The display sequences are as below: figure-F (AC input voltage) figure-G (AC input frequency) figure-H (UPS output voltage) figure-I (UPS output frequency) figure-J (UPS loading percentage) figure-K (UPS output current) figure-L (Battery voltage) figure-M (UPS inner temperature) and back to figure-F.
  • Page 30 PREMIUS 1-10 kVA UPS will lock itself, if there is a critical abnormality or failure condition UPS may lock itself up while there was critical abnormal or failure condition happened. Page -31 User may see LCD display as below figure-N.
  • Page 31 The procedures to release UPS from locked up status are as below: a) Check and record the error code (b) Check user’s manual to understand possible cause, solve the problem or call service provider (c) Press OFF key and hold for 5 seconds until two beeps are heard (d) Unplug AC input power cord or turn off power source switch (e) After UPS is completely shut off, the UPS is unlocked UPS Default Data and Special Function Execution...
  • Page 32 PREMIUS 1-10 kVA Self-test is ‘On’ Bypass Voltage is adjusted to wide range Bypass Voltage is adjusted to narrow range. Frequency Window is +/-3 Hz. inverter output voltage...
  • Page 33 The UPS is operating in ‘normal mode’ The UPS is operating in ‘ECO mode’ The UPS is operating in ‘CVCF 50 Hz mode’ The UPS is operating in ‘CVCF 60 Hz mode Output Voltage Adjustment (-6.0V ~ +6.0V) Press the scroll up key to execute special functions.
  • Page 34 PREMIUS 1-10 kVA Make sure the UPS is not “On”. Press the On and scroll down keys simultaneously for approximately three seconds. The buzzer will sound twice, and the LCD will display figure Q1, indicating that the UPS is in setting mode.
  • Page 35 Self-Test (Line mode only) This function is for checking battery capacity of battery pack in AC mode. It will perform backup mode test for 10 seconds after receiving self-test command by front panel. You can press Function key , next page and then previous page key to perform the 10 seconds self-test.
  • Page 36: Troubleshooting Guide

    PREMIUS 4 Troubleshooting Guide 1-10 kVA 4.1. Troubleshooting If the UPS malfunctions during operation, check the following: a. Are the input and output wiring correct? b. Is the input voltage of the utility within the input window of the UPS? If problems still exist check the following for proper adjustment.
  • Page 37 If the problem persists contact our nearest after sales service department by visiting the website or call Toll Free no: 1800-425-3266 with the following information. Model number, serial number. Date on which the problem occurred. LCD/LED display status, Buzzer alarm status. Utility power condition, load type and capacity, environment temperature, ventilation condition.
  • Page 38: Communication Software

    PREMIUS 5 Communication Software 1-10 kVA 5.1. Hardware Setup 1. Connect the male connector of the USB cable to the UPS communication port. 2. Connect the female connector of the USB cable to a dedicated USB port of the attached computer.
  • Page 39: Optional Interface Cards

    6 Optional Interface Cards 6.1. RSE-F (RS-485) card 6.2. DCE (Dry Contact) 6.3. SNMP Card...
  • Page 40: Specifications

    PREMIUS 7 Specifications 1-10 kVA Specifications 5-10 kVA Without Isolation Transformer Rating Capacity (kVA/kW) 5 kVA/5 kW 6 kVA/6 kW 7.5 kVA/7.5 kW 10 kVA/10 kW INPUT Voltage – Low 110/140/160 VAC ± 5 V Transfer (Based on load percentage 0 ~ 60% / 61 ~ 80% / 81 ~ 100%) Voltage –...
  • Page 41 Rating Capacity (kVA/kW) 5 kVA/5 kW 6 kVA/6 kW 7.5 kVA/7.5 kW 10 kVA/10 kW BATTERY Battery Type Depending on the capacity of external batteries Number of Batteries Maximum Battery AH CHARGER Charging Current 1A/2A/3A/4A (selectable) Floating Voltage (±1%) INDICATION Line Mode, Battery Mode, ECO Mode, Bypass Supply, Battery Low Battery Bad/ Status On LED + LCD Disconnect, Overload, Transferring with interruption,...
  • Page 42 PREMIUS 1-10 kVA Specifications 5-10 kVA With Isolation Transformer Rating Capacity (kVA/kW) 5 kVA/5 kW 6 kVA/6 kW 7.5 kVA/7.5 kW 10 kVA/10 kW INPUT Voltage – Low 115/150/180 VAC ± 5 V Transfer (Based on load percentage 0 ~ 60% / 61 ~ 80% / 81 ~ 100%) Voltage –...
  • Page 43 Rating Capacity (kVA/kW) 5 kVA/5 kW 6 kVA/6 kW 7.5 kVA/7.5 kW 10 kVA/10 kW BATTERY Battery Type Depending on the capacity of external batteries Number of Batteries Maximum Battery AH CHARGER Charging Current 1A/2A/3A/4A (selectable) Floating Voltage (±1%) INDICATION Line Mode, Battery Mode, ECO Mode, Bypass Supply, Status On LED + LCD Battery Low,Battery Bad/Disconnect, Overload,...
  • Page 44 PREMIUS 1-10 kVA Specifications 1-3 kVA Without Isolation Transformer 2 kVA 72 V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FM 1000 VA/ CAPACITY 2000 VA/2000 W 3000 VA/3000 W 1000 W 110/140/160 VAC ±...
  • Page 45 2 kVA 72 V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FM <105% continuous 106-120% UPS shuts down after 30sec at battery mode or transfer to bypass when the utility is normal. Overload Capacity 121-150% UPS shuts down after 10sec at battery mode or transfer (tolerance±1%)
  • Page 46 PREMIUS 1-10 kVA 2 kVA 72 V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FM Dimensions 190 x 490 x 302 (W x D x H) mm Physical Weight (kg) 11.5 13.5...
  • Page 47 Specifications 1-3 kVA With Isolation Transformer 2 kVA 72V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FMI CAPACITY 1000 VA/1000 W 2000 VA/2000 W 3000 VA/3000 W 115/150/180 VAC ± 5 V Voltage –...
  • Page 48 PREMIUS 1-10 kVA 2 kVA 72V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FMI <105% continuous 106-120% UPS shuts down after 30sec at battery mode or transfer to bypass when the utility is normal.
  • Page 49 2 kVA 72V 2 kVA 96 V 3 kVA 72 V 3 kVA 96 V MODEL ITEM 1 kVA FMI Dimensions 190 x 490 x 512 190 x 490 x 590 (W x D x H) mm Physical Weight (kg) 32.8 37.5 Operating Temperature...
  • Page 51 The manufacturer reserves the right to revise or make improvements to its product at any time without prior notice. The content of this manual is subject to change without prior notice.

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