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Summary of Contents for PFT N2FU
- Page 1 MANUAL AND SPARE PART LIST (Item number of the operating instructions 00 07 51 11) CONVEYING PUMP N2FU/N2V WE KEEP THINGS MOVING...
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Page 2: General Information
The PFT N2V conveying pump will be a trustworthy aid, if it is operated correctly and handled with care. It is prohibited to forward this document, even excerpts, without our written authorisation. - Page 3 ____________________________________________________________________________________________________________ Initial inspection after delivery An important task of all technicians delivering the PFT N2V conveying pump is the inspection of the machine settings at the end of the first spraying. The factory settings can be changed during the first operation. If these changes are not corrected in time, immediately after run-in, then operating problems can be expected.
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Page 4: Table Of Contents
Check list ................................. 19 Accessories ..............................20 Circuit diagram..............................21 Spare part lists..............................26 Technical data ..............................39 Suggested inspections ............................ 40 _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 5: Overview N2V
Control unit bracket Tie rods Gearbox speed regulation Mortar pressure gauge Gearbox 3 KW Bypass connection Frame Material hopper Protective grille _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... -
Page 6: Overview N2V Control Unit
On/off button Main current connection from site distributor Gearbox connection Permanent current socket 230 V Compressor connection Pressure control Main reversing switch _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 7: Overview Control Unit Pressure Control
Air from compressor Air to the spraying gun Pressure control connection to the remote control socket Air safety switch type FF4-4 0.22-4 bar _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 8: Overview N2 Fu 400V Control Unit
Main power connection Fault display lamp Pump motor connection Operation display lamp 10 Compressor connection 11 Permanent current socket 230 V _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 9: Overview N2 Fu 400V
Protective grille Cleaning hole Pressure control Twister pump unit D 6-3 Control box Mortar pressure gauge Complete control unit Tie rods _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... -
Page 10: Description Of Functions
Connection mortar hose – spraying gun / paint gun *If the N2 FU 400 is connected, the distributor box must be equipped with an FI safety switch sensitive to all currents. If this is not the case, a PFT intermediate distributor, type no. 00021223 can be used. -
Page 11: Basic Safety Instructions
The control unit may not be removed when the power supply is switched on. In addition to this, the circuit boards may not be touched when the frequency converter is connected to the mains. _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60... - Page 12 All spare parts must comply with the technical requirements of the manufacturer. This is guaranteed for all original PFT parts. Only trained or authorised personnel should operate the machine. Clearly define all lines of responsibility for operation, equipping, service and maintenance.
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Page 13: Mortar Pump
Pressure The PFT N2V/N2 FU 400 pump unit should attain a pressure of at least 15 - 20 bar and a backpressure of approx. 6 - 8 bar when the machine is switched off. Checking the conveying pressure and backpressure... - Page 14 To avoid machine breakdowns and excessive wear on pump motor, pump shaft and pump, always use original PFT spare parts such as PFT rotors / PFT stators / PFT pump shafts / PFT mortar pressure hoses. These components are compatible with one another and form a single constructive unit together with the machine.
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Page 15: N2 Fu 400V Start-Up
Insert blind plug (1) machine runs Control lamp (2) glows or connect remote control Open tap (1) Switch on machine using remote control (2) _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 16: N2V Start-Up
Operation (1) ON Plug in blind plug (2), machine runs or connect remote control Open tap (1) Switch on the machine using remote control (2) _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... - Page 17 (depending on the manufacturer's specifications). The PFT N2V/N2 FU 400 conveying pump can be loaded with a screw mixer (e.g. HM 2002, HM 2006, HM 22 / 24, HM 106, HM 200, HM 5, HM 6, etc.) or from ready- mixed containers.
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Page 18: Measures To Take In The Case Of Blockages, Power Failure
Depressurise all mortar hoses before opening the mortar hose couplings. This can be done by changing the direction of rotation of the pump mortar. The mortar pressure gauge must show “0”. _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60... -
Page 19: Measures At The End Of Work And When Cleaning, Maintenance, Transport
If required, top up with motor oil 10 W 40. Otherwise the PFT N2V/N2 FU 400 conveying pump requires no maintenance. Transport Only transport the PFT N2V/N2 FU 400 secured to a Euro pallet. _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. -
Page 20: Check List
___________________________________________________________________________________________________________ PFT N2V/N2 FU 400V Check list 04/2004 ___________________________________________________________________________________________________________ How can problems with the PFT N2V/N2 FU 400 be avoided or quickly rectified? Fault Cause Solution Machine does not start Operation with remote control - Power supply okay? - Correct connection to the site... -
Page 21: Accessories
00 05 37 58 Concrete primer spraying gun with spray head II 20 19 63 00 Spraying gun 35 mm with nozzle tube 12 mm cpl. 00 02 03 88 JETSET complete _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60... -
Page 22: Circuit Diagram
___________________________________________________________________________________________________________ PFT N2 FU 400V N2 FU 400V circuit diagram 04/2004 ___________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... - Page 23 ___________________________________________________________________________________________________________ PFT N2 FU 400V N2 FU 400V circuit diagram 04/2004 ___________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 24 ___________________________________________________________________________________________________________ PFT N2V N2V circuit diagram 04/2004 ___________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 25 ___________________________________________________________________________________________________________ PFT N2V N2V circuit diagram 04/2004 ___________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 26 Comando a distanza Mando a distancia Afstandsbediening Druckschalter Luft Appareil de pression Air Air pressure switch Pressostato aria Presostato de aire _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
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Page 27: Spare Part Lists
Pressure control subassembly replacement parts list..................33 N2 FU 400 gearbox subassembly with sealing unit replacement parts list............35 N2 FU 400V control box subassembly replacement parts list .................37 _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770... -
Page 28: Pft N2V
____________________________________________________________________________________________________________ PFT N2V N2V gearbox replacement parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... - Page 29 Hex screw M8 x 25 DIN 933 zinc-plated 20 20 93 14 Washer A 8.4 DIN 6798 zinc-plated 20 17 67 00 Hauling bracket for N2/N2V, F2/F2V _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de...
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Page 30: Material Hopper Subassembly Replacement Parts List
____________________________________________________________________________________________________________ PFT N2V/N2 FU 400V Material hopper subassembly replacement parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... - Page 31 20 17 24 09 Pump shaft UP 20 20 09 00 Geka coupling 1/2" AG 20 20 36 10 Curved section 1/2" IG-AG no. 92 zinc-pl. _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770...
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Page 32: N2V Control Box Subassembly Spare Parts List
____________________________________________________________________________________________________________ PFT N2V N2V control box subassembly spare parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________... - Page 33 00 05 38 34 Fixation adapter for switch elements 00 05 38 81 Light element white 12-30 V 00 05 38 35 Contact element, 1 closer M22 _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770...
- Page 34 ____________________________________________________________________________________________________________ PFT N2V/N2 FU 400V Pressure control replacement parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 35 20 42 86 05 Socket box 4- + 5-pin angled 20 44 76 33 Connection cable safety switch ZP3/MONOJET 20 44 76 01 Air safety switch type FF4-4 0.22-4 bar _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60...
- Page 36 ____________________________________________________________________________________________________________ PFT N2 FU 400 V N2 FU 400V frame, gearbox and sealing unit replacement parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 37 ____________________________________________________________________________________________________________ PFT N2 FU 400 V N2 FU 400V frame, gearbox and sealing unit replacement parts list 04/2004 ____________________________________________________________________________________________________________ Item Item no. Article description 20 17 55 00 Frame cpl. F2/N2/T 2 length 885 mm 20 17 55 52 Bracket, left manifold frame T 2 E 2004 20 20 87 01 Hex screw M8 x 16 DIN 933 zinc-pl.
- Page 38 ____________________________________________________________________________________________________________ PFT N2 FU 400 V N2 FU 400V frame, gearbox and sealing unit replacement parts list 04/2004 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de _______________________________________________________________________________________...
- Page 39 ____________________________________________________________________________________________________________ PFT N2 FU 400 V Control box replacement parts list 04/2004 ____________________________________________________________________________________________________________ Item Item no. Article description 00 04 12 69 Empty control box housing N2 FU 400 RAL7032 400 x 400 x 210 mm 20 41 90 70 Fine fuse 5 x 30, 0.5 A...
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Page 40: Technical Data
Constant sound level 63 ± 1 dB(A) 63 ± 1 dB(A) * Depending on mortar quality, consistency, pumping height and mortar hose diameter. _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760 Postfach 60 +49 (0) 9323/31-770 D-97343 Iphofen Internet www.pft.de... -
Page 41: Suggested Inspections
PFT N2V/N2 FU 400V Suggested tests for open conveying pumps, e.g. SWING, N2, ZP3 Inspector: ________________________________________ Type: ___________________________ Date of inspection: ________ Signed:____________________ Serial no.: ___________________________ Subassembly Component Condition Mainte- Function Remarks Visual nance inspection required Frame Material hopper /... - Page 42 PFT N2V/N2 FU 400V Suggested tests for open conveying pumps, e.g. SWING, N2, ZP3 Inspector: ________________________________________ Type: ___________________________ Date of inspection: ________ Signed:____________________ Serial no.: ___________________________ Subassembly Component Condition Mainte- Function Remarks Visual nance inspection required Control box condition Control box...
- Page 43 PFT N2V/N2 FU 400V Suggested tests for open conveying pumps, e.g. SWING, N2, ZP3 Inspector: ________________________________________ Type: ___________________________ Date of inspection: ________ Signed:____________________ Serial no.: ___________________________ Subassembly Component Condition Mainte- Function Remarks Visual nance inspection required Power cable Accessories Mortar pressure hoses...
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Page 44: Fax +49 (0) 9323/31-770
WE KEEP THINGS MOVING Knauf PFT GmbH & Co. KG PO Box 60 D-97343 Iphofen Einersheimer Strasse 53 D-97346 Iphofen Tel. +49 (0) 93 23/31-760 +49 (0) 93 23/31-770 Email infopft-iphofen.de Internet www.pft.de...
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