PFT AV 1000 Operating Manual
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PFT AV 1000 Operating Manual

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Contents
2021-05-12
Operating Manual
Water pump as suction pump AV 1000 standalone with integrated
pressure switch-off and flow meter
AV1000 with Handle 230V 50Hz
Safety – Overview – Operation – Spare Parts Lists
Item number of operating manual: 00254386
Item number of the machine parts list: 00493686
Read the operating manual before starting any work!

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  • Page 1 Contents 2021-05-12 Operating Manual Water pump as suction pump AV 1000 standalone with integrated pressure switch-off and flow meter AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Item number of operating manual: 00254386 Item number of the machine parts list: 00493686...
  • Page 2 © Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel.: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net 2021-05-12...

  • Page 3: Table Of Contents

    21.4 Power supply ........33 Overview – High pressure pump AV1000 ............20 22 Safety regulations ........33 10 Description – PFT AV1000 ......21 22.1 Emergency Stop ......... 33 10.1 Advantages of PFT AV1000 ....21 10.2 AV1000 fields of application ....21...
  • Page 4 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Contents 23 Initial start-up Pressure and flow 26 Low water level .......... 39 monitor ............34 27 Spare parts drawing, spare parts list ..40 23.1 Switching the pump on ...... 34 27.1 Spare parts drawing –...

  • Page 5: General Information

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists General information 1 General information 1.1 Information regarding the operating manual This manual gives important notes and instructions on the correct use of the equipment. The adherence to all specified safety and handling instructions is a prerequisite for a safe working environment.
  • Page 6 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists General information WARNING! ... Indicates a potentially dangerous situation that can lead to death or serious injury if it is not avoided. CAUTION! ... Indicates a potentially dangerous situation that can lead to minor or slight injury if it is not avoided.

  • Page 7: Limitation Of Liability

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists General information 1.4 Limitation of liability All specifications and instructions in this manual have been compiled according to the currently valid norms and instructions, up-to-date technology and our many years of experience in the branch.

  • Page 8: Spare Parts

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety 1.6 Spare parts WARNING! Danger of injury due to incorrect spare parts! Incorrect or defective spare parts can lead to damage, improper functionality or complete system breakdowns.

  • Page 9: Operating Personnel

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety  During the entire operation time of the equipment, the owner is responsible for coordinating the operating instructions with the current operational status and for adapting them as required. ...
  • Page 10 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety  Specialists Due to their professional qualifications, experience and knowledge of the system, specialists are able to work independently and recognise possible dangers without special instructions.

  • Page 11: Proper Use Of The Machine

    The equipment has been designed and constructed only for the intended use described below. The PFT High Pressure Pump AV1000 is used predominantly as a pressure booster pump for installation between the mortar mixer and the mortar mixer pumps when the water pressure is too low.
  • Page 12 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety Always wear Always wear the following during all work: Protective work clothing The protective work clothing is tight-fitting, rips easily if caught, has narrow sleeves and has no protruding parts. It is primarily intended as protection from being caught by moving machine parts.

  • Page 13: Special Dangers

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety Wear for special tasks Special protective equipment is necessary for certain specialist tasks. These are specially indicated in the individual manual chapters. These special pieces of equipment are as follows: Face guard Protects the eyes and face from flames, sparks or embers as well as from hot particles or exhaust gases.
  • Page 14 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety Escaping liquids DANGER! Danger of injury due to escaping liquids! Escaping liquids can lead to injuries to the eyes and face. Therefore: – Always wear protective goggles. –...

  • Page 15: Safety Devices

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety 2.6 Safety devices WARNING! Danger of death due to non-functioning safety devices! Safety devices provide the highest possible levels of operational safety. Even if they make work processes more complicated, they must never be disabled.

  • Page 16: Signs

    Operating Manual All languages Devices / tools / accessories Water pump 3.1 Accessories For recommended accessories / equipment see PFT machine and device catalog or under: Knauf PFT - Wasserpumpen 3.2 Device catalog pft katalog-0420-de (1kcloud.com) 2021-05-12...

  • Page 17: Technical Data High Pressure Pump Av1000 Assy

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Technical data High pressure pump AV1000 assy. 4 Technical data High pressure pump AV1000 assy. Article No. PFT AV1000 00493686 4.1 General specifications Specification Value Unit Weight 13.4 kg...

  • Page 18: Operating Requirements

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Sound power level 4.3 Operating requirements Temperature Specification Value Unit Liquid temperature 1-40 °C Admissible working pressure 5,5 bar 4.4 Output values m³/h l/min 29,5 27,5 21,5 19,5 5 Sound power level...

  • Page 19: Dimension Sheet Av1000

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Dimension sheet AV1000 7 Dimension sheet AV1000 Fig. 1: Dimension sheet – High pressure pump AV1000 2021-05-12...

  • Page 20: Overview - High Pressure Pump Av1000

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Overview – High pressure pump AV1000 8 Overview – High pressure pump AV1000 Abb. 2: Übersicht AV1000 1. Handle bracket 7. Water filler plug 2. Pump motor 8.

  • Page 21: Description - Pft Av1000

    Stainless steel housing 10.2 AV1000 fields of application The PFT High Pressure Pump AV1000 is used predominantly as a pressure booster pump for installation between the mortar mixer and the mortar mixer pumps when the water pressure is too low. It can...

  • Page 22: Transport, Storage And Packaging

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Transport, storage and packaging 11 Transport, storage and packaging 11.1 Safety instructions for transport Improper transport CAUTION! Damage can be caused by improper transport! Significant damage may occur if the equipment is transported incorrectly.

  • Page 23: Safety

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Safety Packaging information Individual packages are packed according to the applicable transportation requirements. Only environmentally-friendly materials were used for the packaging. The packaging is intended to protect individual components from harm during transportation, corrosion and other damage up to the point of assembly.

  • Page 24: Preparation - High Pressure Pump Av1000

    14 Initial operation, filling the pump Before putting the PFT High Pressure Pump into operation for the first time, fill the pump with water so that the air in the pump housing is displaced.
  • Page 25 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Initial operation, filling the pump The pump must be installed in a horizontal position. Both the suction line (1) and the pressure line (2) must be connected before the pump is put into operation.
  • Page 26 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Initial operation, filling the pump When all these points have been observed, the pump can be switched on. Depending on the length of the suction hose, priming may take a few seconds.

  • Page 27: Switching Off In An Emergency

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Switching off in an emergency 15 Switching off in an emergency Switching off in an emergency Machine movements must be halted and the energy supply switched off as quickly as possible in dangerous situations. After the emergency response If the seriousness of the emergency warrants this, inform the responsible authorities.

  • Page 28: Maintenance

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Maintenance Personal protective equipment Wear the following protective equipment for all maintenance work:  Protective work clothing  Safety goggles, protective gloves, safety shoes, ear protection 17 Maintenance 17.1 Maintenance work on the machine Basic information...

  • Page 29: After Performing Maintenance

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Measures to be taken if there is a risk of frost WARNING! Damage to the pump Any damage to the pump results in a loss of pump power and creates dangers for persons and/or material assets.

  • Page 30: Disassembly

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Disassembly Electrical system DANGER! Danger of death due to electric current! Contact with live components can lead to death or serious injury. Live electrical components can move uncontrollably and cause serious injury.

  • Page 31: Disassembly

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Disassembly Electrical system DANGER! Danger of death due to electric current! Contact with live components can lead to death or serious injury. Live electrical components can move uncontrollably and cause serious injury.

  • Page 32: Operating Conditions For Pressure And Flow Monitor

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Operating conditions for pressure and flow monitor 20 Operating conditions for pressure and flow monitor The pressure and flow monitor is a device for switching the electric pump on which it is installed ON and OFF, eliminating the need for the conventional systems.

  • Page 33: Power Supply

    Installation and maintenance must be carried out by qualified personnel who are responsible for ensuring that the water and electricity connections are made in accordance with the regulations. Knauf PFT GmbH & Co. KG is not liable for damage that may arise as a result of maintenance or repair work carried out by unqualified personnel and / or the use of non-original spare parts.

  • Page 34: Initial Start-Up Pressure And Flow Monitor

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Initial start-up Pressure and flow monitor 23 Initial start-up Pressure and flow monitor Attention! The pressure applied by the water column above EASY PRESS must not exceed that of the pump start-up pressure (Pm).

  • Page 35: Electrical Connections

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Electrical connections 24 Electrical connections The electrical connections should be Attention! made as indicated in the diagram which The cable bushings and circuit board cover can also be found on the inside of the must be properly assembled and secured in circuit cover.

  • Page 36: Normal Service: The Pump Is Running

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists How the pressure and flow monitor works 25.3 NORMAL SERVICE: the pump is running The assembly requires water. One or more taps are turned on. EASY PRESS detects a flow, the assembly pressore is normally higher than the START-DR pressore, but lt may also be lower.

  • Page 37: Error: Temporary Shut Down Due To Frequent Start Up

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists How the pressure and flow monitor works 25.6 ERROR: temporary shut down due to frequent start up Die EASY PRESS hat erkannt, dass die Pumpe häufig anläuft und sie vorübergehend angehalten.
  • Page 38 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists How the pressure and flow monitor works Check the hydraulic connections and The pump stops and Leaks within the system (less repair any leaks. lt a leak cannot be starts repeatedly than the shut-off flow rate Qa) repaired, install an expansion tank...

  • Page 39: Low Water Level

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Low water level 26 Low water level NOTE! DRY RUNNING = No flow rate and pressure below the working pressure of the pump (Pm). Such conditions are caused by a lack of water. After 15 seconds, the pressure and flow monitor stops the pump and outputs an ERROR MESSAGE.

  • Page 40: Spare Parts Drawing, Spare Parts List

    AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 27 Spare parts drawing, spare parts list 27.1 Spare parts drawing – High pressure pump AV1000 2021-05-12...

  • Page 41: Spare Parts List Of The Assemblies

    Pump body cover – AV1000 on request O-ring – AV1000 pump body 20470008 Circlip dia. AV1000 00598430 Impeller for pressure booster pump AV 1000, AV 1000 standalone, 110 V, 50 Hz 20207200 Impeller groove – AV1000 on request Diffusor – AV10000 on request...

  • Page 42: Spare Parts Drawing - High Pressure Pump Av1000

    00493686 switch-off and flow meter, 230 V, 1 Ph, 50 Hz, 0.6 kW 00130454 Angle 1" internal thread V2A Water pump as suction pump AV 1000 standalone, 230 V, 1 Ph, 50 Hz, 0.6 kW 00493685 with pressure switch** 20200800 Geka coupling 1"...

  • Page 43: Spare Parts Drawing - Prefilter Av1000 Cpl

    27.5 Spare parts drawing - prefilter AV1000 cpl. 27.6 Spare parts list - prefilter AV1000 cpl. Pos. Qty. Item no. Description 00130219 Prefilter AV1000 cpl. 20201681 High pressure coupling 3/4" ext. thread with seal 00130220 Pre-filter AV 1000 standalone 20200910 Geka coupling 3/4" ext. thread 2021-05-12...

  • Page 44: Index

    Accessories ............16 Initial start-up Pressure and flow monitor ..34 Accidents ............15 Instruction ............. 9 Advantages of PFT AV1000 ......21 Intended use ............. 11 After performing maintenance ....... 29 Labels ..............16 AV1000 fields of application ......21 Liability ..............
  • Page 45 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists Protective work clothing ........12 Spare parts drawing, High pressure pump ..40 Requirements ............9 Spare parts drawing, spare parts list ....40 Safety ............23, 30 Spare parts list of the assemblies .......41 Safety ..............
  • Page 46 AV1000 with Handle 230V 50Hz Safety – Overview – Operation – Spare Parts Lists PFT - ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Deutschland Telefon +49 9323 31-760...

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