Table of Contents
Related Manuals for Chocolate World M1291
Summary of Contents for Chocolate World M1291
- Page 1 Panning machine m1291 - m1292 Use and maintenance manUal/1 we design Smallandlaan 4 unit 2 • 2660 Hoboken, Antwerpen • Belgium • Tel. +32 (0)3 216 44 27 your chocolate Fax +32 (0)3 216 98 33 • www.chocolateworld.be • info@chocolateworld.be...
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Page 2: Table Of Contents
Work area… …..………………….……………………………………………………………… Additional notes ………………….……………………………………………………………… Intended uses for the unit .…………….…………………………………………………………… Unit safety equipment …….…………………………………………………………………….. Fixed safety guards ………...…….………………………………………………………………….. Unit disposal ……………………...…………………………….…………………………….….. 1. TECHNICAL SPECIFICATIONS Technical specifications….…………………………………………………………………. “CE” Machine Identification Plate………………………………………………… Technical specifications ………………………………………………………….. Chocolate World Panning machine 07/07/2012 Rev.: 1.0... - Page 3 Exposure to hazards and risks deriving from materials …………………….. 4. MOVING THE UNIT Moving the unit ……..………………………………………………………………..…. General precautions ……………………………………………………………….. Shipping …..…………………………………………………………………….. Storage.………………………………………………………………………….. 5. UNIT PLACEMENT Unit placement ……………..…………………………..………..…………………..…. Pre-placement preparation ………...………………………………………….. Operating environment …………….……..…………………………………….. Chocolate World Panning machine 07/07/2012 Rev.: 1.0...
- Page 4 8.1.3 Hazards and risks resulting from flying objects ...…….………….….. 8.1.4 Hazards and risks resulting from moving parts ………….…………….. Safety stickers applied to the unit …….………….….……………………….. Electrocution risks ….…………………..………….….………………….…….. Sundry or residual risks ………………..………….….…………………………. 8.4.1 Risk resulting from airborne noise ………….…..…….……………….. Chocolate World Panning machine 07/07/2012 Rev.: 1.0...
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Page 5: Notes
A single copy of this Operation and Maintenance Manual will accompany the unit when it is delivered. Furthermore, Chocolate World reserves the right to introduce any modifications that it may deem to be necessary or appropriate to its machines without, however, materially affecting its basic characteristics. -
Page 6: Terminology Used In The Operation And Maintenance Manual
(PPE) and how to use the equipment properly when necessary. In addition to the above requirements, maintenance technicians should also have a good technical training background including a professional qualification diploma and/or sufficient work experience in their specific field. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 7: Duty As Regards The Storage Of The Operation And Maintenance Manual
THAT IS KNOWN TO ALL AUTHORISED USERS (OPERATORS AND MAINTENANCE STAFF). THE MANUAL IS AN INTEGRAL PART OF THE UNIT FOR SAFETY PURPOSES AND MUST THEREFORE BE STORED IN ITS ENTIRETY (ALL OF ITS PARTS). Manufacturer’s details Chocolate World Lange Elzenstraat 123 2018 Antwerpen Belgium... -
Page 8: Guarantee
The Manufacturer shall not accept any liability for injuries to persons or damage to goods resulting from the failure to comply with any of the rules outlined above. Negligence and/or improper utilisation of the unit could result in the immediate expiry of this guarantee. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 9: General Notes Regarding Safety
The Manufacturer rejects any liability in the event that these instructions are not adhered to. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 10: Work Area
– never attempt to lubricate, repair or adjust any moving machine parts. – It is strictly prohibited for anyone to utilise the unit for any purpose other than that for which it was specifically intended. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 11: Intended Uses For The Unit
THE MAINTENANCE TECHNICIAN MUST ENSURE THAT NONE OF THE SAFETY GUARDS’ FIXING HARDWARE GOES MISSING (HOLDING BOLTS, NUTS, ETC.). FURTHERMORE, IT SHALL BE HIS DUTY TO PLACE ANY REMOVED GUARDS IN A SAFE PLACE. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... - Page 12 NOTES Front safety cover. Underside safety cover. Top and side safety cover. Electrical box safety cover. Air duct safety cover. Air duct filter safety cover. Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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Page 13: Unit Disposal
IN ORDER TO ENSURE PROPER DISPOSAL, KINDLY REFER TO THE WASTE DISPOSAL REGULATIONS APPLICABLE IN THE COUNTRY IN WHICH THIS PIECE OF EQUIPMENT IS BEING INSTALLED OR COMMISSIONED. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 14: Technical Specifications
The plate also bears the CE trademark symbol, which indicates that the unit complies with all the major health and workplace safety regulations issued by the European Economic Community, as well as the requirements of Machine Directive 2006/42/CE. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 15: Technical Specifications
Hereunder is the Technical Specification Sheet for the Panning machine, listing the technical specifications pertaining to the unit in your possession: Panning machine Technical Specifications Sheet. PROCESSABLE PRODUCTS: Hazelnuts, almonds, pistachio nuts, pine nuts, coffee beans, small pieces of candied fruit and similar products. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... - Page 16 3. Fixed air duct safety cover; 4. Fixed front safety cover; 5. Suction-cup stabiliser foot; 6. Speed selector knob; 7. Fixed top / side safety cover; 8. Control / command buttons; 9. Rubber hose; 10. Telescopic adjustable leg. Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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Page 17: Operating Conditions Ppage
It may be necessary to make use of additional portable lights in the event of any intervention being carried out in specific areas (such as maintenance operations carried out inside the unit itself). Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 18: Vibration
In this case the operator needs to follow the MAINTENANCE instructions contained in this manual. Should the symptoms persist, kindly shut the unit down the unit immediately and contact the Manufacturer at the contact address listed in the “NOTES” section of this manual. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 19: Operator Training And Safety
– the unit is only being utilised for the purposes for which it was originally designed; – the work areas comply with the requirements; – the procedures described in the Operation and Maintenance Manual are strictly adhered to. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 20: Types Of Operators Authorised To Operate Or Work On The Unit
Service Centres) who have been trained and authorised to carry out any extraordinary maintenance tasks and other more complex operations. The tasks assigned to these extraordinary maintenance technicians are described in the “MAINTENANCE” section. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 21: Exposure To Hazards And Risks Deriving From Materials
– replaced worn components. – product processing residues. These materials must be removed and disposed of in accordance with the waste disposal regulations currently in force in the Country in which the unit is being utilised. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 22: Moving The Unit
The Manufacturer shall not be held liable for any damage to the unit that may occur after it has been handed over to the courier for delivery. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 23: Unit Placement
“MAINTENANCE” section of this manual for instructions on the assembly/disassembly of the kettle. – placement, or rather the positioning of the unit in the designated work area; – connection to the electricity supply as specified in the Operation and Maintenance Manual. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 24: Connecting The Unit To The Electricity Grid
Prior to connecting the unit to the main power grid, check that the cables and connections have not been damaged in any way during assembly. CAUTION! ELECTROCUTION HAZARD! THE TERMINAL BOARD INSIDE THE ELECTRICAL BOX REMAINS LIVE EVEN WHEN THE MAIN SWITCH IS IN THE “0” POSITION. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 25: Assembly Of The Support Frame
Screw the anti-vibration foot into hole E. Do the same thing for all the other anti-vibration feet. Carefully turn the unit right side up and ensure that it is stable. ADVICE! IN ORDER TO FACILITATE THE ABOVE OPERATIONS THEY SHOULD BE CARRIED OUT WITH THE KETTLE OFF THE UNIT. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 26: Functions And Settings
Pressing this button the power supply to the unit will be cut off immediately (electrical and mechanical stoppage of all the unit components). The emergency stop button must be reset in order to reset the unit. Chocolate World Panning machine... - Page 27 Should the drum rotate anticlockwise (see the arrow that indicates the correct direction of rotation) it is an indication that there is a malfunction of some sort and should this occur at any time, shut the unit down immediately and contact the Manufacturer. Correct direction of rotation Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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Page 28: Maintenance
– adhere to the service intervals prescribed in the Operation and Maintenance Manual. Immediately identify the cause of any faults such as excessive noisiness, overheating, fluid leaks, etc and take remedial action. If in doubt, contact the Manufacturer or an authorised service centre. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 29: Scheduled Maintenance Chart
Remove the pipe and place it in a safe and clean area. In order to facilitate the cleaning and washing operation, remove the rubber end-section (see fig.3). Figure 1 Figure 2 Figure 3 Chocolate World Panning machine 13/07/2012 Rev.: 1.1... - Page 30 IMPORTANT! DO NOT UTILISE ANY DETERGENTS, SOAPS OR OTHER CLEANING PRODUCTS ON THE INTERNAL SURFACE OF THE DRUM! Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
- Page 31 NSF foam spray. Spray on enough of the foam to coat the area to be cleaned and leave it for a few seconds Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
- Page 32 Remove the filter and clean it using either lukewarm water or a jet of compressed air (see fig.12). Allow the filter to dry completely and then replace it in position inside the safety cover. Replace the cover in its place. Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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Page 33: Extraordinary Maintenance
Non-scheduled extraordinary maintenance operations involve broken parts and faulty components and therefore they require a certain amount of specialised knowledge regarding the specific fault (for example a fault with an inverter or a motor). In such cases, kindly contact the Manufacturer. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 34: Problems And Faults
In the table below, the following two symbols are used to designate the OPERATOR and the MANUFACTURER respectively: :task that may be performed by the operator/user. :contact the non-scheduled maintenance technician or the Manufacturer for more detailed information. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... - Page 35 Contact the Manufacturer. switch on There is dust or a bad The air-duct filter needs to Clean the filter and replace if smell emanating from be either cleaned or necessary. the unit replaced. Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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Page 36: Types Of Risks And Hazards
8.1.4 HAZARDS AND RISKS RESULTING FROM MOVING PARTS All motor power transmission parts are protected by fixed guards or covers and are, in any event, inaccessible under normal operating conditions. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 37: Safety Stickers Applied To The Unit
REPLACED WITH ANOTHER STICKER OF THE SAME SIZE, CONTENT AND COLOUR. Live components (on the electrical box mounted on the rear of the unit). Pinching hazard (on the front cover of the unit). Chocolate World Panning machine 13/07/2012 Rev.: 1.1... -
Page 38: Electrocution Risks
Under normal operating conditions, the unit will not pose any of the following types of risk: – hearing damage; – stress and/or tiredness due to noise. This has been confirmed by means of a phonometric survey conducted in accordance with the provisions of the current legislation. Chocolate World Panning machine 13/07/2012 Rev.: 1.1... - Page 39 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM Chocolate World Panning machine 13/07/2012 rev. 1.1...
- Page 40 DATE Notes 13.07.2012 Technical specifications 13.07.2012 Operating conditions 13.07.2012 Operator training and safety 13.07.2012 Moving the unit 13.07.2012 Unit placement 13.07.2012 Functions and settings 13.07.2012 Maintenance 13.07.2012 Types of risks and hazards 13.07.2012 Chocolate World Panning machine 13/07/2012 Rev.: 1.1...
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