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Sherwood Scuba Gemini Repair Program
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Sherwood Scuba Gemini Repair Program

Breathable inflator
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Breathable Inflator Repair Program

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Summary of Contents for Sherwood Scuba Gemini

  • Page 1 All manuals and user guides at all-guides.com Breathable Inflator Repair Program...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 Regulator/ Reduce Diver’s Profile Power Inflator and Underwater Inflator Back-Up 2nd Stage Permits Diver to Single Ergonomic Gemini Case Suits Handedly: Power Inflate, Divers Hand Body Deflate, Orally Inflate and Naturally Purge Without Difficulty Low Work Offers Diver Ease of...

  • Page 4: Disassembly Procedures

    All manuals and user guides at all-guides.com Disassembly Procedures...
  • Page 5 All manuals and user guides at all-guides.com ITEM PART# DESCRIPTION GEMINI BREATHABLE INFLATOR 9000-1 Housing 9000-2 Power Inflator Button Assembly 9000-52 Power Inflator Spring 006-B O-ring 9000-22 Power Inflator Retainer 016B O-ring 9000-21 Power Inflator Poppet 9000-7 Power Inflator Valve Cap...
  • Page 6 All manuals and user guides at all-guides.com USE WIRE PLIERS...
  • Page 7 All manuals and user guides at all-guides.com Repair Program USE NEEDLE NOSE PLIERS...
  • Page 8 All manuals and user guides at all-guides.com...
  • Page 9 All manuals and user guides at all-guides.com Disassembly Procedures POWER INFLATOR ASSEMBLY...
  • Page 10 All manuals and user guides at all-guides.com Repair Program USE NEEDLE NOSE PLIERS...
  • Page 11 All manuals and user guides at all-guides.com “SQUEEZE OR PINCH METHOD” WITH PLASTIC PICK...
  • Page 12 All manuals and user guides at all-guides.com CAUTION Power Inflator Button is Spring Loaded Place Hand Over Button when Removing Poppet...
  • Page 13 All manuals and user guides at all-guides.com USE SMALL FLAT BLADE SCREWDRIVER REMOVE POPPET...
  • Page 14 All manuals and user guides at all-guides.com DISCARD O-RINGS...
  • Page 15 All manuals and user guides at all-guides.com USE NEEDLE NOSE PLIERS TO REMOVE RETAINER...
  • Page 16 All manuals and user guides at all-guides.com USE O-RING TOOL SET (P/N 11-090-500) PLASTIC PICK...
  • Page 17 All manuals and user guides at all-guides.com Disassembly Procedures ORAL INFLATOR ASSEMBLY...
  • Page 18 All manuals and user guides at all-guides.com...
  • Page 19 All manuals and user guides at all-guides.com IF MINERAL DEPOSITS PRESENT, GENTLY REMOVE WITH PLIERS...
  • Page 20 All manuals and user guides at all-guides.com REMOVE EXHAUST VALVE ASSEMBLY...
  • Page 21 All manuals and user guides at all-guides.com REMOVE DISCARD 1/4-INCH LOCK NUT...
  • Page 22 All manuals and user guides at all-guides.com REMOVE WASHER...
  • Page 23 All manuals and user guides at all-guides.com REMOVE BUTTON ASSEMBLY...
  • Page 24 All manuals and user guides at all-guides.com...
  • Page 25 All manuals and user guides at all-guides.com REMOVE ORAL INFLATOR SEAL...
  • Page 26 All manuals and user guides at all-guides.com DISCARD OLD O-RINGS...
  • Page 27 All manuals and user guides at all-guides.com Disassembly Procedures DEMAND REGULATOR ASSEMBLY...
  • Page 28 All manuals and user guides at all-guides.com LOCATE NOTCH IN COVER USE SMALL FLAT BLADE SCREWDRIVER...
  • Page 29 All manuals and user guides at all-guides.com BLADE 90˚ SLIDE AS SHOWN...
  • Page 30 All manuals and user guides at all-guides.com Repair Program GENTLY PRY...
  • Page 31 All manuals and user guides at all-guides.com REMOVE DIAPHRAGM RETAINER...
  • Page 32 All manuals and user guides at all-guides.com...
  • Page 33 All manuals and user guides at all-guides.com USE SMALL FLAT BLADE SCREWDRIVER REMOVE RETAINING RING COVER...
  • Page 34 All manuals and user guides at all-guides.com REMOVE RETAINING RING...
  • Page 35 All manuals and user guides at all-guides.com PUSH OUT REGULATOR VALVE BODY...
  • Page 36 All manuals and user guides at all-guides.com...
  • Page 37 All manuals and user guides at all-guides.com UNSCREW LEVER ASSEMBLY TO SEPARATE FROM BODY...
  • Page 38 All manuals and user guides at all-guides.com REMOVE O-RING...
  • Page 39 All manuals and user guides at all-guides.com REMOVE SEAT CROWN FROM REGULATOR BODY...
  • Page 40 All manuals and user guides at all-guides.com IF NECESSARY USE 3/16-INCH HEX KEY WRENCH TO REMOVE SEAT CROWN...
  • Page 41 All manuals and user guides at all-guides.com...
  • Page 42 All manuals and user guides at all-guides.com CAUTION Parts are Spring Loaded Place Finger Over Open End of Lever Support...
  • Page 43 All manuals and user guides at all-guides.com USE A 1/4-INCH NUT DRIVER TO DISASSEMBLE...
  • Page 44 All manuals and user guides at all-guides.com...
  • Page 45 All manuals and user guides at all-guides.com REMOVE AND DISCARD L.P. SEAT...
  • Page 46 All manuals and user guides at all-guides.com USE WIRE PLIERS...
  • Page 47 All manuals and user guides at all-guides.com USE WIRE PLIERS...
  • Page 48 All manuals and user guides at all-guides.com Disassembly Procedures HOSE ASSEMBLY...
  • Page 49 All manuals and user guides at all-guides.com USE 11/16-INCH 13/16-INCH OPEN END WRENCH USE WIRE PLIERS...
  • Page 50 All manuals and user guides at all-guides.com...
  • Page 51 All manuals and user guides at all-guides.com...

  • Page 52: Cleaning Procedures

    All manuals and user guides at all-guides.com CLEANING PROCEDURES Degrease: Warm water (100˚ to 120˚ F). 1 quart mixed 3-4 tablespoons household dish soap. Scrub: Nylon brush (toothbrush works well). Rinse: Fresh tap water. Ultra Sonic Clean: Acid bath 1. Vinegar/water 50/50 2.
  • Page 53 All manuals and user guides at all-guides.com INSPECTION PROCEDURES Check For: Magnifier: Scratches O-ring Grooves Dings Threads Nicks Sealing Surfaces Damaged Plating Burrs Fillings Corrosion Replace if Needed...
  • Page 54 All manuals and user guides at all-guides.com...

  • Page 55: Service Kit

    All manuals and user guides at all-guides.com SERVICE KIT 9000-PK Part Number Includes: 006B 2 O-Rings 008B 1 O-Ring 016B 2 O-Rings 9000-14 L.P. Seat 9000-47 2 Lock Nuts PP-18 3 Cable Ties...

  • Page 56: Reassembly Procedures

    All manuals and user guides at all-guides.com Reassembly Procedures ORAL INFLATOR ASSEMBLY...
  • Page 57 All manuals and user guides at all-guides.com INSTALL NEW O-RING...
  • Page 58 All manuals and user guides at all-guides.com...
  • Page 59 All manuals and user guides at all-guides.com INSTALL WASHER...
  • Page 60 All manuals and user guides at all-guides.com...
  • Page 61 All manuals and user guides at all-guides.com...
  • Page 62 All manuals and user guides at all-guides.com CONICAL SIDE DOWN...
  • Page 63 All manuals and user guides at all-guides.com...
  • Page 64 All manuals and user guides at all-guides.com INSTALL NEW LOCK NUT...
  • Page 65 All manuals and user guides at all-guides.com USE 1/4-INCH NUT DRIVER CAUTION HAND TIGHTEN ONLY...
  • Page 66 All manuals and user guides at all-guides.com...
  • Page 67 All manuals and user guides at all-guides.com FINGER TIGHT...
  • Page 68 All manuals and user guides at all-guides.com Reassembly Procedures POWER INFLATOR ASSEMBLY...
  • Page 69 All manuals and user guides at all-guides.com...
  • Page 70 All manuals and user guides at all-guides.com...
  • Page 71 All manuals and user guides at all-guides.com USE NEEDLE NOSE PLIERS...
  • Page 72 All manuals and user guides at all-guides.com INSTALL NEW O-RING...
  • Page 73 All manuals and user guides at all-guides.com...
  • Page 74 All manuals and user guides at all-guides.com...
  • Page 75 All manuals and user guides at all-guides.com WIDE SPACE UNDER “S” LOGO...
  • Page 76 All manuals and user guides at all-guides.com INSTALL NEW O-RING...
  • Page 77 All manuals and user guides at all-guides.com...
  • Page 78 All manuals and user guides at all-guides.com USE SMALL FLAT BLADE SCREWDRIVER HANDTIGHT...
  • Page 79 All manuals and user guides at all-guides.com...
  • Page 80 All manuals and user guides at all-guides.com...
  • Page 81 All manuals and user guides at all-guides.com USE NEEDLE NOSE PLIERS HANDTIGHT...
  • Page 82 All manuals and user guides at all-guides.com Reassembly Procedures DEMAND VALVE ASSEMBLY...
  • Page 83 All manuals and user guides at all-guides.com NEW L.P. SEAT...
  • Page 84 All manuals and user guides at all-guides.com...
  • Page 85 All manuals and user guides at all-guides.com...
  • Page 86 All manuals and user guides at all-guides.com USE Q.D. END OF REGULATOR VALVE BODY...
  • Page 87 All manuals and user guides at all-guides.com COMPRESS SPRING EXPOSE POPPET THREADS...
  • Page 88 All manuals and user guides at all-guides.com...
  • Page 89 All manuals and user guides at all-guides.com CATCH TREADS OF NEW LOCK NUT ON POPPET...
  • Page 90 All manuals and user guides at all-guides.com INSTALL LEVER CURVED END TOWARDS LEVER SUPPORT INDEX INDEX FEATURE...
  • Page 91 All manuals and user guides at all-guides.com...
  • Page 92 All manuals and user guides at all-guides.com USE 1/4-INCH NUT DRIVER THREAD LOCKNUT UNTIL POPPET FLUSH WITH END OF NUT...
  • Page 93 All manuals and user guides at all-guides.com INSTALL NEW O-RING...
  • Page 94 All manuals and user guides at all-guides.com...
  • Page 95 All manuals and user guides at all-guides.com...
  • Page 96 All manuals and user guides at all-guides.com...
  • Page 97 All manuals and user guides at all-guides.com...
  • Page 98 All manuals and user guides at all-guides.com INSTALL “GENTLY” WITH PLIERS...
  • Page 99 All manuals and user guides at all-guides.com...
  • Page 100 All manuals and user guides at all-guides.com USE SMALL FLAT BLADE SCREWDRIVER...
  • Page 101 All manuals and user guides at all-guides.com...
  • Page 102 All manuals and user guides at all-guides.com...
  • Page 103 All manuals and user guides at all-guides.com...
  • Page 104 All manuals and user guides at all-guides.com USE 11/13 AND 13/16-INCH OPEN END WRENCHES HAND TIGHT ONLY...
  • Page 105 All manuals and user guides at all-guides.com CONNECT QD HOSE TO A PROPERLY ADJUSTED FIRST- STAGE REGULATOR USING A 9/16-INCH OPEN END WRENCH...
  • Page 106 All manuals and user guides at all-guides.com...

  • Page 107: Regulator Adjustment

    All manuals and user guides at all-guides.com Regulator Adjustment and Testing Procedures...
  • Page 108 All manuals and user guides at all-guides.com ADJUST LOCKNUT USE 1/4-INCH NUT DRIVER...
  • Page 109 All manuals and user guides at all-guides.com LEVER HEIGHT ADJUSTMENT EVEN WITH EDGE OF HOUSING USE TL123 SPECIALTY TOOL...
  • Page 110 All manuals and user guides at all-guides.com REGULATOR TEST APPLY AIR PRESSURE TO REGULATOR FIRST-STAGE (2700 to 3500PSI) CHECK FOR LEAKS FROM DEMAND VALVE NO LEAKS LEAKS PROCEED TO FINAL CHECK LEVER HEIGHT Reassembly and Final Adjust Locknut if Required Bench Testing Procedures (1/4-inch nut drive) ADJUST SEAT CROWN IF REQUIRED...
  • Page 111 All manuals and user guides at all-guides.com...
  • Page 112 All manuals and user guides at all-guides.com TURN CROWN “IN” 1/4 TURN USING 3/16-INCH HEX KEY IF STILL LEAKS NO MORE THEN ONE MORE 1/4 TURN (CLOCKWISE) IF AFTER ADJUSTMENT IT STILL LEAKS DISASSEMBLE AND INSPECT FOR PROBLEM...
  • Page 113 All manuals and user guides at all-guides.com Final Reassembly and Bench Test Procedures...
  • Page 114 All manuals and user guides at all-guides.com...
  • Page 115 All manuals and user guides at all-guides.com...
  • Page 116 All manuals and user guides at all-guides.com ALIGN NOTCH WITH BACK OF REGULATOR HOUSING...
  • Page 117 All manuals and user guides at all-guides.com SECOND STAGE INTERMEDIATE OPENING EFFORT PRESSURE RANGE 1.4-2.4 INCHES OF 125-155 PSI WATER...
  • Page 118 All manuals and user guides at all-guides.com...
  • Page 119 All manuals and user guides at all-guides.com...
  • Page 120 All manuals and user guides at all-guides.com...
  • Page 121 All manuals and user guides at all-guides.com...
  • Page 122 All manuals and user guides at all-guides.com...
  • Page 123 All manuals and user guides at all-guides.com...
  • Page 124 All manuals and user guides at all-guides.com...
  • Page 125 All manuals and user guides at all-guides.com...
  • Page 126 All manuals and user guides at all-guides.com...
  • Page 127 All manuals and user guides at all-guides.com THE END...