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Summary of Contents for Equalizer ELPTP50
- Page 1 O P E R AT O R I N S T R U C T I O N M A N U A L TFA15TI I N T E G R A L H Y D R A U L I C F L A N G E A L I G N M E N T T O O L...
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Page 2: Table Of Contents
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 CONTENTS INTRODUCTION TOOL SAFETY GENERAL SAFETY PERSONNEL COMPETENCY DISCLAIMER DEFINITION OF TERMS HAZARDS TOOL OPERATION GENERAL GUIDANCE HANDLING TOOL INSTALLATION ADJUSTMENT LEG WING EXTENSION CYLINDER ADJUSTMENT SLEEVE TOOL CHECKS... -
Page 3: Introduction
If in doubt as to the safety precautions and applications, contact Equalizer using the contact details at the back of this manual. FLANGE ALIGNMENT TOOL TFA15TI... -
Page 4: De Finiti O N O F T E R M S
Equalizer Hand Pump, which has a factory-set safety valve preventing the safe working pressure being exceeded. If alternative hydraulic pumps are used, ensure that there are adequate systems to limit the the working pressure to 700 bar (10,000 psi). -
Page 5: Tool Operation
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 H AND L I NG The tool should be lifted and manouvered using its two handles. TOOL OPERATION FRONT HANDLE BACK HANDLE G ENE R AL GUID A NC E Prior to alignment, an assesment should be carried out to determine the most appropriate positioning of the tool on... -
Page 6: Adjustment Leg
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 A DJ US TMENT LE G C Y L I ND E R A D JU S T M E NT S L E E V E Extend the Adjustment Leg by turning the knurled foot The Alignment Piston has a 65mm stroke. -
Page 7: Tool Checks
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 T OOL CHE C KS A L IG NM E NT Ensure that the tool is sitting square on the Refer to section 5.2 for tool actuation instructions. flange, that the wing is parallel to the pipe wall and that the Adjustment Leg is adjusted prior Actuating the tool will extend the Alignment Piston and... -
Page 8: Tool Maintenance
Replace missing worn or damaged parts. Use only genuine Equalizer parts from approved distributors or TOOL MAINTENANCE service centres. Equalizer parts have been engineered and manufactured to be fit-for-purpose. Grease all moving parts by following the Lubrication Procedure prior to usage, storage or transportation. -
Page 9: Storage & Transportation
IM_ TFA_ REV03_ A4 STOR AGE & TR A NSP O R T AT I ON Equalizer tools should be stored in a cool dry place. Tools should always be cleaned, serviced and lubricated prior to storage. Ensure that tools are stored in their designated packing cases. -
Page 10: Tfa15Ti
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 RANGE OF APPLICATION DIMENSION MINIMUM MAXIMUM Bolt Hole Diameter 45mm 51mm TFA15TI M Misalignment 65mm Rise 150mm 250mm Pipe Leg Drop 83mm 123mm W Wing Reach 120mm... - Page 11 O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 ACTUATING THE TFA15TI Follow the Tool Operation instructions (see Section 3), using the following instructions to actuate the TFA15TI T FA 15T I TO O L F U NC T I ON tool.
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Page 12: Kit Contents
O P E R ATO R I NS TRUC TI ON MA NUA L IM_ TFA_ REV03_ A4 T FA15TI K IT C O NT E NT S T F A 1 5 TI DI M E NS IO NS STANDARD KIT Tool Weight: 21.5kg (47.4lb) 1 x TFA15TI Tool... -
Page 13: Troubleshooting
T FA 15T I TR O U BL E S H OO T I NG R E C O M M E N D E D A C T I O N : Refer to an approved Equalizer distributor for further instruction. -
Page 14: Registered Head Office
Claymore Drive Aberdeen Scotland AB23 8GD A PP L IC AB LE P AT E NT NU M B E R S The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD TFA15TE and TFA15TI tools: REGISTERED PATENTS • 5832582 •... - Page 15 TFA15TI PARTS LIST 270000-01 REV.01 ITEM PART NO DESCRIPTION 270100-01 WING ARM_WELDED ASSEMBLY 270200-01 BODY ASSEMBLY - WELDED 270300-01 STRUT ASSEMBLY 270500-01 CYLINDER ASSEMBLY 271300-01 HANDLE ASSEMBLY 270400-01 ADJUSTABLE LEG ASS 270900-01 ADJUSTMENT LEG FIXING SHAFT 272000-01 SIDE SPACER BUSH 270800-01 SPIRAL CLIP 070393-01...
- Page 16 TFA15TI CYLINDER ASSEMBLY PARTS LIST 270500-01 REV.01 ITEM QTY/ASS PART NO DESCRIPTION 840300-01 H.CYLINDER & PUMP TI ASSEMBLY 270600-01 CYLINDER FOOT ASSEMBLY 270701-01 CYLINDER ADJUSTING RING 270501-01 TI CYLINDER SLEEVE SPIRAL RETAINING RING M6 SCKT SET SCREW 271900-01 M5 SCKT SET SCREW...
- Page 17 TI CYLINDER PARTS LIST 840300-01 REV.02 1 19 26 23 24 42 46 ITEM NO. PART NO DESCRIPTION QTY. HANDLE CLEVIS CLEVIS PIN 840160-01 RETAINING RING WIPER SEAL TENSION DIE SPRING SPRING LOCK M6 CAPSCREW 840110-01 O-RING BACK-UP RING SCREW M6 GASKET SEAL O-RING RELIEF VALVE SCREW...
- Page 18 STRUT ASSEMBLY PARTS LIST 270300-01 REV.01 ITEM PART NO DESCRIPTION QTY/ASS 270301-09 STRUT TUBE 270302-09 CLEVIS M8 BUTTON HEX SCREW FOAM GRIP - 34MM X 135MM 271600-01 6MM ROLL PIN...
- Page 19 SAFETY BOND ASSEMBLY PARTS LIST 270800-01 REV.01 ITEM PART NO DESCRIPTION QTY/ASS 270800-01 SAFETY BOND ASSEMBLY...
- Page 20 HANDLE ASSEMBLY PARTS LIST 271300-01 REV.01 ITEM PART NO DESCRIPTION QTY/ASS 501301-01 HANDLE BAR 501101-01 HANDLE LEFT 501201-01 HANDLE RIGHT BLUE HANDLE SLEEVE WASHER (0.8MM) 271800-01 SCREW FOR HANDLE SPACER...
- Page 21 ADJUSTMENT LEG ASSEMBLY PARTS LIST 270400-01 REV.01 ITEM PART NO DESCRIPTION QTY/ASS 270401-01 CLEVIS WELDED ASSEMBLY 270402-01 ADJUSTMENT FOOT ADJUSTMENT FOOT PAD SPIRAL CLIP 271700-01 M6 CSK HEX SCREW...
- Page 22 PROTECTIVE PAD SERVICE KIT 271400-01 REV.01 ITEM DESCRIPTION QTY/ASS M6 CSK HEX SCREW FOOT CAP TOWER FOOT CAP FLANGE PROTECTION PAD...
- Page 23 WING ADJUSTMENT SERVICE KIT 271500-01 REV.01 ITEM DESCRIPTION QTY/ASS ADJUSTMENT ROD ADJUSTER BOSS ADJUSTMENT BUSH ADJUSTMENT BUSH WASHER WING ADJUST DECAL_TFA15TI RELEASE KNOB 10MM EXTERNAL CIRCLIP WASHER 10mm ID M5 SCKT SET SCREW M5x12mm SCKT HEAD CPSCREW...
- Page 24 CLEVIS SERVICE KIT 840160-01 REV.01 ITEM DESCRIPTION HANDLE CLEVIS CLEVIS PIN RETAINING RING...
- Page 25 INTEGRAL MANIFOLD SERVICE KIT 375020-01 REV.01 ITEM DESCRIPTION QTY. STEEL BALL CONE SEAT CONE LONG SEPARATOR SPRING SPRING SCREW SPRING LOCK...
- Page 26 INTEGRAL BLADDER SERVICE KIT 840120-01 REV.02 ITEM DESCRIPTION QTY. STEEL BALL O-RING RELIEF VALVE SCREW RELIEF VALVE KNOB FIXING SCREW OIL FILL SCREW OVERLOAD COVER SCREW O-RING WASHER O-RING BACK UP RING O-RING PUMP PISTON ROD RESERVOIR BLADDER O-RING...
- Page 27 CYLINDER SERVICE KIT 840110-01 REV.02 ITEM QTY. DESCRIPTION WIPER SEAL TENSION DIE SPRING SPRING LOCK M6 CAPSCREW O-RING BACK-UP RING SCREW M6 GASKET SEAL...
- Page 28 E Q U A L I Z E R I N T E R N A T I O N A L L T D . H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d...
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