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Equalizer SWi12TMEX Operator's Instruction Manual

Flange spreading wedges
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O P E R AT O R I N S T R U C T I O N M A N U A L
SWi12/14TMEX
SWi20/25TIEX
SWi20/25TEEX
F L A N G E
S P R E A D I N G
W E D G E S
E Q U A L I Z E R I N T E R N A T I O N A L L T D
w w w . e q u a l i z e r i n t e r n a t i o n a l . c o m

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Summary of Contents for Equalizer SWi12TMEX

  • Page 1 O P E R AT O R I N S T R U C T I O N M A N U A L SWi12/14TMEX SWi20/25TIEX SWi20/25TEEX F L A N G E S P R E A D I N G W E D G E S E Q U A L I Z E R I N T E R N A T I O N A L L T D w w w .

  • Page 2: Table Of Contents

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English CONTENTS INTRODUCTION TOOL SAFETY GENERAL SAFETY PERSONNEL COMPETENCY DISCLAIMER DEFINITION OF TERMS HAZARDS GENERAL SPREADING WEDGE TOOL OPERATION GENERAL GUIDANCE FLANGE SPREADING FLANGE WORK FLANGE CLOSURE SAFETY BLOCKS STEPPED BLOCKS HANDLE...
  • Page 3 SWi20/25TEEX External Hydraulic Flange Spreading Wedge, marked ll 2G ck llB T5/ll 2D ck T100 °C The Equalizer™ SWi Innovative Range of Flange Spreading Wedge tools has been developed to assist in These markings mean that the tools have been designed...
  • Page 4 CAUTION: Take care to avoid sharp bends and as to the safety precautions and applications, contact kinks in hydraulic hoses. Bends and kinks can Equalizer using the contact details at the back of this cause severe back-up pressure and cause hose manual.

  • Page 5: O P E R Ato R I Ns Truc Tion Ma Nua Lim_Swi_Ex_Rev10_A4_English

    WARNING: Repairs and reconditioning of these tools may only be carried out by Equalizer or an approved distributor or service centre. DANGER: To minimise risk of personal injury keep hands and feet away from the tool and workpiece during operation.

  • Page 6: General Guidance

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English SWi SPREADING WEDGE TOOL OPERATION G ENE R AL GUI DANC E Before attaching the tool ensure at least two flange bolts remain in place. These should be 180 degrees apart with their nuts loosened sufficiently to enable flange work to F L A NGE S P R E ADI NG be carried out.

  • Page 7: Flange Work

    O P E R ATO R I NS T RUCTION MA NUA L IM_SWi_EX_Rev10_A4_English FL ANG E W O RK S A F E T Y B L O CK S Each tool is supplied with a set of 2 Safety Blocks. The Safety Blocks have been designed with steps that match DANGER: Do not rely upon hydraulic systems the spreading distance of the SWi tools.

  • Page 8: Handle

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English To remove the Stepped Blocks unscrew the M6 counter- sunk screw. Do not force the screw out of the Stepped L ANY A RD Block, it is deliberately retained to prevent it becoming misplaced.

  • Page 9: Step Dimensions & Spreading Distances

    O P E R ATO R I NS T RUCTION MA NUA L IM_SWi_EX_Rev10_A4_English STEP D IM E NS I O NS & SP R E A D I NG D I S TA NC E S JAW DIMENSIONS (WITHOUT STEPPED BLOCKS ATTACHED) TOOL CLOSED TOOL OPEN JAW DIMENSIONS (WITH STEPPED BLOCKS ATTACHED)

  • Page 10: Tool Maintenance

    • Inspection of the hydraulic coupler, checking for leaks, WARNING: Repairs and reconditioning of damage and degradation. If necessary, replace the these tools may only be carried out by Equalizer coupler. or an approved distributor or service centre. • Inspection of the Tension Die Spring in the hydraulic...

  • Page 11: Storage & Transportation

    S T OR AGE & TR A NSP O R T AT I O N Equalizer tools should be stored in a cool, dry place. Tools should always be cleaned, serviced and lubricated prior to storage. Ensure that tools are stored in their designated packing cases.

  • Page 12: Swi12/14Tmex

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English S W i 1 2 / 1 4 T M EX T OO L F U NC TI O N MECHANICAL TOOL OPERATION SWi12/14TMEX The SWi12/14TMEX Spreading Wedge uses mechanical torque to advance the wedge and spread the jaws.

  • Page 13: Dimensions

    O P E R ATO R I NS T RUCTION MA NUA L IM_SWi_EX_Rev10_A4_English TORQUE WRENCH CARE Prior to storing the Torque Wrench, and between use, leave the Torque Wrench with its lowest torque setting selected. To clean the Torque Wrench, wipe gently with a damp cloth.

  • Page 14: Swi20/25Tiex

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English S W i 2 0 / 2 5 T IE X TO O L F UNCT IO N HYDRAULIC TOOL OPERATION SWi20/25TIEX Prior to operation, ensure the air-vent in the integral hand pump is not obstructed.

  • Page 15: Kit Contents

    O P E R ATO R I NS T RUCTION MA NUA L IM_SWi_EX_Rev10_A4_English AIR RELIEF INSTRUCTIONS S W i 2 0 / 2 5 T IE X KI T C O NT ENTS In the event of air build-up within the cylinder-pump subassembly, the following procedure should be executed: STANDARD KIT Select advance (+), and pump the handle to extend the...

  • Page 16: Swi20/25Teex

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English S W i 2 0 / 2 5 T EE X TO O L F U NC TI O N HYDRAULIC TOOL OPERATION SWi20/25TEEX The SWi20/25TEEX Spreading Wedge uses a hydraulic cylinder to advance the wedge and spread the jaws.
  • Page 17 O P E R ATO R I NS T RUCTION MA NUA L IM_SWi_EX_Rev10_A4_English Repeat this process three further times to ensure that 580mm x 400mm x 180mm (22.8” x 15.7” x 7.1”) all air is removed from the system. The tool should now reach full working pressure Gross kit Weight 15.0 kg (33.0 lb)

  • Page 18: Dimensions

    O P E R ATO R I NS TRUC TION MA NUA L IM_SWi_EX_Rev10_A4_English MAXI KIT S W i 2 0 / 2 5 T EE X D IM E N S I O NS Product Code: SWi2025TEMAXEX 2 x SWi20/25TEEX Flange Spreader Wedgeheads TOOL DIMENSIONS - CLOSED 2 x 700 bar (10 000 psi) Hydraulic Cylinders...

  • Page 19: Troubleshooting

    Bleed any air from the hydraulic reservoir. Inspect the to an approved Equalizer distributor for further tool for oil leaks on the reservoir, possibly indicative instructions. of a perished bladder. Refer to an approved Equalizer FLANGE SPREADING WEDGES SWi12/14TMEX; SWi20/25TIEX; SWi20/25TEEX...

  • Page 20: Swi20/25Teex Troubleshooting

    Bleed the hydraulic system. Refer to an approved INFORMATION Equalizer distributor for further instruction. R E GI S TE R E D H E AD O F F I CE S Wi 20 /2 5 TEE X T R OU B LE SH O OTI NG EQUALIZER INTERNATIONAL LTD.

  • Page 21: Applicable Patent Numbers

    IM_SWi_EX_Rev10_A4_English A PPL IC AB LE P A T E NT NU M B E R S PARTS LISTS & SERVICE KITS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12/14TMEX, SWi20/25TIEX and SWi20/25TEEX tools: REGISTERED DESIGNS •...
  • Page 22 SWi12/14TMEX PARTS LIST 1420000-01 REV. 02 ITEM NO. PART NO DESCRIPTION 830201-01 WEDGE 830202-01 WEDGE TIP 830400-01 HANDLE 830500-01 CAPTIVE FASTENER 830600-01 LUGS 830800-01 ANCHOR POINT 830313-01 SPIRAL RETAINING RING 850300-01 MECHANICAL CYLINDER 830100-07 SWi JAW RETAINING WASHER M6 CSK HEX SCREW 840140-01 M5 SCKT SET SCREW M6 GRUB SCREW (25mm)
  • Page 23 Page 23...
  • Page 24 SWi20/25TIEX PARTS LIST 1430000-01 ITEM NO. PART NO DESCRIPTION QTY. 830201-01 WEDGE 830202-01 WEDGE TIP 840300-01 H.CYLINDER & PUMP TI ASSEMBLY 830400-01 HANDLE 830500-01 CAPTIVE FASTENER 830600-01 LUGS 830800-01 ANCHOR POINT 830313-01 SPIRAL RETAINING RING 830100-01 SWi JAW - SOLD IN PAIRS RETAINING WASHER M6 CSK HEX SCREW 840140-01...
  • Page 25 TI CYLINDER PARTS LIST 840300-01 REV. 03 27 3X ITEM NO. PART NO Description HANDLE CLEVIS 840160-01 CLEVIS PIN RETAINING RING WIPER SEAL TENSION DIE SPRING SPRING LOCK O-RING 840110-01 M6 CAPSCREW BACK-UP RING SCREW M6 GASKET SEAL O-RING RELIEF VALVE SCREW RELIEF VALVE KNOB FIXING SCREW OIL FILL SCREW...
  • Page 26 SWi20/25TEEX PARTS LIST 1440000-01 REV 02 ITEM NO. PART NO DESCRIPTION WEDGE(NOT REPLACEABLE) 830202-01 WEDGE TIP 830300-01 HYDRAULIC CYLINDER - 10,000 PSI 830313-01 SPIRAL RETAINING RING 830400-01 HANDLE 830500-01 CAPTIVE FASTENER 830600-01 LUGS 830800-01 ANCHOR POINT 830100-07 SWi JAW RETAINING WASHER M6 CSK HEX SCREW KIT 840140-01 M6 GRUB SCREW (12mm) (N/A ON TM)
  • Page 27 TE HYDRAULIC CYLINDER PARTS LIST 1420000-01 REV. 02 Page 27...
  • Page 28 SAFETY BLOCK SMALL SERVICE KIT 830021-01 REV. 03 ITEM PART NO DESCRIPTION 830010-01 SAFETY BLOCK SML_FINISHED 830030-01 SAFETY BLOCK HANDLE 830012-01 CAP SCREW M6X35 Page 28...
  • Page 29 SAFETY BLOCK LARGE 830020-01 REV. 03 ITEM NO. PART NO DESCRIPTION 830011-01 SAFETY BLOCK LARGE_FINISHED 830030-01 SAFETY BLOCK HANDLE 830012-01 CAP SCREW M6X35 Page 29...
  • Page 30 STEP BLOCK SERVICE KIT ITEM NO. PART NO DESCRIPTION 830700-01 STEP BLOCK FINISH MACHINED 503703-01 M6 CSK HEX SCREW 830901-01 RETAINING WASHER 060701-01 4mm ALLEN KEY Page 30...
  • Page 31 SAFETY LANYARD 830080-01 REV.01 Page 31...
  • Page 32 SWI FASTENER SERVICE KIT 840140-01 REV. 03 ITEM NO. PART NO DESCRIPTION 830901-01 RETAINING WASHER 503703-01 M6 CSK HEX SCREW 300401-01 M5 SCKT SET SCREW 301301-01 M6 GRUB SCREW (12mm) N/A ON TM 850313-01 M6 GRUB SCREW (25mm) N/A ON TI AND TE 060701-01 4mm ALLEN KEY 060702-01...
  • Page 33 SWi DECAL SERVICE KIT 840150-01 REV. 01 Page 33...
  • Page 34 Page 34...
  • Page 35 Page 35...
  • Page 36 Page 36...
  • Page 37 CLEVIS SERVICE KIT 840160-01 REV. 01 Page 37...
  • Page 38 CYLINDER SERVICE KIT 840110-01 REV. 01 Page 38...
  • Page 40 E Q U A L I Z E R I N T E R N A T I O N A L L T D . H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d...

This manual is also suitable for:

Swi25teexSwi14tmexSwi20tiexSwi25tiexSwi20teex

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