Mendota E-FV33i Installation & Operating Instructions Manual
Mendota E-FV33i Installation & Operating Instructions Manual

Mendota E-FV33i Installation & Operating Instructions Manual

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FullView Direct Vent Gas Fireplace Insert Heater
f i r e - p a r t s . c o m
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property dam-
age, personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas suppli-
er.
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
Part #85-03-00856
Premium Texture Fiber Logs Combustion System
MODEL #E-FV33I ECHO SERIES
INSTALLATION & OPERATING INSTRUCTIONS
DOCUMENT NO. E-FV33i-1011
WARNING
With
AVERTISSEMENT : Assurez-vous de bien
les instructions donné dans cette notice pour réduire au min-
imum le risque d'incendie ou pour éviter tout dommage
matéeriel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vape-
rurs ou liquides inflammables dans le voisinage de cet
appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d'allumer d'appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appe-
lez le service dos incendies.
L'installation et service doit être exécuté par un quali-
fié installer, agence de service ou le fournisseur de gaz.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour consulta-
tion ultérieure.
suivre

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  • Page 1 FullView Direct Vent Gas Fireplace Insert Heater With Premium Texture Fiber Logs Combustion System MODEL #E-FV33I ECHO SERIES INSTALLATION & OPERATING INSTRUCTIONS DOCUMENT NO. E-FV33i-1011 f i r e - p a r t s . c o m WARNING: If the information in this manual is not followed...
  • Page 2: Safety And Warning Information

    WARNING Cet appareil peut être installé dans un maison préfabri- Mendota gas fireplaces are heat producing appliances. quée (mobile) déjà installée à demeure si les règlements Do not burn wood, paper or other materials in this fire- locaux le permettent.
  • Page 3 Due to high temperature, the appliance should be LOCATED out of traffic areas and away from furniture and draperies. En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
  • Page 4: E-Fv33 Ifeatures - Quick Reference Information

    E-FV33i FEATURES - QUICK REFERENCE INFORMATION EXTERNAL DIMENSIONS: 30-3/8” Wide X 18-3/8” High X 15-3/4” Deep GLASS SIZE: NeoCeram Glass with non-reflective coating. Visible Glass measures 398 in . Actual Glass size is 468 in MINIMUM FIREPLACE DIMENSIONS REQUIREMENT: 30-1/2 Wide X 18-3/8” High X 15-3/4” Deep MANTEL ALLOWANCE: 8”...
  • Page 5: Table Of Contents

    CLEANING VIEWING GLASS ..............................50 AGA/ANSI APPROVAL ................................50 TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT ....................50 BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS .................. 51 BURNERS AIR SHUTTER CONTROLS ............................52 REPLACEMENT AND SERVICE PARTS............................52 GAS VALVE TRAIN ASSEMBLY REPLACEMENT PARTS LIST ....................53...
  • Page 6 GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT ...................... 54 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM .................. 55 MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY ..............58 f i r e - p a r t s . c o m...
  • Page 7: Specifications

    Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American Na- tional Standards Institute - ANSI Gas Appliance Safety Standards. . The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562.
  • Page 8: Specific Requirements For The Common Wealth Of Massachusetts

    Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.
  • Page 9: Safety And Warning Information

    SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water.
  • Page 10: Building Permit And Installation Inspection Approval Requirements

    Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap- proved service person if there is any delay in burner light off.
  • Page 11: General Information

    HEATING PERFORMANCE The Mendota E-FV33i I Fireplace Insert is a true, high efficiency gas heater. The Mendota Insert will usually heat a large f i r e - p a r t s . c o m area of your home if situated to maximize heat circulation.
  • Page 12: Locations Of Functional Components

    LOCATIONS OF FUNCTIONAL COMPONENTS STANDING PILOT LIGHT SWITCH REMOTE RECEIVER ACCENT LIGHT HOUSING SECONDARY AIR FAN CONTROL INTAKE DAMPER MODULE ADJUSTMENT RIGHT BLOWER SLIDING VENT ACCENT LIGHT ADAPTER DIMMER SWITCH PRIMARY AIR INTAKE VELOCITY ADJUSTMENT IS LOCATED HERE! f i r e - p a r t s . c o m ACCENT LIGHT DIMMER SWITCH RECEIVER...
  • Page 13: E-Fv33 Ioverall Dimensions

    E-FV33i OVERALL DIMENSIONS 30 3/8 MINMUM FIREPLACE 22 3/16 WIDTH REQUIRED MINIMUM FIREPLACE AT FRONT OPENING WIDTH REQUIRED AT REAR WALL 9 5/8 15 3/4 MINIMUM FIREPLACE 12 7/8 DEPTH REQUIRED 1 7/8 SURROUND/FACEPLATE DEPTH 27 5/8 f i r e - p a r t s . c o m VISIBLE GLASS SIZE = 398 SQ.
  • Page 14: Specifications & Clearances

    MENDOTA E-FV33i GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES Minimum Fireplace Opening Required 30-3/8” wide X 18-3/8” high X 15 3/4” Deep E-FV33i Faceplate Dimensions Inches Inches 30 3/8 No Trim 22 3/16 Is available 1016 For E-FV33I 1118 15 3/4 MANTEL DEPTH (IN.)
  • Page 15: Installation Instructions

    CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition, also known as...
  • Page 16: Flue Venting

    FLUE VENTING The E-FV33i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. The minimum vertical vent length required is 10 feet. The maximum allowed vertical vent length is 70 feet. In the USA, the air-intake pipe may be run past the damper into the chimney and terminated with an open end 2 feet past the dam- per mechanism.
  • Page 17 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3"...
  • Page 18 Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent 3-7/8" EXHAUST 2-7/8" AIR INTAKE STUB Adapter towards rear of Insert. STUB Tightly secure 3” and 4” flex vents with VENT CONNECTION clamps provided. Seal vent ADAPTER cap/flashing to top of chimney with weatherproof sealer.
  • Page 19 Be sure all items on Installation Check-Off List have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
  • Page 20: Raised Hearth Specifications

    RAISED HEARTH SPECIFICATIONS BOTTOM EDGE OF GLASS WINDOW f i r e - p a r t s . c o m In most installations, a 16" non-combustible protector is required in front of the unit’s glass door surface on the floor or raised hearth. This protection can be any non-combustible material such as 24-gauge sheet metal, tile, brick, concrete board, etc.
  • Page 21: Gas Supply Requirements

    STRICTLY TO LOCAL AND NATIONAL CODES. GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply piping may enter the cabinet from either the left or right side.
  • Page 22 Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 23: High Altitude Installations

    HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #46R/#49F and for propane gas is #56R/#3/64”F. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must convert the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the ap- pliance at the time of conversion.
  • Page 24: Installation Check Off List

    The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's warranty and liabilities will be voided: Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 15 with ...
  • Page 25: Door Removal And Replacement

    DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Glass latch tool #HA-57-00743 is supplied with the unit. To Unlatch Glass Frame Latches: 1.
  • Page 26: E-Fv33 Ilog Set Installation Instructions

    NEVER “over fire" by increasing BTUH above nameplate specifications. NEVER turn down pilot flame less than 1 inch long. E-FV33i LOG SET PARTS IDENTIFICATION DIAGRAMS (COALS AND INSWOOL BAGS ARE NOT SHOWN HERE) f i r e - p a r t s . c o m...
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  • Page 37: Before You Begin

    REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: Press the ON/OFF button. The transmitter display will show all active icons on the screen. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON (meaning normal Thermostat) or Smart (meaning Smart Mode). In OFF (Manual Mode), the appliance will ignite and start on HI.
  • Page 38: To Turn Off The Appliance, Press The On/Off Button

    BEFORE YOU BEGIN Read this entire manual before you use your new fireplace (especially the section “Safety Precautions” on page 7). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Receiver will “beep”...
  • Page 39: Manual Bypass Of The Remote System

    MANUAL BYPASS OF THE REMOTE SYSTEM If the remote transmitter is misplaced or lost, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the ON position. This will bypass the remote control feature of the system and the appliance’s main burner will turn on.
  • Page 40: First Time" Pilot Lighting Instructions

    “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the receiver and the remote control transmitter are in the "OFF"...
  • Page 41: Initializing The Remote Control System

    ON as long as the “Standing Pilot Light Switch” is in the ON position. NOTE: Mendota Fireplaces recommends that the Standing Pilot Mode be used during the winter months when external temperatures fall be- low 50 F.
  • Page 42: E-Fv33 Igas Ignition System Wiring Diagram

    E-FV33i GAS IGNITION SYSTEM WIRING DIAGRAM f i r e - p a r t s . c o m...
  • Page 43: Maintenance

    MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person.
  • Page 44: Natural To Lp Gas Conversion Instructions

    établis dans les instruc- tions de propriétaire provisionnées avec l'équipement. Kit # HA-82-00411 Mendota Model E-FV33i Motorized This conversion kit shall be installed by a qualified service agency in LP Pressure accordance with the manufacturer’s instructions and all applicable...
  • Page 45 Using a ½” deep well socket wrench, remove Front and Rear Orifices. Thread a new 3/64” drilled orifice to both Front and Rear Orifice mounting brass fittings. Tighten down orifices. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of internal components.
  • Page 46 11. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minimum. 12. Install both rear and front burners in their original locations and positions and secure down using screws you removed earlier.
  • Page 47 You must remove the left side Valve Access Panel to replace the pressure regulator. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of internal components. WARNING: DO NOT FORCE. EXCESSIVE FORCE MAY DAMAGE INTERNAL WIRING COMPONENTS! 2.
  • Page 48: Lp Pressure Regulator Conversion Instructions

    LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifical- ly approved with this appliance may result in property damage or personal injury.” AVERTISSEMENT. Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
  • Page 49: Lp Gas Pressure Requirements

    LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace.
  • Page 50: Checking For Normal Burner (S) Ignition Characteristics

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 51: Customer Information And Trouble-Shooting

    Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fire- place viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting"...
  • Page 52: Burner Flames Adjustment- Air Intake Damper Controls

    BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS This appliance is equipped with two Air Intake Adjustment Damper Controls: VENT LENGTH DAMPER POSITION PRIMARY DAMPER and SECONDARY DAMPER. It is important to understand 10-20 FEET OPEN the functions of the two dampers prior to adjusting them. 30 FEET CLOSED PRIMARY AIR INTAKE DAMPER...
  • Page 53: Burners Air Shutter Controls

    WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. REPLACEMENT AND SERVICE PARTS Replacement parts are available through your authorized Mendota Dealer. Contact your Mendota Dealer for all service and replace- ment parts needs. COMMON REPLACEMENT PARTS LIST...
  • Page 54: Gas Valve Train Assembly Replacement Parts List

    GAS VALVE TRAIN ASSEMBLY REPLACEMENT PARTS LIST E-FV33i VALVE ASSEMBLY COMPONENTS LIST KEY# Part Number Description 05-02-00344 885 PROFLAME SIT VALVE 05-04-00050 PILOT ASSY, SIT 05-04-00059 PILOT TUBE 30", SIT, 2.182.282 (NOT SHOWN) 50-06-00109 PIN,ROLL, 3/32" Dia x 1/2" 55-02-00087 TUBING, 3/8"...
  • Page 55 FRAME, WELDMENT, GLASS, HA-82-00419 E-FV33i GLASS GASKET, TADPOLE, 65-02-00103 RETAINER 3/8”BULB, 3/4” TAIL TABS 65-06-01272 GLASS, CERAMIC, E-FV33i GASKET USE LARGE PLIERS TO BEND DOWN (4) TABS GLASS AS SHOWN GASKET ROTATE GASKET UP SO ADHESIVE MAKES CONTACT WITH GLASS...
  • Page 56 As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Op- tionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP...
  • Page 57 THIS PAGE LEFT BLANK, INTENTIONALLY. f i r e - p a r t s . c o m...
  • Page 58 TAPE SHUT f i r e - p a r t s . c o m ---------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
  • Page 59 2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer. Mendota is not responsible for any damage to or malfunction of the Insert unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation or operation, installation by unqualified personnel or breach of the conditions of this limited warranty will excuse Mendota from performance of any part of the limited warranty.
  • Page 60 f i r e - p a r t s . c o m Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com www.mendotahearth.com Part #85-03-00856...

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