Related Manuals for nifty TM34M ECO Series
Summary of Contents for nifty TM34M ECO Series
- Page 1 TM34M Operating and Safety Instructions MODEL TM34M ECO SERIES Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50406/01...
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Page 3: Table Of Contents
TM Eco Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the TM34 Trailer Mount Series 1.4 General Specification 1.5 Identification SAFETY 2.1 Mandatory Precautions 2.2 Environmental Limitations 2.3 Noise & Vibration PREPARATION AND INSPECTION 3.1 Unpacking 3.2 Preparation for Use... -
Page 4: Introduction And General Information Page
TM Eco Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with proper safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
TM Eco Series Operating & Safety Instructions SCOPE These operating instructions contain all the necessary information required to allow the safe operation of any Niftylift TM34, powered by electric (DC), diesel (D), gasoline (G) engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated Workshop and Parts manual for your model of Niftylift TM34. -
Page 6: General Specification
TM Eco Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE TM34 MAXIMUM HEIGHT - WORKING 40ft 5in MAXIMUM HEIGHT - BASKET 33ft 10in MAXIMUM HEIGHT - STOWED 6ft 3in MAXIMUM OUTREACH 16ft 8in MAXIMUM WIDTH - TOWING JACK SPREAD 8ft 11in MAXIMUM LENGTH - STOWED 18ft MAXIMUM CAPACITY (USA) -
Page 7: Identification
TM Eco Series Operating & Safety Instructions IDENTIFICATION (USA PLATE) This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. USA – 07/11 Issue 01... -
Page 8: Safety
TM Eco Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 9 TM Eco Series Operating & Safety Instructions 2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate. 2.1.9 Never position any part of the Niftylift within 12ft of any electrical power line, conductor or similar not exceeding 66kV.
- Page 10 TM Eco Series Operating & Safety Instructions 2.1.21 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation he shall cease operation of the Niftylift and request further information as to safe operation from his management, or owner, dealer or manufacturer before further operation of the Niftylift.
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Page 11: Environmental Limitations
TM Eco Series Operating & Safety Instructions ENVIRONMENTAL LIMITATIONS All Niftylift Trailer Mounts are limited to operation as previously described and any slopes must be adjusted by use of the outriggers and jacks. Unless specifically configured otherwise, the machine will have short time rating for operation in extreme temperatures, i.e. -
Page 12: Preparation And Inspection
TM Eco Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial basket is put into service. -
Page 13: Pre-Operational Safety Check Schedules
TM Eco Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial basket shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 14 TM Eco Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 80ft lbs/110Nm or 110ft lbs/150Nm Traction Drive Option). Check outriggers for condition, security and operation. Check that the boom rotation gear worm is secure and correctly in mesh. Clean and re-grease. Inspect brakes for operation and wear.
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Page 15: Placard, Decals And Installation
Manual Hand Pump Emergency Stop P14864 P20330 General Warning P14921 Head Protection P15383 Serial Plate P17328 SWL 500lbs Nifty TM34T P14612 P14390 Niftylift.com P19092 Push & Release P14926 Hydraulic Controls – 3 lever Warning Stripes P18634 Outriggers - Manual P14960 Point Load - 7.8kN... - Page 16 TM Eco Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER P18890 Traction Drive - Engage P14782 Hand Crush (Traction Drive) P18975 Traction Drive – Release P18976 Traction Drive – On slope Rotating Machinery P15010 P14884 Footswitch P15334 Carb Regulations USA – 07/11 Issue 01...
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Page 17: Torque Requirements
TM Eco Series Operating & Safety Instructions TORQUE REQUIREMENTS SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm) Grade 10.9 (10) (14) 18.5 (25) (35) M 10 (49) (69) M 12 (86) (120) M 14 (135) (190) M 16 (210) (295) M 18 (290) (405) -
Page 18: Operation
TM Eco Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 KLAXON: - Mounted on the power control box is a klaxon which is interlocked into the stabiliser control circuit. It is this device that sounds continuously if a jack goes light in operation, with the booms raised, warning the operator of this condition. -
Page 19: Setting Up Procedures
TM Eco Series Operating & Safety Instructions SETTING UP PROCEDURES FAILURE TO DEPLOY THE OUTRIGGERS CORRECTLY COULD RESULT IN DEATH OR SERIOUS INJURY. ALL MODELS Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. - Page 20 TM Eco Series Operating & Safety Instructions HYDRAULIC OUTRIGGERS (TM34H) MODELS Ensure that the key switch at the ground control station is turned to the “ON” position (i.e. clockwise). At the outrigger control station press down and hold the power lever on the right hand side. This activates the power and diverts hydraulic flow to the legs for setting up.
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Page 21: Ground Control Operation
TM Eco Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Check below, above and around the basket for any obstructions or hazards before operating any function. - Page 22 TM Eco Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Turn the release valve anti-clockwise on the relevant cylinder and manoeuvre the machine as normal using the hand levers (Basket or Base). 4.3.2 BOOM FUNCTIONS Push and hold green power button.
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Page 23: Basket Control Operation
TM Eco Series Operating & Safety Instructions BASKET CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 24 TM Eco Series Operating & Safety Instructions ALL MODELS Push and hold green power button. Select the boom function required and operate hand levers in full accordance with manufacturers Operating and Safety manual. When not in use return machine to stowed position, fully raise and stow all outriggers, turn the key to the “OFF”...
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Page 25: Batteries And Charging
TM Eco Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 26 TM Eco Series Operating & Safety Instructions Some Niftylifts are fitted with a Battery Management System, which permanently monitors the condition of the batteries. When the batteries become discharged to 20% of their capacity the management system will begin to "shut down" the hydraulic power packs. This causes the drive/boom operating system to alternately stop and start, signalling to the operator that re- charging is necessary.
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Page 27: Transporting, Towing, Storage And Setting To Work
TM Eco Series Operating & Safety Instructions TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 4.6.1 TRANSPORTING If a work basket is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. - Page 28 TM Eco Series Operating & Safety Instructions 4.6.2 TOWING THE MAXIMUM RECOMMENDED TOWING SPEED OF A NIFTYLIFT IS 45 MPH WITH A VEHICLE THAT COMPLIES WITH ALL ROAD TRAFFIC REGULATIONS. SPEEDING MAY RESULT IN DEATH OR SERIOUS INJURY. DO NOT TOW THE MACHINE ON THE ROAD AT SPEED WITHOUT EXTENDING THE AXLES.
- Page 29 TM Eco Series Operating & Safety Instructions To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return the lever to the horizontal position. Care should be taken when operating the handbrake lever due to the forces involved in engaging the ratchet mechanism.
- Page 30 TM Eco Series Operating & Safety Instructions Ensure that all safety devices and controls operate in accordance with the instructions. If necessary, perform a load test to establish the machine stability before putting the machine to work. On completion of an extended period of road transport, the machine might need additional inspection to identify any transit degradation, which could render the machine unsafe.
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Page 31: Traction Drive
TM Eco Series Operating & Safety Instructions TRACTION DRIVE On those trailer machines equipped primarily with fixed width axles, a traction drive system is an available option. This function allows the machine to be manoeuvred by one man, and provides the machine with the capability of ascending or descending a slope of 10% (5.7 degrees). - Page 32 TM Eco Series Operating & Safety Instructions DISENGAGING DRIVE Unless the machine has been manoeuvred to allow it to be coupled to a towing vehicle (as described in the appropriate section of this handbook), before disengaging the traction drive system the parking handbrake must be fully engaged. On no account disengage the traction drive system unless the handbrake is engaged, the wheels are securely chocked or the machine is connected to a towing vehicle.
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Page 33: Emergency Controls
TM Eco Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS. -
Page 34: Responsibilities
TM Eco Series Operating & Safety Instructions Responsibilities CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 35: Inspection/ Service Check List
TM Eco Series Operating & Safety Instructions INSPECTION/SERVICE/PRE-HIRE CHECK LIST MACHINE SERIAL NO TOWING PASS FAIL Operation of tow coupling Operation of handbrake Operation of jacking wheel OUTRIGGERS Micro-switches secure Locating pins operating freely and oiled Stabilisers operate smoothly Operation of each micro-switch and klaxon (if fitted) Operation of jack control valve and buttons Operation of each hydraulic jack Operation of each micro-switch including siren... - Page 36 TM Eco Series Operating & Safety Instructions BOOM ROTATION PASS FAIL Boom rotation assembly and motor are secure Worm/wheel mesh correct, no excessive wear No end float of worm in housing Rotation gear wheel bolts secured Boom rotation gear guards secure BASKET Operation of control valve and buttons Operation of all booms over full range...