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OM-TSZZZZ-CEE-01
Original Instruction
OWNER'S (OPERATOR'S) MANUAL
AND SAFETY INSTRUCTIONS
FOR KITO PLAIN AND GEARED TROLLEY
TS
SERIES
ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.
Issued September 1994. Revised July, 2016 (revision 11)
This instructions describe for connection with manual hoists. In case of connection with electric chain
hoist ER2 series, please refer to the "ER2 electric chain hoist Owner's Manual".
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Summary of Contents for KITO TS Series
- Page 1 OM-TSZZZZ-CEE-01 Original Instruction OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS FOR KITO PLAIN AND GEARED TROLLEY SERIES ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE. Issued September 1994. Revised July, 2016 (revision 11) This instructions describe for connection with manual hoists. In case of connection with electric chain...
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Page 2: Table Of Contents
CONTENTS DEFINITIONS............................1 INTENDED PURPOSE..........................1 BEFORE USE ............................1 Safety summary ............................1 Safety instructions........................... 2 MAIN SPECIFICATIONS ........................4 INSTALLATION ............................6 Coupling with manual chain hoists......................6 Coupling with electric chain hoists......................7 Adjusting trolley width before installation ................... 10 Installation of trolley onto beam ...................... -
Page 3: Definitions
KITO plain and geared trolley TS series. The safety factor of the tolloey is 4:1. The hoist may lift and hold a load more than the rated loads check that structure for mounting the tolley has sufficient strength. -
Page 4: Safety Instructions
3.2 Safety instructions WARNING If this trolley is used in conjunction with a hoist, also refer to the hoist manual for additional precautions and instructions. 3.2.1 Before use ALWAYS be sure to wear the proper clothing and personal protective equipment when using and operating the product. - Page 5 3.2.5 Others ALWAYS consult the manufacturer or your dealers if you plan to use a trolley in an excessively corrosive environment. (Salt water, sea air and/or acid, explosive environment or other corrosive compounds, etc.). ALWAYS when not in use of the trolley store it at dry place where appropriate for the weight and size.
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Page 6: Main Specifications
4. MAIN SPECIFICATIONS 0.5 to 3 t For manual chain hoist For electric chain hoist Rail tread Rail tread Rail tread Suspender C (3t, 5t) Suspender C Suspender E,G - 4 -... - Page 7 - If the adjustment of the bottom of the hand chain between 500 mm and 1000 mm from the ground is required, consult KITO. This device was tested according to the required static and dynamic load test provided on the European standard EN 13157.
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Page 8: Installation
5. INSTALLATION Fig. 5-1 Fig. 5-2 Fig. 5-3 TSP+M3CB TSG+M3CB TSP+CF 5.1 Coupling with manual chain hoists (1) The M3 series hoist can be coupled either in the hook suspension method (the top hook is hung from the suspender C as shown in Fig. 5-1), or in the direct coupling method (the hoist body, with the top hook removed, is directly coupled to the suspender C as shown in... -
Page 9: Coupling With Electric Chain Hoists
(b) For 3 or 5t (Refer to Fig.5-6) Fig. 5-6 Mounting suspender C In addition to the procedure stated earlier, the following steps are also required. Top hook 1) Remove the split pin (from the slotted Suspender C Chain pin nut), and then remove the slotted nut, Split Slotted nut... - Page 10 Table 5.1 Adjusting spacers arrangement on suspension shaft Capacity (t) Beam flange width (mm) Parts Plain Geared Name trolley trolley Inner 2 Thin spacer Outer 125kg Inner 0 Thick 250kg spacer Outer 500kg Inner 0 Fixing spacer Outer Inner Thin spacer Outer 125kg...
- Page 11 Capacity (t) Beam flange width (mm) Parts Plain Geared Name trolley trolley Inner 2 Thin spacer Outer 125kg Inner 4 Thick 250kg spacer Outer 500kg Inner 0 Fixing spacer Outer Inner 2 Thin spacer Outer 125kg Inner 4 250kg Thick spacer Outer 500kg...
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Page 12: Adjusting Trolley Width Before Installation
Bend to 70 or winder rail, separate them with a stopper between every two trolleys. Determine the distance between stoppers depending on site requirements, or contact KITO or a KITO authorized dealer for help. - 10 -... -
Page 13: Installation Of Stopper Onto Traversing Beam
5.5 Installation of stopper onto traversing beam Make sure to install the stoppers at both ends of the beam. 5.6 Check points after installation When the entire installation is completed, check the following: (1) Check whether the relation between the positions of the trolley and the chain hoist is correct (Refer to Fig. -
Page 14: Trolley Storage
6.4 Trolley storage CAUTION Observe the following points when storing the trolley. NEVER expose the trolley to rain or dew. ALWAYS wipe off all dirt and water. ALWAYS Store in a dry place. ALWAYS lubricate gear side of the pinion and track wheel G.(TSG) 7. -
Page 15: Periodic Inspection
7.3 Periodic inspection Periodic inspection shall be made at the interval shown below and should follow the given procedures. NORMAL (Normal use) : Semiannual inspection HEAVY (Frequent use) : Quarterly inspection SEVERE (Excessively frequent use): Monthly inspection Inspect all the items in “Periodic inspection” in addition to “Daily inspection” items. Item Inspection method Remedy... - Page 16 Item Inspection method Remedy Discard limit criteria 5. Deformation and Check visually or use NEVER use the deformed or worn Replace it with new one. wear of gear (track calipers as needed. one. wheel G, pinion) NEVER use the suspension shaft if 6.
- Page 17 Item Inspection method Remedy Discard limit criteria 11. Condition of Check visually. The trolley wheels should track the Adjust or repair. wheels beam properly. Total clearance between wheels and Adjust the clearance if flange equals 4mm. necessary. 12. Loosening of fixing Try to turn it with a The bolt should be tightened firmly.
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Page 18: Maintenance
(3) Only allow qualified service personnel to perform maintenance. (4) After performing any maintenance on the trolley, ALWAYS test to WLL before returning to service. (5) When replacing a part, be sure to use the genuine part for “KITO plain and geared trolley TS series”. CAUTION ALWAYS indicate “CHECKING”... - Page 19 Fig. 8-1 Trolley parts arrangement - for 3t and smaller Side plate S Split pin assembly Shaft stopper pin Side plate Thick spacer G assembly Thin spacer Suspender C Fixing spacer Thin spacer Suspension shaft Side plate SN Suspender E, G assembly Hand chain Outer adjusting...
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Page 20: Buffer
9. BUFFER 9.1 Buffer The side plate “S”, “SN” and “G” have bumpers which prevent damage to the wheel and to the trolley. 9.1.1 Installation of buffer Assemble as described below. Tighten the screw securely so the buffer cannot be moved by hand. Fig. -
Page 21: Warranty
(1) year from the date of purchase of KITO’s Products by “Purchaser” and provided, further, that defective parts or items shall be kept for examination by “KITO” or its authorized agents or returned to KITO’s factory or authorized service counter upon request by “KITO”. -
Page 22: Parts List
11. PARTS LIST When ordering replacement parts please specify WLL, Fig. No., part name and quantity. Plain trolley (Rail width - standard) Fig. 12-1 Parts development - 3t and smaller plain trollies (for nomal rail width) 0.5t 1 to 3t (Except ⑪... - Page 23 Plain trolley (Rail width - standard) WLL (t) Remarks Fig. Part No. Part name 0.5t Trolley 5112 Side plate S Assembly T7PA005-5112 T7GA010-5112 T7GA020-5112 T7GA030-5112 T7GA050-5112 T7PG005-9800 T7PG020-9800 T7PG030-9800 (for 500kg) (for 2t) (for 3t) T7PG003-9800 T7PG010-9800 T7PG015-9800 T7PG025-9800 Name plate B T7PG050-9800 (for 250kg) (for 1.5t)
- Page 24 Geared trolley (Rail width - standard) Fig. 12-3 Parts development - 3 t and smaller geared trollies 1 to 2t Fig. 12-4 Parts development - 5 t geared trolley Note: (c) Refer to the parts list of plain trolley for suspender assembly. - 22 -...
- Page 25 Geared trolley (Rail width - standard) WLL (t) Remarks Fig. Part No. Part name Trolley 5111 Side plate G Assembly T7GC010-5111 T7GA020-5111 T7GA030-5111 T5GA050-5111 Pinion ——————— T7GB010-9121 T4GB010-9121 Pinion T6GC010-9127 ——————— ——————— ——————— Hand wheel T6GA010-9123 T7GA050-9123 5125 Hand chain guide Assembly T6GA010-51251 ———————...
- Page 26 Rail width - option Rail width - option WLL (t) Remarks Fig. Part No. Part name 0.5t Trolley Suspension shaft W300 1181 T7PD005-1281 T7GD010-1281 T7GD020-1181 T7GD030-1181 T7GD050-1181 Assembly Suspension shaft W300 T7PA005-9181 T7GA010-9181 T7GA020-9181 T7GA030-9181 T7GA050-9181 T7PA005-9116 T7GA010-9116 T7GA020-9116 T7GA030-9116 T1GA050-9116 Thick spacer →...
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Page 27: Contents Of Ec Declaration Of Conformity
V, certified by Fachausschuss Metall und Oberflächenbehandlung EN 13157:2004+A1:2009 Hand powered lifting equipment, except for the requirement of “5.2.6 Operating effort” The person authorized to compile the technical file Udo Kleinevoß Technical manager Kito Europe GmbH. 40549 Düsseldorf - 25 -... - Page 28 URL. http://www.kito.com KITO Europe GmbH Heerdter Lohweg 93, D-40549 Düsseldorf, Germany TEL: +49-(0)211-528009-0 FAX: +49-(0)211-528009-59 E-mail: info@kito.net URL: http://www.kito.net KITO corporation Tokyo Head office: SHINJUKU NS Building 9F, 2-4-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0809, Japan URL: http://www.kito.com Head office & Factory:...
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