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OM-TSLZZZ-CEE-01
Original Instruction
Supplement Manual
OWNER'S (OPERATOR'S) MANUAL
AND SAFETY INSTRUCTIONS
FOR KITO GEARED TROLLEY
TS
TSB)
(
Model
SERIES
For WLL 7.5t to 30t
This supplement Manual includes information only for larger WLL trolleys.
ALWAYS use this Manual in combination with the original Manual ("OWNER'S
(OPERATOR'S) MANUAL AND SAFETY INSTRUCTIONS (Bulletin NO. OM-TSZZZZ-CEE-01)").
ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.
Issued January 2010. Revised May, 2016 (revision 05)
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Summary of Contents for KITO TS Series
- Page 1 OM-TSLZZZ-CEE-01 Original Instruction Supplement Manual OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS FOR KITO GEARED TROLLEY TSB) Model SERIES For WLL 7.5t to 30t This supplement Manual includes information only for larger WLL trolleys. ALWAYS use this Manual in combination with the original Manual (“OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS (Bulletin NO.
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Page 2: Table Of Contents
CONTENTS Remarks : (1) Information written in bold letters is included in this manual. (2) For information marked with a ☆, refer to the “OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS (OM-TSZZZZ-CEE-01).” DEFINITIONS ..............................☆ INTENDED PURPOSE ..........................☆ BEFORE USE ..............................☆ 3.1 Safety summary ............................. -
Page 3: Main Specification
- Install the trolley at the level an operator is able to operate the hand chain on the ground. - If the adjustment of the bottom at the hand chain between 500mm and 1000mm from the ground is required, consult KITO. — 1 —... -
Page 4: Installation
5. INSTALLATION 5.1 Coupling with M3 series manual chain hoists (1) This series of the geared trolley covers from 7.5t to 30t WLL and allows to couple with the same range of M3 series manual chain hoist. (2) The coupling is realized by a manner where a suspension shaft of a trolley suspends a top hook of a hoist directly. -
Page 5: Coupling With Es Or Er Series Electric Chain Hoists
5.2 Coupling with ES, ER series electric chain hoists (1) This series of the geared trolley covers from 7.5t to 20t WLL and allow to couple with the same range of ES, ER series electric chain hoist. (2) The coupling is realized by means of not a top hook like M3 but a couple of top suspension plates which is to be connected to trolley side plates by suspension shaft. - Page 6 Fig. 5-3 Connecting ER hoist to TSG trolley (Example of 15t or 20t) Traversing rail Geared trolley Suspension Suspension shaft shaft Traversing unit Trolley side plate Top suspension plate Lifting unit — 4 —...
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Page 7: Adjusting Trolley Width Before Installation
5.3 Adjustment of trolley width before installation Before installation, NEVER fail to make the following adjustment for a proper clearance between the traversing rail flange and track wheel flange. 5.3.1 Adjusting “A” When the side plates S and G are spread fully outside, the proper distance between them should be so that the dimension “A”... -
Page 8: Installation Of Trolley Onto Beam
Table 5-1 Adjusting spacers arrangement on suspension shaft Number of adjusting spacers Beam flange width (mm) 149 153 155 160 163 170 175 178 200 203 215 220 229 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305 Spacers Inner 1+1 1+2 1+2 2+3 3+3 4+4 1+1 1+2 2+2 2+3 1+1 1+2 3+3 4+4 1+1 1+2 4+4 1+1 5+1 5+2 2+3 3+3 1+1 1+2 2+2 2+3 3+0 4+0 4+0 4+1 5+1... - Page 9 DANGER NEVER try to separate a trolley side plates S and G if it is coupled with a hoist when they are suspended on the rail for installation. (1) Separate the hoist from the trolley, if they are coupled. (2) Mount the trolley onto the rail; (a) remove the shaft stopper pin from the suspension shaft, and remove the side plate S, spacers and top hook or suspension plate, (b) mount the track wheels of the side plate G onto the rail flange,...
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Page 10: Periodic Inspection
7.3 Periodic inspection Item Inspection method Discard limit/criteria Remedy 2. Side plate Check with calipers. The difference of dimension “A” and If the difference exceeds deformation “B” should not exceed 2mm. 2mm, replace it with a new one. 3. Track wheel wear Check visually or use Wear of flange tread should not be Replace it with a new one... -
Page 11: Overhaul And Assembly
8.2 Overhaul and assembly Overhaul and assembly should be performed with reference to the following Fig. 8-1 or 8-3 Fig. 8-1 Trolley parts arrangement for M3 hoist Hand wheel Track wheel G Side plate G Side plate S Track wheel S Suspension shaft Adjusting... - Page 12 Fig. 8-2 Trolley parts arrangement for ES hoist Hand wheel Side plate G Track wheel G Track wheel S Side plate S Suspension shaft Adjusting Split pin spacers Slotted nut Shaft Suspension stopper pin shaft (Bolt) Split pin Adjusting spacers Shaft stopper pin Top suspension plate...
- Page 13 Fig. 8-3 Trolley parts arrangement for ER hoist Hand wheel Side pate G Track wheel G Track wheel S Side plate S Suspension shaft Adjusting Split pin spacers Slotted nut Shaft Suspension stopper pin shaft (Bolt) Split pin Adjustment spacers Shaft stopper pin Top suspension plate...
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Page 14: Parts List
12. PARTS LIST When ordering replacement parts, please specify WLL, No., part name and quantity. Fig. 12-1 Parts development - TSG trolley for M3 hoist * Please chose appropriate wheel type that matches flange type you use because there are two options, tapered flange and flat flange. - Page 15 Nos per Trolley Capacity Fig. No. Part No. Part name 7.5t, 10t 7.5t, 10t Side plate G complete set T3G151 Slotted nut T3G152 Washer T3G123 Hand wheel CF842 Hand chain T3G132 Snap ring T3G131 Ball bearing T3G127 Pinion T3G163 Socket bolt E6F854 Spring washer T3G125...
- Page 16 Fig. 12-2 Parts development - TSG trolley for ES or ER hoist * Please chose appropriate wheel type that matches flange type you use because there are two options, tapered flange and flat flange. — 14 —...
- Page 17 Nos per Trolley Capacity Fig No. Part No. Part Name 7.5t, 10t 7.5t Side plate G complete set T3G151 Slotted nut T3G152 Washer T3G123 Hand wheel CF842 Hand chain T3G132 Snap ring T3G131 Ball bearing T3G121 Pinion T3G163 Socket bolt E6F854 Spring washer T3G125...
- Page 18 Fachausschuss Metall und Oberflächenbehandlung EN 13157:2004+A1:2009 Hand powered lifting equipment, except for the requirement of “5.2.6 Operating effort” Authorized representative for the arrangement of the technical documents: Udo Kleinevoß Technical Manager Kito Europe GmbH. 40549 Düsseldorf...
- Page 19 URL. http://www.kito.co.jp KITO Europe GmbH Heerdter Lohweg 93, D-40549 Düsseldorf, Germany TEL: +49-(0)211-528009-00 FAX: +49-(0)211-528009-59 E-mail: info@kito-europe.eu URL: http://www.kito.net/ KITO corporation Tokyo Head office: SHINJUKU NS Building 9F, 2-4-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0809, Japan URL: http://www.kito.com/ Head office & Factory:...
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