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FujiFilm FCR CAPSULA X Service Manual

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Table of Contents

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FUJI COMPUTED RADIOGRAPHY
FCR CAPSULA X/FCR CARBON X
CR-IR 357
Service Manual
Document No.
014-204-01A
1st Edition
- Aug. 15, 2005
Revised Edition - Nov. 10, 2005
Fuji Photo Film Co., Ltd.
Printed in Japan
The relationship between mR (milliroentgen), which is the
unit of radiation, and μC/kg (micro-coulomb/kilogram),
which is the SI derived unit of radiation, is as follows.
1 mR = 0.258μC/kg
FCR ® is a registered trademark of Fuji Photo Film Co., Ltd.
<No part of this manual may be reproduced or transmitted.>
Copyright © 2005 by Fuji Photo Film Co., Ltd.
All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in any form or by means,
electronic, mechanical, photocopying, recording or otherwise, with-
out the prior written permission of Fuji Photo Film Co., Ltd. Miyano-
dai Technology Development Center.

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  • Page 1 FUJI COMPUTED RADIOGRAPHY FCR CAPSULA X/FCR CARBON X CR-IR 357 Service Manual The relationship between mR (milliroentgen), which is the unit of radiation, and μC/kg (micro-coulomb/kilogram), which is the SI derived unit of radiation, is as follows. 1 mR = 0.258μC/kg FCR ®...
  • Page 2 BLANK PAGE...
  • Page 3 Handling of This Manual About Notation in the Manual  Notation of cautions, warnings, etc. About This Manual The notation formats of "warning", "caution", "Instruction", "note", and "reference" are shown below.  Scope WARNING This Service Manual is applicable to Fuji Computed Radiography CR-IR 357. The machine is categorized as Class 1 according to IEC classification.
  • Page 4  Notation of Symbols - Check/Adjustment indicator: Indicates that it is necessary to check or adjust the installation location when the part or component removed is to be reinstalled. CHECK1 This indicator is placed in the illustration that depicts the procedures for removing the parts and components. When you see this indicator, refer to its relevant "...
  • Page 5 Contents Safety Precautions CR-IR 357 Service Manual - Contents Safety Precaution 1. Safety Precautions ........... Safety-1 4. CLASSIFICATION ..........Safety-11 General Precautions ............... Safety-1 5. Cautions on Electromagnetic Waves ... Safety-12 Precautions Against Laser Radiation ........Safety-2 Electromagnetic Compatibility (EMC) ........Safety-12 Precautions on Patient Environment ........
  • Page 6 Contents Product Specifications Product Specifications 1. Specifications of Machine ........Spec-1 Product Code ................Spec-1 Available IP Sizes and Types ............ Spec-1 Available Cassette Types and Sizes .......... Spec-1 List of Optional Items ..............Spec-1 Product Specifications .............. Spec-2 Dimensions, Weight, and Center of Gravity ....... Spec-2 Moving Means for the Machine ..........
  • Page 7 Contents Machine Description (MD) Machine Description (MD) 1. Machine Overview ..........MD-1 Features ..................MD-1 System Configuration ..............MD-1 Overall Machine Configuration and Component Names ....MD-2 1.3.1 External View of Machine ..............MD-2 1.3.2 Nomenclature and Functions .............. MD-2 1.3.3 Operation Panel Display Screen Contents .......... MD-3 Machine Components ..............MD-4 1.4.1 Unit Locations ..................
  • Page 8 Contents Troubleshooting (MT) Troubleshooting (MT) 2. Error Code Table ..........MT-11 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 9 Contents Service Parts List (SP) Service Parts List (SP) How to Use Service Parts List ..............SP-1 05C SIDE-POSITIONING CONVEYOR 3 ...........SP-27 INDEX ....................SP-2 05D SIDE-POSITIONING CONVEYOR 4 ...........SP-28 01A COVER 1 ..................SP-3 05E SIDE-POSITIONING CONVEYOR 5 ...........SP-29 01B COVER 2 ..................SP-4 05F SIDE-POSITIONING CONVEYOR 6 ...........SP-30 02A FRAME 1 ..................SP-5 05G SIDE-POSITIONING CONVEYOR 7 ...........SP-31...
  • Page 10 Contents Preventive Maintenance (PM) Preventive Maintenance (PM) 1. Preventive Maintenance Program ......PM-1 6. Turning OFF the High-Voltage Switch ....PM-25 How To Use the Preventive Maintenance Volume ......PM-1 7. Cassette Set Unit ..........PM-26 Notations of Intervals ..............PM-1 Removing the Erasure Unit ............. PM-26 Preventive Maintenance Program List ........
  • Page 11 Contents Preventive Maintenance (PM) 12. Turning ON the High-Voltage Switch ....PM-125 Cleaning the Reflection Plate ..........PM-72 Reinstalling the Reflection Plate ..........PM-73 13. Cleaning/Reinstalling the Covers and Reinstalling the Erasure Unit ........... PM-74 Louvers ...............PM-126 9. Side-Positioning Conveyor Unit ......PM-76 13.1 Cleaning/Reinstalling the Covers and Louvers (1st/5th Year) .PM-126 Removing the Side-Positioning Conveyor Unit ......
  • Page 12 0.10 Contents Installation (IN) Installation (IN) 1. Specifications of Machine ........IN-1 6. Final Placement ............IN-22 Dimensions and Weight .............. IN-1 Securing the Machine ............... IN-22 Means for Moving and Fixing the Machine ........IN-1 Securing the Cable ..............IN-23 Servicing Space ................. IN-2 7.
  • Page 13 0.11 Contents Installation (IN) Appendix 1. ADDITIONAL PROTECTIVE Registering the RU (Procedures on the CL2) ....Appx_IN-39 Registering the Machine Information GROUNDING ........Appx_IN-1 (CONNECTING EQUIPMENT) ........Appx_IN-40 Appendix 2. Securing the Machine with the Saving Configuration and Exiting Service Utility ....Appx_IN-40 Verifying Switching of Master CL ........
  • Page 14 0.12 Contents Performance Check (PC) Performance Check (PC) CR-IR 357 Performance Check List ......PC-1 Installation Information ................PC-1 Checklist ....................PC-1 0.12 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 15 0.13 Contents Performance Check (PC) BLANK PAGE 0.13 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 17 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4693) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Safety Precaution CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 18 Safety-1 Safety Precautions  Optical Parts  When servicing the optical parts with the protective housings removed, be sure to turn OFF the power switch. Warnings and cautions regarding the procedures should be observed to avoid possible  Never remove the scanning optics unit covers. physical hazards and serious accidents that may occur during installation and servicing.
  • Page 19 Safety-2 Precautions Against Laser Radiation Precautions on Patient Environment As indicated in the certification and indication label attached on the right-hand side cover of Before the machine is installed, the supervisor at the machine installation site (the hospital’s the machine, the machine complies with “Laser Products - Conformance with IEC 60825-1, director) should check to see whether the machine is installed in the patient environment or Am.
  • Page 20 Safety-3 Precautions in Retaining the Machine Notes on Supporter Use The installation space and the method of retaining the machine are limited in a site where a When performing any procedure at an institution where the supporter (optional) is used, long cassette is used.
  • Page 21 Safety-4 Labels Laser Precaution Labels 2.1.1 Laser Precaution Label Attachment Locations Below are illustrated the protective housings and attachment locations of laser precaution labels, as specified in "Laser Products - Conformance with IEC 60825-1, Am. 2 and IEC 60601-2-22; Final Guidance for Industry and FDA (Laser Notice No. 50)" and "EN60825-1 (Amendment 2).”...
  • Page 22 Safety-5 2.1.2 List of Laser Precaution Labels  IEC60825-1:2001/EN60825-1:2002 Class 3B Panel Label  HHS Certification and Identification Label Safety-5 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 23 Safety-6 Ratings Indication Labels  Ratings Indication Labels  Attachment Position Safety-6 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 24 Safety-7 Handling Instruction Labels and Attachment Locations 2.3.3 Side-Positioning Conveyor Unit 2.3.1 Cassette Set Unit 2.3.2 Erasure Unit Safety-7 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 25 Safety-8 2.3.4 Subscanning Unit 2.3.5 Light-Collecting Guide Hold the portions of the green labels to dismount/mount the subscanning unit from/on the housing. 2.3.6 Scanning Optics Unit Hold the portions of the green labels to dismount/mount the scanning optics unit. Safety-8 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 26 Safety-9 2.3.7 Covers 2.3.8 Cassette Insertion Operation Label, Cassette Right-Justifying Label The cassette insertion operation label differs depending on the type of the cassette used in the user’s site. Safety-9 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 27 Safety-10 2.3.9 Lead Precaution Label 2.3.10 Power Cable Caution Label Apply the lead precaution label suitable for the local language. Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.) Safety-10 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 28 Safety-11 Protective Housings Against Laser CLASSIFICATION Exposure 1. According to the type of protection against electrical shock Even when the protective housings are removed for servicing, a laser beam will never leak CLASS 1 EQUIPMENT out from the machine unless the optical path is intentionally changed. However, if the optical path is changed inadvertently during optics-related procedures, the service engineer or other people around the machine may be possibly exposed to laser radiation.
  • Page 29 Safety-12 Cautions on Electromagnetic Waves Further information for IEC60601-1-2:2001 Model name CAPSULA X/CARBON X is referred to as CR-IR 357 in this section. - Medical electrical equipment needs special precautions regarding EMC and needs Electromagnetic Compatibility (EMC) to be installed and put into service according to the EMC information described as follows.
  • Page 30 Safety-13 Guidance and manufacturer’s declaration - electromagnetic immunity Guidance and manufacturer’s declaration - electromagnetic immunity The CR-IR 357 is intended for use in the electromagnetic environment specified below. The The CR-IR 357 is intended for use in the electromagnetic environment specified below. The customer or the user of the CR-IR 357 should assure that it is used in such an environment.
  • Page 31 Safety-14 Recommended separation distances between Portable and mobile RF communications equipment and the CR-IR 357 The CR-IR 357 is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the CR-IR 357 can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the CR-IR 357 as recommended below, according to the maximum output power of the...
  • Page 32 Safety-15 BLANK PAGE Safety-15 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 33 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4693) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Product Specifications CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 34 Spec-1 Specifications of Machine Available Cassette Types and Sizes  Cassette CC (ST Cassette) Product Code - Inch (inch): 14 x 17, 14 x 14, 10 x 12, 8 x 10 - Metric (cm): 35 x 43, 35 x 35, 24 x 30, 18 x 24, 15 x 30 Abbreviated product Operation panel Description...
  • Page 35 Spec-2 Product Specifications Dimensions, Weight, and Center of Gravity  Maximum Heat Generation  Dimensions Standby: 0.36 MJ/h or less W590 × D380 × H810 (mm) (except protrusions) Operating: 0.73 MJ/h or less Hibernation: 0.07 MJ/h or less  Noise Standby: 40 dB or less Operating:...
  • Page 36 Spec-3 Moving Means for the Machine Retaining Means for the Machine Two-wheeled casters (direction-variable/without brake): Four casters The following two kinds of retaining means of the machine are available. - Retaining on the adjustable feet - Retaining through the use of a anti-topple retainer 1.8.1 Retaining the Machine on Adjustable Feet The machine is fixed by four adjustable feet.
  • Page 37 Spec-4 1.8.2 Retaining the Machine by Use of Anti-Topple Retainer The machine is fixed through the use of an optional anti-topple retainer in the following cases: - When the machine is to be fixed to the floor through the use of the safety as required by the user;...
  • Page 38 Spec-5 Environmental Conditions 1.10 Electrical Specifications  Climate Conditions  Frequency Single-phase, 50-60 Hz, ±3%  Operating Temperature: 15 °C (40%) to 30 °C (80 %)  Input Voltage Relative humidity: 15 % RH (30 °C) to 80 % RH (30 °C) (without moisture condensation) Single-phase, 100-240 VAC ±10% Atmospheric pressure: 750 to 1060 hPa ...
  • Page 39 Spec-6 1.11 Servicing Space 1.12 Installation Space When servicing the machine, the space indicated below should be secured. 1.12.1 For Fixing by Adjustable Feet Spec-6 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 40 Spec-7 1.12.2 Retaining the Machine by the Anti-Topple Retainer 1.12.3 Installing the Machine where the Long Cassette Is to Be Used  Top view  Top view and side view  Location of holes for the anti-topple retainer  Location of holes for the anti-topple retainer Spec-7 CR-IR 357 Service Manual 014-204-01E...
  • Page 41 Spec-8 1.12.4 Using the Supporter  Installation space required when the base is attached to the supporter The base mounting position and installation space are left-right symmetrical.  Installation space required for the supporter only  Installation space required when the cassette rack is attached to the supporter The cassette rack mounting position and installation space are left-right symmetrical.
  • Page 42 Spec-9 1.13 Disposal 1.13.1 Disposal of IP Regarding the IP disposal, follow the instructions to dispose as laws are provided in each country and region. We will provide the product safety information as needed. Spec-9 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 43 Spec-10 BLANK PAGE Spec-10 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 44 Spec-11 BLANK PAGE Spec-11 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 45 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4683) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Machine Description (MD) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 46 MD-1 Machine Overview System Configuration The machine (CR-IR357) may be connected to a network to achieve various system configurations. Features Basic system configuration examples are described here.  System Configuration Example (1)  Features of the Machine The machine is connected to the CR Console via a network. ...
  • Page 47 MD-2 Overall Machine Configuration and Component Names 1.3.2 Nomenclature and Functions Name Function 1.3.1 External View of Machine Operation Panel Operation panel for the RU main body. System power switch Power switch for the RU. When this switch is pressed with the system power switch in the RU setting and the circuit breaker in the ON state, the RU is powered ON.
  • Page 48 MD-3 1.3.3 Operation Panel Display Screen Contents The language to be displayed on the operation panel and the window vary as shown below depending on the “LANGUAGE” and “SCREEN TYPE” selected at the time of installation of RU software.  NOTE  The Configuration setting on the CR Console need be changed according to the “SCREEN TYPE”...
  • Page 49 MD-4 Machine Components 1.4.1 Unit Locations 1.4.2 Roller Locations and Conveyance Paths MD-4 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 50 MD-5 I/O Locations and Functional Descriptions Symbol Name Type Function Reference 1.5.1 Cassette Set Unit - 1 Cassette IN sensor PI (5mm) The sensor detects that the cassette {MD:5.2} is loaded, and is in CLOSE state when the cassette is loaded. Cassette hold sensor PI (5mm) The sensor detects that the cassette...
  • Page 51 MD-6 1.5.2 Cassette Set Unit - 2 Symbol Name Type Function Reference Debris fall prevention PI (5mm) The sensor detects whether the shutter sensor anti-foreign-matter shutter opens or closes, is in CLOSE state when the {MD:5.2} anti-foreign-matter shutter opens, and in OPEN state when the shutter closes.
  • Page 52 MD-7 1.5.3 Cassette Set Unit - 3 Symbol Name Type Function Reference IP dropping sensor Separate The sensor detects that the IP drops. (SA4-1, transmitting An error is detected when the sensor SA4-2) type sensor is in CLOSE state with the IP having dropped before suction, or when it is in CLOSE state after the IP is {MD:5.2}...
  • Page 53 MD-8 1.5.4 Erasure Unit Symbol Name Type Function Reference TSWB1 Thermal switch Lamp Safety switch against abnormal heat {MD:3.2.2} temperature generation sensor THB1 Lamp temperature Thermistor Detects the temperature in the lamp {MD:3.2.2} sensor box of the erasure unit. MD-8 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 54 MD-9 1.5.5 Side-Positioning Conveyor Unit - 1 Symbol Name Type Function Reference Side-positioning grip PI (5mm) The sensor detects the home HP sensor position of the grip mechanism (grip down), and is in OPEN state {MD:5.4} when the mechanism is at the home position.
  • Page 55 MD-10 1.5.6 Side-Positioning Conveyor Unit - 2 Symbol Name Type Function Reference IP side-positioning HP PI (5mm) Detects that the side-positioning sensor mechanism is at the home position. The sensor is in CLOSE state when {MD:5.4.1} the mechanism is at the home position.
  • Page 56 MD-11 1.5.7 Subscanning Unit Symbol Name Type Function Reference IP leading-edge sensor Laser light- Detects the tip of the IP to be read. receiving element Driven-side grip roller PI (5mm) Detects the gripping state of the {MD:5.5.1} release HP sensor driven grip roller.
  • Page 57 MD-12 1.5.8 Housing Symbol Name Type Function Reference IP sensor 2 PI (19mm) Detects that the IP being conveyed is present. FANG1 Scanner unit cooling DC fan Stirs the air in the housing (scanner unit). (Can detect a rotation failure.) FANG3 CPU board cooling fan DC fan Cools the control unit.
  • Page 58 MD-13 Board Locations 1.6.2 Cassette Set Unit 1.6.1 Housing 1.6.3 Erasure Unit For the mounting position of the INV23A board, which is mounted on the ERS23A board, and the locations of the erasure lamps controlled by the INV23A board, see "3.2.3 Erasure Lamp and Board Configurations."...
  • Page 59 MD-14 1.6.4 Scanning Optics Unit 1.6.6 Subscanning Unit 1.6.5 Light-Collecting Unit MD-14 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 60 MD-15 System Block Diagram  Power Supply System MD-15 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 61 MD-16  Signal System MD-16 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 65 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4683) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Troubleshooting (MT) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 66 MT-11 Error Code Table Error Analysis Error Name Occurrence Condition Code Flow During bootup, when the file is loaded from the FLASH ROM on the CPU23B board into the DRAM, error 10001 File open error (1) is detected for the file residing in the FLASH ROM. Alternatively, an error is detected for the file residing in {MT:18.} the DRAM.
  • Page 67 MT-12 Error Analysis Error Name Occurrence Condition Code Flow During bootup, when the file is loaded from the FLASH ROM on the CPU23B board into the DRAM, error 10013 File write error (2) is detected for the file residing in the FLASH ROM. Alternatively, an error is detected for the file residing in {MT:18.} the DRAM.
  • Page 68 MT-13 Error Analysis Error Name Occurrence Condition Code Flow SCN board transmission The CPU23B board attempted to transmit a command to the SCN23A board during bootup or routine 10067 {MT:18.} maximum retry count exceeded processing. However, the maximum retry count was exceeded (maximum retry count: 3). SCN board reception checksum A checksum error occurred during bootup or routine processing when the CPU23B board attempted to 10071...
  • Page 69 MT-14 Error Analysis Error Name Occurrence Condition Code Flow During bootup or during routine processing, because the fuse (F5 and F6 on the SCN23A board) is blown, 10232 Scanner power supply error (2) the photomultiplier (PMT) and start-point detection (SYN) functions are disabled (detail code: 809500). {MT:5.3} Note that if the HV is OFF, the detail code is 808400.
  • Page 70 MT-15 Error Analysis Error Name Occurrence Condition Code Flow During bootup or during routine processing, because ± 15V is not supplied to the SYN23A board, PMT23A board, and LDD23A board due to blow of the fuses (F2 and F5 on the SCN23A board), the 10236 Scanner power supply error (6) photomultiplier (PMT), start-point detection (SYN), and laser (LDD) functions are disabled.
  • Page 71 MT-16 Error Analysis Error Name Occurrence Condition Code Flow The cassette width sensors detected an abnormal combination when the cassette set unit performed Cassette hold sensor a cassette hold operation during bootup. The cassette IN sensor (SA1) detected that no cassette was 10311 {MT:4.9} combination inconsistency...
  • Page 72 MT-17 Error Analysis Error Name Occurrence Condition Code Flow When a home positioning operation was performed for the side-positioning grip during bootup or routine processing, the side-positioning conveyor roller grip release motor (MC2) was driven. However, the side- 10318 Side-positioning grip HP error {MT:4.20} positioning grip HP sensor (SC1) did not OPEN within a predetermined period of time.
  • Page 73 MT-18 Error Analysis Error Name Occurrence Condition Code Flow When an attempt was made to return the cassette cover closing mechanism to its home position during Cassette cover closing bootup or routine processing, the cassette cover closing mechanism driving motor (MA2) was driven. 10326 mechanism home positioning {MT:4.12}...
  • Page 74 MT-19 Error Analysis Error Name Occurrence Condition Code Flow When a suction arm home positioning operation was performed during bootup or routine processing, the Suction arm home positioning suction arm driving motor (MA3) was driven. However, it was impossible to detect that the suction arm HP 10336 {MT:4.16} error...
  • Page 75 MT-20 Error Analysis Error Name Occurrence Condition Code Flow When a remaining IP search process was performed during bootup, the IP dropping sensor (SA4) and 10347 IP sensor combination error side-positioning conveyor unit IP sensor 1 (SC3) were CLOSED (detected an IP). Therefore, the system {MT:4.1} went down.
  • Page 76 MT-21 Error Analysis Error Name Occurrence Condition Code Flow Remaining IP length When a remaining IP length measurement process was performed during bootup, the IP transport motors 10353 measurement conveyance error (MZ1, MA4, and MC1) were driven. However, IP sensor 1 (SC3) in the side-positioning conveyor unit did {MT:4.3} not CLOSE (did not detect an IP) within a predetermined period of time.
  • Page 77 MT-22 Error Analysis Error Name Occurrence Condition Code Flow When a remaining IP ejection process was performed during bootup, the IP transport motors (MA4 and Remaining IP load conveyance 10364 MC1) were driven. However, IP sensor 2 (SG1) in the housing unit did not CLOSE (did not detect an IP) {MT:4.5} error during bootup (1) within a predetermined period of time.
  • Page 78 MT-23 Error Analysis Error Name Occurrence Condition Code Flow The cassette cover opening mechanism driving motor (MA1) was driven during routine processing to 10391 IP holding arm release error (1) release the cassette IP holding arm from the IP holding position after IP suction. However, it was found {MT:4.14} that the cassette IP holding sensor (SA10) was OPEN (the IP was held and a new cassette was detected).
  • Page 79 MT-24 Error Analysis Error Name Occurrence Condition Code Flow The side-positioning conveyor roller grip release motor (MC2) was driven to retry a side-positioning Side-positioning grip 10411 gripping operation during bootup or routine processing. However, the side-positioning grip release position {MT:4.20} preparation error sensor (SC2) did not OPEN within a predetermined period of time.
  • Page 80 MT-25 Error Analysis Error Name Occurrence Condition Code Flow When a suction positioning preliminary conveyance operation was performed for a load IP during routine IP suction positioning 10425 processing, the IP transport motor (MA4) was driven. However, IP sensor 2 (SG1) in the housing unit did {MT:4.6} preliminary conveyance error not CLOSE (did not detect an IP) within a predetermined period of time.
  • Page 81 MT-26 Error Analysis Error Name Occurrence Condition Code Flow After the cassette cover opening mechanism driving motor (MA1) was driven during routine processing to IP drop after cassette cover 10433 retract the cassette cover opening pin, it was found that the IP dropping sensor (SA4) was CLOSED (due {MT:4.17} opening (1) to IP detection).
  • Page 82 MT-27 Error Analysis Error Name Occurrence Condition Code Flow Cassette cover closing When an attempt was made during bootup or routine processing to place the cassette cover closing 10456 {MT:4.12} mechanism HP sensor error mechanism in its reference position, the cassette cover CLOSE position sensor (SA12) was not OPEN. The IP transport motors (MA4 and MC1) were driven during routine processing to perform an IP return 10461 Feed conveyance retry error...
  • Page 83 MT-28 Error Analysis Error Name Occurrence Condition Code Flow The side-positioning latch mechanism driving motor (MC3) was driven during bootup or routine processing Side-positioning latch to protrude the side-positioning latch. However, the side-positioning latch position sensor (SC8) did not 10469 {MT:4.24} protrusion error OPEN within a predetermined period of time.
  • Page 84 MT-29 Error Analysis Error Name Occurrence Condition Code Flow When a remaining IP search process was performed during bootup, an incompletely inserted cassette was Improper cassette loading detected. The cassette IN sensor (SA1) detected that no cassette was present (CLOSED). The cassette 11341 {MT:4.10} detection (1)
  • Page 85 MT-30 Error Analysis Error Name Occurrence Condition Code Flow The cassette hold pin solenoid (SOLA1) turned ON (to release a cassette hold) during routine processing. 11379 Cassette hold release error However, the cassette hold sensor (SA2) detected a cassette hold (OPEN). Although retries were {MT:4.9} performed, the maximum retry count was exceeded.
  • Page 86 MT-31 Error Analysis Error Name Occurrence Condition Code Flow When a remaining IP length measurement process was performed during bootup, IP sensor 1 (SC3) in the 11398 Nonstandard IP size side-positioning conveyor unit and "15x30/24x30 IP width" identifying sensor (SC9) detected an abnormal {MT:4.22} combination.
  • Page 87 MT-32 Error Analysis Error Name Occurrence Condition Code Flow The cassette IP holding arm performed an IP holding operation during bootup to determine whether the Old cassette loading during cassette was old or new. However, it was found that the cassette IP holding sensor (SA10) was CLOSED (the 11460 {MT:4.14} bootup...
  • Page 88 MT-33 Error Analysis Error Name Occurrence Condition Code Flow <Improper servicing> In the CR-IR355RU, the employed RU/console connection setting was N-N. Therefore, the cassette was ejected with a message displayed. Change the console configuration setting to 1:1. 11510 Unread IP ejection (1) <Occurrence condition analysis>...
  • Page 89 MT-34 Error Analysis Error Name Occurrence Condition Code Flow Erasure time extension due Some erasure lamps failed to illuminate. Therefore, the message appeared, and a process was performed 11701 to erasure lamp illumination in the erasure extension mode in which the erasure time was extended. For the number of unlit erasure {MT:6.3} lamps, refer to the MD volume.
  • Page 90 MT-35 Error Analysis Error Name Occurrence Condition Code Flow A predetermined number of erasure lamps failed to illuminate due to an INV board failure. The erasure Erasure degeneration due to 11733 degeneration mode then prevailed, and an unerased IP was ejected into the cassette. For the number of {MT:6.3} INV board failure unlit erasure lamps, refer to the MD volume.
  • Page 91 MT-36 Error Analysis Error Name Occurrence Condition Code Flow 11906 Laser life end The message appeared because a predetermined cumulative laser illumination time was exceeded. {MT:21.5} Log information save error An error occurred during an RU shutdown process when an attempt was made to save error log/trace 11907 {MT:7.} during shutdown process...
  • Page 92 MT-37 Error Analysis Error Name Occurrence Condition Code Flow An attempt was made in the Maintenance Utility to restore the SCN data. However, an error occurred in 12002 File read error 1 (FTP) {MT:7.} the FTP server file read sequence. An attempt was made in the Maintenance Utility to back up the SCN data.
  • Page 93 MT-38 Error Analysis Error Name Occurrence Condition Code Flow During bootup, an SCN board diagnostic error (no polygon index signal is generated) associated with 12204 Polygon index signal error {MT:5.7} polygon error occurs. An error occurred during bootup because no edge detection interrupt was generated in the event of a 12206 Interrupt error {MT:18.}...
  • Page 94 MT-39 Error Analysis Error Name Occurrence Condition Code Flow 12225 Reading status error During routine processing, error is detected for the VSYNC signal on the SCN23A board. {MT:18.} 12226 Operation line status error During routine processing, error is detected for the SEDTM/FCLKTM signal on the SCN23A board. {MT:18.} During bootup or during routine processing, error is detected for the PLL function, polygon rotation 12241...
  • Page 95 MT-40 Error Analysis Error Name Occurrence Condition Code Flow Leading-edge detection timing During routine processing, IP conveyance overrun occurs due to mechanical error or SCN23A board 12256 {MT:5.13} error control error, and only error for the SEDTM and FCLKTM signals on the SCN23A board is detected. During bootup, error for the polygon lock signal (PONL, POKL) is detected so that the polygonal mirror 12261 Polygon rotation error (1)
  • Page 96 MT-41 Error Analysis Error Name Occurrence Condition Code Flow During routine processing, the laser light intensity is less than 50%, and the laser light intensity error signal (LD1OKL, LD1OKH) is detected (detail code: 004000). 12272 Insufficient laser light intensity {MT:13.} Alternatively, the laser light intensity error signal (LD1OKL, LD1OKH) and laser drive current value (LDIF) error are detected (detail code: 014000).
  • Page 97 MT-42 Error Analysis Error Name Occurrence Condition Code Flow During IP reading, error is detected for the HV command value signal sent from the SCN23A board to the HV command value error 12285 PMT23A board. The difference between MIN and MAX of the monitor value relative to the setup value is {MT:5.14} warning out of specification.
  • Page 98 MT-43 Error Analysis Error Name Occurrence Condition Code Flow During routine processing, because scanner-related error is detected, the IP is returned to the cassette 12298 Scanner retry error {MT:5.11} and scanner initialization is performed, with a retry made for routine processing. During bootup or routine processing, a combination of errors that should not have logically occurred were 12299 Error for scanner, etc.
  • Page 99 MT-44 Error Analysis Error Name Occurrence Condition Code Flow When the driven-side grip roller performed a fast grip operation during bootup, the driven-side grip roller 12324 Driven-side grip roller grip retry {MT:4.26} release HP sensor (SZ2) was not OPEN. Therefore, a retry was performed. The cassette cover closing mechanism driving motor (MA2) was driven during bootup or routine processing Cassette cover closing to perform a home position release operation for the cassette cover closing mechanism.
  • Page 100 MT-45 Error Analysis Error Name Occurrence Condition Code Flow The suction arm driving motor (MA3) was driven by one pulse during bootup or routine processing to Suction arm home positioning 12336 perform a home positioning operation for the suction arm. However, the suction arm HP sensor (SA6) did {MT:4.16} retry (1) not CLOSE within a predetermined period of time.
  • Page 101 MT-46 Error Analysis Error Name Occurrence Condition Code Flow Subscanning IP ejection grip When a subscanning IP ejection grip operation was performed during bootup or routine processing, the 12352 {MT:4.26} retry driving-side grip roller release HP sensor (SZ3) was not CLOSED. Therefore, a retry was performed. Subscanning pre-reading grip When the subscanning unit performed a pre-reading grip operation during bootup or routine processing, 12357...
  • Page 102 MT-47 Error Analysis Error Name Occurrence Condition Code Flow The dust removal motor (MZ3) was driven by the dust removal mechanism during user utility processing. Dust removal mechanism drive 12371 However, the dust removal HP sensor (SZ5) did not CLOSE within a predetermined period of time. {MT:4.27} retry (1) Therefore, a retry was performed.
  • Page 103 MT-48 Error Analysis Error Name Occurrence Condition Code Flow After the cassette cover was opened during routine processing, it was found that the IP dropping sensor 12386 IP drop detection (1) {MT:4.17} (SA4) was CLOSED (due to IP detection). After IP suction during routine processing, it was found that the IP dropping sensor (SA4) was CLOSED (due 12388 IP drop detection (2) {MT:4.17}...
  • Page 104 MT-49 Error Analysis Error Name Occurrence Condition Code Flow The IP transport motors (MA4 and MC1) were driven during routine processing to perform a feed Feed IP side-positioning 12397 conveyance operation. However, IP sensor 1 (SC3) in the side-positioning conveyor unit did not CLOSE {MT:4.4} conveyance retry (2) within a predetermined period of time.
  • Page 105 MT-50 Error Analysis Error Name Occurrence Condition Code Flow The IP transport motors (MA4, MC1, and MZ1) were driven during routing processing to perform a post- 12419 Post-reading conveyance retry reading conveyance operation. However, IP sensor 2 (SG1) in the housing unit did not CLOSE (did not {MT:4.8} detect an IP) within a predetermined period of time.
  • Page 106 MT-51 Error Analysis Error Name Occurrence Condition Code Flow The cassette cover opening mechanism driving motor (MA1) was driven to perform a home positioning Cassette cover opening operation for the cassette cover opening mechanism during routine processing. However, it was found that 12430 {MT:4.13} mechanism HP drive retry...
  • Page 107 MT-52 Error Analysis Error Name Occurrence Condition Code Flow IP found in remaining IP 12442 When a remaining IP ejection process was performed during bootup, an IP was found in the cassette. ejection cassette during bootup Bootup cassette cover opening When the cassette cover opening mechanism was moved from the reference position to the home 12443 mechanism home positioning...
  • Page 108 MT-53 Error Analysis Error Name Occurrence Condition Code Flow No remaining-IP ejection empty When a remaining IP ejection process was performed during bootup, a remaining IP was detected in the 12452 {MT:4.10} cassette during bootup machine. However, it was found that there was no ejection cassette in the cassette set unit. When a remaining IP search process was performed during bootup, the IP dropping sensor (SA4) in the Two IPs remaining during 12455...
  • Page 109 MT-54 Error Analysis Error Name Occurrence Condition Code Flow The side-positioning latch mechanism driving motor (MC3) was driven during bootup or routine processing Side-positioning latch HP 12468 to detect the home position of the side-positioning latch. However, the side-positioning latch position {MT:4.24} detection retry sensor (SC8) did not OPEN within a predetermined period of time.
  • Page 110 MT-55 Error Analysis Error Name Occurrence Condition Code Flow Although the INQ command was transmitted from the RU to the CL immediately after cassette insertion Forbidden Response to INQ 12525 during routine processing, a rejection command was received from the CL. After the processed IP returns {MT:14.} command to a cassette, the cassette is ejected so that the associated message appears on the RU panel.
  • Page 111 MT-56 Error Analysis Error Name Occurrence Condition Code Flow It was detected during bootup or routine processing that the INV-board-mounted fuse for port 1 was blown. 12770 INV board port 1 failure {MT:6.7} For the INV board location and port numbers, refer to the MD volume. It was detected during bootup or routine processing that the INV-board-mounted fuse for port 2 was blown.
  • Page 112 MT-57 Error Analysis Error Name Occurrence Condition Code Flow It was detected during bootup or routine processing that the F2 fuse on the SND23A board (MA1 fuse) 12801 MA1 fuse blowout {MT:9.} was blown. It was detected during bootup or routine processing that the F3 fuse on the SND23A board (MA3 fuse) 12802 MA3 fuse blowout {MT:9.}...
  • Page 113 MT-58 Error Analysis Error Name Occurrence Condition Code Flow It was detected during bootup or routine processing that the F1 fuse on the SND23B board (the fuse IP conveyance sensor fuse 12812 for protecting the side-positioning conveyor sensors (SC1 to SC3 and SC6 to SC10), subscanning unit {MT:9.} blowout sensors (SZ2, SZ3, and SZ5), and housing unit sensor (SG1)) was blown.
  • Page 114 MT-59 Error Analysis Error Name Occurrence Condition Code Flow SCN23B board interrupt When the SCN23B board was checked in the Maintenance Utility, an abnormality was detected in the 12842 {MT:18.} diagnostic error interrupt test. SCN23B board register When the SCN23B board was checked in the Maintenance Utility, an abnormality was detected in the 12843 {MT:18.} diagnostic error...
  • Page 115 MT-60 Error Analysis Error Name Occurrence Condition Code Flow During bootup or routine processing, a command error occurred in the status acquisition sequence after 13207 High-voltage ON retry high-voltage turn-ON. Therefore, a retry was performed. During bootup and routine processing, the polygon OK signal is not detected within 7 seconds after turn- 13210 Polygon timeout {MT:5.7}...
  • Page 116 MT-61 Error Analysis Error Name Occurrence Condition Code Flow This error occurs when the surrounding temperature around the machine changes drastically. During routine processing checks, it is detected that the LD drive current value varies by more than 5 mA. 13270 LDIFMAX update In order to adjust the insufficient luminosity due to degraded LD (to maintain the same level of luminosity),...
  • Page 117 MT-62 Error Analysis Error Name Occurrence Condition Code Flow The side-positioning latch mechanism driving motor (MC3) was driven during bootup or routine processing Side-positioning start position 13319 to detect a side-positioning start position. However, the side-positioning latch stroke sensor (SC10) did not {MT:4.21} detection error CLOSE within a predetermined period of time.
  • Page 118 MT-63 Error Analysis Error Name Occurrence Condition Code Flow Detection of communication During bootup or during routine processing, it is detected that the communication between the CL and the 13520 {MT:14.} abortion to CL RU is broken. During bootup or during routine processing, because the communication between the CL and RU is CL communication failure 13521 broken, the connection is suspended and initialization of communication between the CL and RU is...
  • Page 121 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4683) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Service Parts List (SP) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 122 SP-1 How to Use Service ○ For software As regards the parts whose information is Character Significance The alphabet denotes a difference in the set forth in the "Check, Replacement, and Consumable parts or parts Parts List specifications. Parts differing in the suffix are Adjustment"...
  • Page 123 SP-2 INDEX INDEX INDEX INDEX INDEX INDEX INDEX ● カバー ● フレーム ● カセッテセット部 ● ケーブル ● 回路図 ●部品番号検索表 COVER FRAME CASSETTE SET UNIT CABLE CIRCUIT DIAGRAM PARTS NOS. SEARCH TABLE INDEX INDEX INDEX INDEX INDEX INDEX ● 消去部 ● 幅寄搬送部 ●...
  • Page 124 SP-3 カバー 1 カバー 1 COVER 1 COVER 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO Except for 350Y1874D カバー Cover {MC:3.1} 350Y2061D カバー Cover For USA {MC:3.1} 350Y2080C カバー Cover For PHILIPS {MC:3.1} 405N3178C 銘板...
  • Page 125 SP-4 カバー 2 カバー 2 COVER 2 COVER 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO Except for 350Y1959B カバー Cover {MC:3.3} 350Y2067C カバー Cover For USA {MC:3.3} 405N3178C 銘板 Label {MC:3.6} 345Y0319C 遮板 Light Protect Plate {MC:3.6} 382N1668 テープ...
  • Page 126 SP-5 フレーム 1 フレーム 1 FRAME 1 FRAME 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356Y0459 ブラケット Bracket − 382N1745B Tape テープ − 382N1747 テープ Tape − 356N10253B ブラケット Bracket − 356Y0460 ブラケット Bracket −...
  • Page 127 SP-6 フレーム 2 フレーム 2 FRAME 2 FRAME 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 387N0188 帯電防止材 Antistatic Brush {MC:4.7} 387N0187 Antistatic Brush {MC:4.7} 帯電防止材 363N2613C ガイド板 Guide plate {MC:4.7} 363N2614C ガイド板 Guide plate {MC:4.7} 362N0834E 受...
  • Page 128 SP-7 フレーム 3 フレーム 3 FRAME 3 FRAME 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 375N0099 シール Seal − SP-7 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 129 SP-8 カセッテセット部 1 カセッテセット部 1 CASSETTE SET UNIT 1 CASSETTE SET UNIT 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 327N6101401D ラック Guide {MC:5.2} 327N1101607B 平歯車 Spur Gear {MC:5.2} 322N1036B すべり軸受 Plain Bearing {MC:5.2} 356Y0407A ブラケット...
  • Page 130 SP-9 カセッテセット部 2 カセッテセット部 2 CASSETTE SET UNIT 2 CASSETTE SET UNIT 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 341N1134C アーム {MC:5.4} 315S0050 Snap Ring {MC:5.4} 止め輪 341N1135B アーム {MC:5.4} 322SY094 すべり軸受 Plain Bearing {MC:5.4} 329N0168B カム...
  • Page 131 SP-10 カセッテセット部 3 カセッテセット部 3 CASSETTE SET UNIT 3 CASSETTE SET UNIT 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356N9816C ブラケット Bracket {MC:5.22} 388N2562A Extension Spring L ≒ 56mm {MC:5.18} 引張りコイルバネ 327N0209D 平歯車 Spur Gear {MC:5.82} 386N1304A ショックアブソーバ...
  • Page 132 SP-11 カセッテセット部 4 カセッテセット部 4 CASSETTE SET UNIT 4 CASSETTE SET UNIT 4 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 315S0050 止め輪 Snap Ring {MC:5.9} 341N1134C {MC:5.9} アーム 341N1135B アーム {MC:5.9} 322SY094 すべり軸受 Plain Bearing {MC:5.9} 329N0169C カム...
  • Page 133 SP-12 カセッテセット部 5 カセッテセット部 5 CASSETTE SET UNIT 5 CASSETTE SET UNIT 5 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356N9680B ブラケット Bracket {MC:5.20} 146S0029A Photo Sensor SA10 {MC:5.20} ホトインタラプタ 146S0029A ホトインタラプタ Photo Sensor {MC:5.20} 146S0029A ホトインタラプタ...
  • Page 134 SP-13 カセッテセット部 6 カセッテセット部 6 CASSETTE SET UNIT 6 CASSETTE SET UNIT 6 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 322SB040 ころがり軸受 Ball Bearing {MC:5.36} 322SY251 Plain Bearing {MC:5.35} すべり軸受 327N1102202C 平歯車 Spur Gear {MC:5.35} 310S7002016 平行ピン...
  • Page 135 SP-14 カセッテセット部 7 カセッテセット部 7 CASSETTE SET UNIT 7 CASSETTE SET UNIT 7 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 134Y0077A 電磁バルブ Solenoid Valve SVA1, SVA2 {MC:5.40} 369N0275B Hose {MC:5.38} 管 317N5011B 栓 Plug {MC:5.38} PA1, 133Y2034C 電動ポンプ...
  • Page 136 SP-15 カセッテセット部 8 カセッテセット部 8 CASSETTE SET UNIT 8 CASSETTE SET UNIT 8 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 405N0186 銘板 Label {MC:5.2} 322SY251 Plain Bearing {MC:5.14} すべり軸受 315S0051 止め輪 Snap Ring {MC:5.14} 329N0167B カム...
  • Page 137 SP-16 03 I 03 I カセッテセット部 9 カセッテセット部 9 CASSETTE SET UNIT 9 CASSETTE SET UNIT 9 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356N10105A ブラケット Bracket {MC:5.65} 146S0029A Photo Sensor SA15 {MC:5.65} ホトインタラプタ 388N3106B ねじりコイルバネ...
  • Page 138 SP-17 カセッテセット部 10 カセッテセット部 10 CASSETTE SET UNIT 10 CASSETTE SET UNIT 10 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2560A 引張りコイルバネ Extension Spring L ≒ 43mm {MC:5.25} 342N0132B レバー Lever {MC:5.25} 362N0764B 受 Holder {MC:5.17} 350N2643B 蓋...
  • Page 139 SP-18 カセッテセット部 11 カセッテセット部 11 CASSETTE SET UNIT 11 CASSETTE SET UNIT 11 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2566 引張りコイルバネ Extension Spring L ≒ 40mm {MC:5.68} 356Y0354C Bracket {MC:5.68} ブラケット 322N1016D すべり軸受 Plain Bearing {MC:5.68} 353N0144 シャーシ...
  • Page 140 SP-19 カセッテセット部 12 カセッテセット部 12 CASSETTE SET UNIT 12 CASSETTE SET UNIT 12 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 310Y0008A ピン {MC:5.66} 322N1017B Plain Bearing {MC:5.66} すべり軸受 341N1051B アーム {MC:5.66} 363N2505B ガイド Guide {MC:5.66} 322N1016D すべり軸受...
  • Page 141 SP-20 カセッテセット部 13 カセッテセット部 13 CASSETTE SET UNIT 13 CASSETTE SET UNIT 13 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 341N1052D アーム {MC:5.81} 319N3944C 軸 Shaft {MC:5.81} 310S7002016 平行ピン {MC:5.81} 356N9873A ブラケット Bracket {MC:5.81} 322SY251 すべり軸受...
  • Page 142 SP-21 カセッテセット部 14 カセッテセット部 14 CASSETTE SET UNIT 14 CASSETTE SET UNIT 14 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2594B 引張りコイルバネ Extension Spring L ≒ 40mm {MC:5.55} 383Y0075A Wire {MC:5.55} ワイヤ 341N1137D アーム {MC:5.71} 322SY251 すべり軸受...
  • Page 143 SP-22 消去部 1 消去部 1 ERASURE UNIT 1 ERASURE UNIT 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 350Y1867 カバー Cover {MC:6.2} 369N0281D Duct {MC:6.4} ダクト 334Y5010A ブラシローラ Brush Roller {MC:6.8} 350N2972C 蓋 Cover {MC:6.9} 327N1121608A 平歯車...
  • Page 144 SP-23 消去部 2 消去部 2 ERASURE UNIT 2 ERASURE UNIT 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 840Y0112C 消去部 Erasure Unit {MC:6.14} 350Y1761D Cover {MC:6.7} カバー 405N3392 銘板 Label {MC:6.1} 327N1122501B 平歯車 Spur Gear {MC:6.11} 319N4177C 軸...
  • Page 145 SP-24 消去部 3 消去部 3 ERASURE UNIT 3 ERASURE UNIT 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 113Y1756C ERS23A ERS23A {MC:6.17} 109N0023 蛍光灯安定器 INV23A {MC:6.15} 356N9731C ブラケット Bracket {MC:6.15} 355Y0241 フレーム Frame − 360Y0174C Lamp Assembly {MC:6.18} ケース...
  • Page 146 SP-25 幅寄搬送部 1 幅寄搬送部 1 SIDE-POSITIONING CONVEYOR 1 SIDE-POSITIONING CONVEYOR 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 363N2617C ガイド Guide {MC:7.6} 387N0186C Antistatic Brush {MC:7.7} 帯電防止材 363N2728E ガイド Guide {MC:7.7} 356N9689A ブラケット Bracket {MC:7.8} 388N5414A 板バネ...
  • Page 147 SP-26 幅寄搬送部 2 幅寄搬送部 2 SIDE-POSITIONING CONVEYOR 2 SIDE-POSITIONING CONVEYOR 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 327N0219B 平歯車 Spur Gear {MC:7.12} 327N0218A Spur Gear {MC:7.12} 平歯車 327N1122803B 平歯車 Spur Gear {MC:7.11} 327N0217A 平歯車 Spur Gear {MC:7.11} 356N9658D...
  • Page 148 SP-27 幅寄搬送部 3 幅寄搬送部 3 SIDE-POSITIONING CONVEYOR 3 SIDE-POSITIONING CONVEYOR 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 324N3194D タイミングベルト車 Timing Belt Pulley {MC:7.13} 323S3374 Timing Belt {MC:7.4} タイミングベルト 347N1939 スペーサ Spacer {MC:7.44} 322NB003 ころがり軸受 Ball Bearing {MC:7.44} 347N1624A...
  • Page 149 SP-28 幅寄搬送部 4 幅寄搬送部 4 SIDE-POSITIONING CONVEYOR 4 SIDE-POSITIONING CONVEYOR 4 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2458A 引張コイルバネ Extension Spring L ≒ 61mm {MC:7.40} 327N1121608A 平歯車 Spur Gear {MC:7.40} 360N0542C ハウジング Housing {MC:7.42} 322NB002 ころがり軸受...
  • Page 150 SP-29 幅寄搬送部 5 幅寄搬送部 5 SIDE-POSITIONING CONVEYOR 5 SIDE-POSITIONING CONVEYOR 5 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356N9651F ブラケット Bracket {MC:7.1} 405N0186 Label {MC:7.1} 銘板 356N10305 ブラケット Bracket {MC:7.1} 146N0010A ホトインタラプタ Photo Sensor {MC:7.18} 356N10261B ブラケット...
  • Page 151 SP-30 幅寄搬送部 6 幅寄搬送部 6 SIDE-POSITIONING CONVEYOR 6 SIDE-POSITIONING CONVEYOR 6 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO MC4, 118YX273B モータ Motor {MC:7.26} 35CGM-J338 356N10196B Bracket {MC:7.26} ブラケット 327N0236D 平歯車 Spur Gear {MC:7.26} 327N1103008A 平歯車 Spur Gear {MC:7.27} 329N0177C...
  • Page 152 SP-31 幅寄搬送部 7 幅寄搬送部 7 SIDE-POSITIONING CONVEYOR 7 SIDE-POSITIONING CONVEYOR 7 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356N10256C ブラケット Bracket {MC:7.28} 315S0051 Snap Ring {MC:7.35} 止め輪 341N1189D アーム {MC:7.28} 322SY322 すべり軸受 Plain Bearing {MC:7.34} 356N10152A ブラケット...
  • Page 153 SP-32 幅寄搬送部 8 幅寄搬送部 8 SIDE-POSITIONING CONVEYOR 8 SIDE-POSITIONING CONVEYOR 8 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 363N2826A ガイド Guide {MC:7.25} 327N0237B Rack {MC:7.25} ラック 388N2621C 引張コイルバネ Extension Spring L ≒ 35mm {MC:7.25} 363N2825B ガイド...
  • Page 154 SP-33 光学部 光学部 SCANNING OPTICS UNIT SCANNING OPTICS UNIT RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 839Y0068 光学部 Scanning Optics Unit {MC:9.} SP-33 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 155 SP-34 集光部 集光部 LIGHT-COLLECTING UNIT LIGHT-COLLECTING UNIT RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 345N1723C シールド材 Shielding Tape {MC:8.2} 405N3486 Label {MC:8.2} 銘板 113Y1737D PMT23A PMT23A {MC:8.2} 345N1724C シールド材 Shielding Tape {MC:8.3} 335N0091D フランジ Flange {MC:8.3} 345N1663A シールド材...
  • Page 156 SP-35 副走査部 1 副走査部 1 SUB SCANNING UNIT 1 SUB SCANNING UNIT 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO Vibration Proof Rubber 2 ヶ組／ 898Y1311 防振ゴムアセンブリ {MC:10.33} Assembly A set of two 347N1950E スペーサ Spacer {MC:10.33} 365N0114A...
  • Page 157 SP-36 副走査部 2 副走査部 2 SUB SCANNING UNIT 2 SUB SCANNING UNIT 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2570 引張りコイルバネ Extension Spring L ≒ 59mm {MC:10.6} 322SP211 Ball Bearing {MC:10.8} ころがり軸受 334N0068A ローラ Roller {MC:10.8} Compression Coil...
  • Page 158 SP-37 副走査部 3 副走査部 3 SUB SCANNING UNIT 3 SUB SCANNING UNIT 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 360N0508A ハウジング Housing {MC:10.30} 341Y0412 アーム {MC:10.30} 341N1124C アーム {MC:10.26} 146Y0141 ホトインタラプタ Photo Sensor Assembly {MC:10.29} MZ3, 118YX280...
  • Page 159 SP-38 副走査部 4 副走査部 4 SUB SCANNING UNIT 4 SUB SCANNING UNIT 4 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2569A 引張りコイルバネ Extension Spring L ≒ 47mm {MC:10.13} 315S0050 Snap Ring {MC:10.19} 止め輪 343N0068A フック Hook {MC:10.13} 322NB002...
  • Page 160 SP-39 副走査部 5 副走査部 5 SUB SCANNING UNIT 5 SUB SCANNING UNIT 5 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 327N0213C 歯車 Gear {MC:10.20} 315S0050 Snap Ring {MC:10.20} 止め輪 327N0214B 歯車 Gear {MC:10.21} 322SF155 軸受 Bearing {MC:10.21} 318S3060...
  • Page 161 SP-40 副走査部 6 副走査部 6 SUB SCANNING UNIT 6 SUB SCANNING UNIT 6 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 388N2569A 引張りコイルバネ Extension Spring L ≒ 47mm {MC:10.10} 315S0050 Snap Ring {MC:10.18} 止め輪 343N0068A フック Hook {MC:10.10} 322NB002...
  • Page 162 SP-41 副走査部 7 副走査部 7 SUB SCANNING UNIT 7 SUB SCANNING UNIT 7 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356Y0613A ブラケット Bracket − 386N1366 Shock Absorber 緩衝機材 − 356Y0608A ブラケット Bracket − 386N1363 緩衝機材 Shock Absorber −...
  • Page 163 SP-42 制御部 1 制御部 1 CONTROLLER 1 CONTROLLER 1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 350N2998C カバー Cover {MC:11.6} 113Y1758D SND23B SND23B {MC:11.6} 316S0456 止め具 Clamp {MC:11.6} 316S0268 止め具 Clamp {MC:11.6} 358Y0086B ボックス {MC:11.6} PNL23A 845Y0116B 操作パネル...
  • Page 164 SP-43 制御部 2 制御部 2 CONTROLLER 2 CONTROLLER 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 345N1795A 仕切板 Bracket {MC:11.1} 364N0122C Guard {MC:11.1} ガード 364N0142B ガード Guard {MC:4.4} 119S0048 電動ファン FANG3 {MC:4.4} 364S0068 ガード Guard {MC:4.4} 120S4293 コネクタ...
  • Page 165 SP-44 制御部 3 制御部 3 CONTROLLER 3 CONTROLLER 3 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 313N1271C ステー Stay {MC:5.3} 362S0681 受 Rod holder {MC:5.3} 362S0682 受 Rod holder {MC:5.3} 319N4114A 軸 Shaft {MC:5.3} 322SY063 すべり軸受...
  • Page 166 SP-45 ケーブル CABLE RANK REF. PART NO. PART NAME QTY. REMARKS CONNECTION DIAGRAM 136N0377 ケーブル Cable Europe 136N0427 ケーブル Cable 136N0450 Cable ケーブル 136N0464 ケーブル Cable China 136Y8545A ケーブル Cable 136Y8904D ケーブル Cable 136Y8915D ケーブル Cable 136Y8916A ケーブル Cable 136Y8917C ケーブル...
  • Page 167 SP-46 回路図 CIRCUIT DIAGRAM SP-46 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 168 SP-47 回路図 CIRCUIT DIAGRAM SP-47 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 169 SP-48 回路図 CIRCUIT DIAGRAM SP-48 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 170 SP-49 回路図 CIRCUIT DIAGRAM SP-49 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 171 SP-50 回路図 CIRCUIT DIAGRAM SP-50 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 172 SP-51 回路図 CIRCUIT DIAGRAM SP-51 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 173 SP-52 回路図 CIRCUIT DIAGRAM SP-52 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 174 SP-53 回路図 CIRCUIT DIAGRAM SP-53 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 175 SP-54 部品番号検索表 PARTS NOS. SEARCH TABLE Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No 107Y0183 03I-9 136Y8922A 10A-14 146S0029A 05F-9 315S0050...
  • Page 176 SP-55 部品番号検索表 PARTS NOS. SEARCH TABLE Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No 327N0217A 05B-4 334N0068A 08B-3 341N1133B 03F-10 346N1475B...
  • Page 177 SP-56 部品番号検索表 PARTS NOS. SEARCH TABLE Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No Part No. INDEX No.-Drawing No 356Y0354C 03K-2 360N0542C 05D-3 364S0068 09B-5 382N1746A...
  • Page 178 SP-57 オプション オプション OPTION OPTION RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 356Y0475 ブラケット（前面用） Bracket − 356Y0502 ブラケット（背面用） Bracket − 356Y0499 ブラケット（左側面用） Bracket − 356Y0498 ブラケット（右側面用） Bracket − 347N2108 Spacer スペーサ（1mm） − 347N2109 スペーサ（2mm） Spacer −...
  • Page 179 SP-58 治具 治具 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 898Y0981 ループケーブル Loop cable {MC:21.} SP-58 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 180 SP-59 締結用および配線用のサービス部品一覧表 List of Service Parts for Securing and Wiring 1. 締結用および配線用のサービス部品について 1. Service Parts for Securing and Wiring ● 発注の際は部品コードと発注数量を明記すること。発注数量は 100 個単位とする。  Clearly indicate the part code and quantity required when ordering service parts. Service parts can be ordered in sets of 100. ●...
  • Page 181 SP-60 締結用および配線用のサービス部品一覧表 List of Service Parts for Securing and Wiring 参考情報 参考情報 Reference information Reference information 記号 部品コード 記号 部品コード Symbol Parts code Symbol Parts code 形状 部品名称 材質、処理など 形状 部品名称 材質、処理など Shape Parts name Material/treatment, etc. Shape Parts name Material/treatment, etc.
  • Page 182 SP-61 締結用および配線用のサービス部品一覧表 List of Service Parts for Securing and Wiring 3. 止め輪、座金、ナット類 3. Stopper Rings, Washers, Nuts 参考情報 参考情報 Reference information Reference information 記号 部品コード 記号 部品コード Symbol Parts code Symbol Parts code 形状 部品名称 材質、処理など 形状 部品名称 材質、処理など Shape Parts name Material/treatment, etc.
  • Page 183 SP-62 締結用および配線用のサービス部品一覧表 List of Service Parts for Securing and Wiring 4. 配線用部品 4. Wiring Parts 参考情報 参考情報 Reference information Reference information 記号 部品コード 記号 部品コード 概略外形寸法など（mm） 概略外形寸法など（mm） Symbol Parts code Symbol Parts code 形状 部品名称 形状 部品名称 A p p r o x . e x t e r n a l A p p r o x .
  • Page 184 SP-63 締結用および配線用のサービス部品一覧表 List of Service Parts for Securing and Wiring 5. ［部品コード］→［記号］読替表 この表は、サービス部品納入時、サービス部品の部品コードをサービスマニュアル記載 の記号に読替えるときに使用すること。 5. [Parts Code] to [Symbol] Conversion Table Use this table for converting the parts code of delivered service parts to the symbols used in this Service Manual. ■...
  • Page 185 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4683) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Preventive Maintenance (PM) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 186 PM-1 Preventive Maintenance Program Notations of Intervals In this volume, either of the following symbols is indicated for each maintenance program. Before initiating any maintenance operation, you should become familiar with the following How To Use the Preventive Maintenance Volume symbols.
  • Page 187 PM-2 Preventive Maintenance Program List 1.3.1 Maintenance Programs for the First Year  Preventive maintenance programs to be performed when the machine has been used for one year or when a process count of about 20,000 is reached  INSTRUCTION  Safety provided by grounding is assured by properly establishing power cable and additional Reference Time...
  • Page 188 PM-3 1.3.2 Maintenance Programs for the Second Year Reference Time Periodic Maintenance program Remarks section requirements replacement parts  Preventive maintenance programs to be performed when the machine has 7.14 Cleaning the Dust-Tight Cover been used for two years or when a process count of about 40,000 is reached Assembly 8.
  • Page 189 PM-4  Parts to be replaced when the machine has been used for two years or when Reference Time Periodic Maintenance program Remarks a process count of about 40,000 is reached section requirements replacement parts 11.2 Cleaning the Post-Reading Conveyor Reference section Parts Name Parts No.
  • Page 190 PM-5 1.3.3 Maintenance Programs for the Third Year  Parts to be replaced when the machine has been used for three years or when a process count of about 60,000 is reached  Preventive maintenance programs to be performed when the machine has been used for three years or when a process count of about 60,000 is Reference section Parts Name...
  • Page 191 PM-6 1.3.4 Maintenance Programs for the Fourth Year Reference Time Periodic Maintenance program Remarks section requirements replacement parts  Preventive maintenance programs to be performed when the machine has been used for four years or when a process count of about 80,000 is reached 7.12 Cleaning inside the Machine and the Antistatic Member...
  • Page 192 PM-7  Parts to be replaced when the machine has been used for four years or when Reference Time Periodic Maintenance program Remarks a process count of about 80,000 is reached section requirements replacement parts 11. Light-Collecting Guide Reference section Parts Name Parts No.
  • Page 193 PM-8 1.3.5 Maintenance Programs for the Fifth Year  Preventive maintenance programs to be performed when the machine has been used for five years or when a process count of about 100,000 is reached Reference Time Periodic Maintenance program Remarks section requirements replacement parts...
  • Page 194 PM-9 1.3.6 Maintenance Programs for the Sixth Year Reference Time Periodic Maintenance program Remarks section requirements replacement parts  Preventive maintenance programs to be performed when the machine has been used for six years or when a process count of about 120,000 is reached 7.14 Cleaning the Dust-Tight Cover Assembly...
  • Page 195 PM-10  Parts to be replaced when the machine has been used for six years or when Reference Time Periodic Maintenance program Remarks a process count of about 120,000 is reached section requirements replacement parts 11.2 Cleaning the Post-Reading Conveyor Reference section Parts Name Parts No.
  • Page 196 PM-11 Details of Maintenance Procedures Input “C:\Program Files\FujiFilm\FCR\Tool\PuPcTool\RuPcTool.exe” in “Name”. Backing Up the Log Power ON the CR Console. Power ON the RU. Click on [OK]. Press the [Windows] key to display the Start menu of Windows. → The RU PC-TOOL window opens.
  • Page 197 PM-12 Select “LOG-ALL” from the BACKUP items, and click on [EXECUTE]. → The window for selecting the location for backing up the data appears. Click on and select the location (drive and directory) where the data is to be → The Completed window appears after backup is completed. backed up.
  • Page 198 PM-13 Checking the Error Log Select the log, and check to make sure that the error log is not abnormal. Click on [ERROR DB]. → The ERROR-DB window opens. Click on [UPDATE]. Click on → The display returns to the RU PC-TOOL window. PM-13 CR-IR 357 Service Manual 014-204-01E...
  • Page 199 PM-14 Checking the Erasure Lamp Lighting Time Click on the [LAMP] tab, and confirm the total count for the erasure lamp lighting. After the confirmation, click on [CANCEL]. Click on [EDIT HISTORY]. → The EDIT HISTORY window opens. → The display returns to the RU PC-TOOL window. PM-14 CR-IR 357 Service Manual 014-204-01E...
  • Page 200 PM-15 Checking the Image/Conveyance Checking the Image/Conveyance Read the IP, which was exposed as instructed in "3.1 Check Before Procedures," The following checks are made in this section. by “TEST”, “Image format” or “Image format-2” and “SINGLE”, and output it. - Conveyance checks - Image checks - Check for output characters...
  • Page 201 PM-16 2． 3． Verify that there is no "unusual nonuniformity" found on the output film or on the Check the image format. image displayed on the image monitor. Make sure that the white blank portion is 2 mm or less, as actually measured on the IP, from the outermost edge of the image frame of the film outputted.
  • Page 202 PM-17 Checking the Output Characters Make sure that the film character format information that was set in “Outputting the Film for Image Check” is displayed on the output film. Also verify that none of the characters look blurred or broken. 1．...
  • Page 203 PM-18 Pulling Out the Machine Disconnecting the Cables Unlocking the Retainers Power OFF the RU. Loosen the nuts of the Remove the power cable cover. adjustable feet to make the machine movable. Disconnect the power cable. PM-18 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 204 PM-19 Disconnect the I/F cable. Pull out the machine to the working space. PM-19 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 205 PM-20 Removing the Covers Remove the screws to remove the right-hand side cover. Removing the Covers (1st/5th Year) Loosen the screws to remove the front cover. Remove the louver. PM-20 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 206 PM-21 Removing the Covers (2nd/4th/6th Year) Remove the louver. Loosen the screws to remove Remove the screws to remove the front cover. the right-hand side cover. Remove the screws to remove Remove the screws, slightly tilt the front cover plate. the rear cover laterally, and pull it out toward you for removal.
  • Page 207 PM-22 Remove the screws on the left- Take the procedure 10 from the hand side, loosen the screw on direction indicated by the arrow the rear, and remove the left- in the figure. hand side cover. Remove the screws to remove Disconnect the connector, and the rear cover plate.
  • Page 208 PM-23 Take the procedures 13 and 14 Hold the dust-tight cover from the direction indicated by assembly on the position the arrow in the figure. indicated in the figure, and lift it straight up to remove, while exercising care not to tilt the assembly.
  • Page 209 PM-24 Removing the Covers (3rd Year) Remove the screws to remove the right-hand side cover. Loosen the screws to remove Remove the screws, slightly tilt the front cover. the rear cover laterally, and pull it out toward you for removal. Remove the louver.
  • Page 210 PM-25 Turning OFF the High-Voltage Switch Turn OFF the high-voltage switch (S1) on the SCN23A board. PM-25 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 211 PM-26 Cassette Set Unit Put the cable aside for the protection of the cable.  NOTE  Removing the Erasure Unit Be sure to put the cable aside. Otherwise, the cable and the  NOTE  connector might get caught when removing/reinstalling the erasure When removing the erasure unit, exercise care in handling as the unit is hot.
  • Page 212 PM-27 Removing the Cassette Set Unit Unclamp the clamp, and disconnect the connector. Put the cable aside out of the  NOTE  housing for the protection of Since the cassette set unit is a heavy object, be careful about the following points when the cable.
  • Page 213 PM-28 Unclamp the clamp, and Take the procedure 6 from the disconnect the connector direction indicated by the arrow while pushing the hook of in the figure. the connector. Retain the cable with the clamp for the protection of the cable. ...
  • Page 214 PM-29 Take the procedure 8 from the Hold the cassette set unit on direction indicated by the arrow the positions indicated in the in the figure. figure. Lift the cassette set unit above the housing frame and  NOTE  remove it.
  • Page 215 PM-30 Preparation for Cleaning of Suction Cups Lift the board box and remove the safety bar from the retainer by means of a screwdriver or the like. Lift the safety bar and hook it on the bracket of the board box. ...
  • Page 216 PM-31 Manually rotate the gear of the Take the procedures from 5 to 9 motor, and check to make sure from the direction indicated by that the debris fall prevention the arrow in the figure. shutter assembly has moved to its closed position.
  • Page 217 PM-32 Remove the screws to remove Pull out the bracket, and the bracket. unclamp the clamp.  NOTE   NOTE  The removed bracket has the Since the working space is small, cable left attached. Exercise care exercise care not to get injured not to damage the cable.
  • Page 218 PM-33 Cleaning the Suction Cups (Left-Hand) Move the IP removal arm while holding the arm (white) to a position where the driver can access the screws of the IP removal arm. Take the procedures from 2 to 6 from the direction indicated by the arrow in the figure.
  • Page 219 PM-34 Remove the retaining screws Clean the suction cup (left- of the suction cup assembly hand) with a moistened cloth. (left-hand). Hold the assembly Check the mounted orientation on the position indicated in of the KL clip. the figure, and pull out the ...
  • Page 220 PM-35 Reinstall the suction cup Pull the hose in the direction assembly (left-hand) on the IP indicated by the arrow, and removal arm from below the IP make sure that there is no removal link shaft. Make sure excessive slack of the hose in that the suction cup assembly the region surrounded by the (left-hand) is correctly mounted...
  • Page 221 PM-36 Cleaning the Suction Cups (Right-Hand) Remove the retaining screws of the suction cup assembly (right-hand). Hold the assembly on the position indicated in the figure, and pull out the assembly (right-hand) from below the IP removal link shaft.  NOTE  Exercise care not to damage the hose when pulling out the suction cup assembly.
  • Page 222 PM-37 Clean the suction cup (right- hand) with a moistened cloth. Check the mounted orientation of the KL clip.  NOTES  - Exercise care not to excessively pull out the suction cup assembly, causing the hose to be damaged. - Check to make sure that the KL clip is attached in the orientation indicated in the figure.
  • Page 223 PM-38 Insert the tip of the guide into an aperture of the bracket before mounting the guide. Be sure to verify that the guide is correctly mounted on the half punches, before retaining with the screws.  NOTE  Be sure to verify that the guide is correctly mounted on the half punches, before retaining with the screws.
  • Page 224 PM-39 Cleaning the Rubber Rollers (Small) Clean the rubber roller (small) with a moistened cloth. Hold the arm (white) to lift the IP removal arm to the uppermost position. PM-39 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 225 PM-40 Cleaning the Rubber Rollers Hold the arm (white) to move the IP removal arm to the lowermost position. Push the moistened cloth against the rubber roller. Clean the roller while rotating it by the handle.  NOTE  Exercise care not to damage or pull the hose when pushing the moistened cloth against the rubber roller.
  • Page 226 PM-41 Installing the Components Check to make sure that the bracket is correctly mounted on the half punches, before retaining with the screws.  NOTE  Always make sure that the bracket is correctly mounted on the half punches, before retaining with the screws.
  • Page 227 PM-42 While holding the position indicated in the figure and supporting the board box, remove the safety bar. Lower the safety bar and fix to the retainer. Then lower the board box. Reinstall the screws. PM-42 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 228 PM-43 Cleaning the Antistatic Member and Shutter Take the procedure 2 from the direction indicated by the arrow in the figure. Clean the antistatic member and the shutter with a vacuum cleaner. PM-43 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 229 PM-44 7.10 Replacing the Dumper (Opposite Reference Side) Replace the dumper (opposite reference side).  NOTE  The dumpers on the reference side and the opposite reference side are different in color. Put on the dumper with a dark gray barrel on the opposite reference side.
  • Page 230 PM-45 7.11 Replacing the Dumper (Reference Side) Disconnect the connector. Take the procedures from 2 to Release the clamps. 14 from the direction indicated by the arrow in the figure. Remove the bracket. PM-45 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 231 PM-46 Remove the screws. Remove the bracket while lifting up the shutter driving  NOTES  arm. - Do not remove the bracket after  NOTES  the screws are removed. If the bracket is removed in this state, - Always remove the bracket with the sensor installed inside the the shutter driving arm lifted up.
  • Page 232 PM-47 Remove the KL clip, and Install the bearing inside the remove the shutter driving arm. shutter driving arm. Then mount the shutter driving arm  NOTE  and the KL clip. When the shutter driving arm is  NOTES  removed, the bearing installed inside the arm might drop.
  • Page 233 PM-48 Reinstall the bracket while Retain the cable with the clamp. lifting up the shutter driving arm.  NOTE  Always install the bracket with the shutter driving arm lifted up. Otherwise, the sensor installed on the bracket might interfere with the shutter driving arm, resulting in the damage of the sensor.
  • Page 234 PM-49 7.12 Cleaning inside the Machine and the Antistatic Member Clean the inside of the machine and the antistatic member with a vacuum cleaner to remove dust entering from the outside of the machine. PM-49 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 235 PM-50 7.13 Reinstalling the Cassette Set Unit  NOTE  Since the cassette set unit is a heavy object, be careful about the following points when removing, reinstalling and moving. - Secure a sufficient working space before the operation. - Hold the position where the “Hold here” label is applied. - Lift the unit in a natural posture.
  • Page 236 PM-51 Reinstall the retaining screws Take the procedure 4 from the of the cassette set unit. direction indicated by the arrow in the figure. Reinstall the retaining screws of the cassette set unit. PM-51 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 237 PM-52 Take the procedures 6 and 7 Connect the connector, and from the direction indicated by retain the cable with the clamp. the arrow in the figure. Unclamp the clamp, connect the connector, and retain the cable with the clamp. ...
  • Page 238 PM-53 7.14 Cleaning the Dust-Tight Cover Assembly Hold the dust-tight cover assembly on the positions indicated in the figure, and push the assembly against the housing. Lower the assembly straight down not to tilt it and reinstall.  NOTE  Be sure to lower the dust-tight cover assembly straight down without tilting it, and reinstall.
  • Page 239 PM-54 Take the procedures 5 and 6 Take the procedures 8 and 9 from the direction indicated by from the direction indicated by the arrow in the figure. the arrow in the figure. Check to make sure that Reinstall the retaining screws there is no difference in level of the dust-tight cover between the dust-tight cover...
  • Page 240 PM-55 Put the operation panel Reinstall the retaining assembly on the shaded screws of the operation panel portion in the figure, and push assembly, and connect the it against the protrusion on connector. the housing. Laterally push the operation panel assembly straight for reinstalling.
  • Page 241 PM-56 7.15 Replacing the IP Suction Pump Disconnect the connector. Take the procedures from 2 to 5 Disconnect the connector from the direction indicated by while pushing the hook of the the arrow in the figure. connector.  NOTE  As the working space is small, exercise care not to get injured by peripheral components when...
  • Page 242 PM-57 Lift the board box and remove Take the procedures from 7 to the safety bar from the retainer. 15 from the direction indicated Lift the safety bar and hook by the arrow in the figure. it on the bracket of the board box.
  • Page 243 PM-58 While pushing the hook of Install the IP suction pump the connector with the long- so that the IP suction cable nose pliers, disconnect the pump is located behind the IP connector from the bracket. leak valve assembly. Put on the retaining screw of the IP suction pump.
  • Page 244 PM-59 Retain the cable with the clamp, and connect the connector. Attach the hose.  NOTES  - Be sure to attach the hose to the suction side of the IP suction pump. - Insert the hose to the innermost region.
  • Page 245 PM-60 Take the procedures from 17 to 20 from the direction indicated by the arrow in the figure. While holding the position indicated in the figure and supporting the board box, remove the safety bar. Lower the safety bar and fix to the retainer.
  • Page 246 PM-61 Connect the connector.  NOTE  As the working space is small, exercise care not to get injured by peripheral components when connecting the connector. Connect the connector. PM-61 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 247 PM-62 Erasure Unit Remove the reflection plate.  NOTES  - Do not strongly grasp the Removing the Filter reflection plate and the filter, when removing the reflection plate. Otherwise, the lamp located inside the filter might get damaged. - Do not damage the reflection face of the reflection plate that has been removed.
  • Page 248 PM-63 Remove the screws. Lift the filter with a jeweler’s screwdriver, and remove it from the half punch. Remove the brush roller assembly. Place the erasure unit in the orientation indicated in the figure. PM-63 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 249 PM-64 Lift to remove the filter while watching the lamp.  NOTE  Exercise care not to damage the lamp with your fingers when removing the filter. PM-64 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 250 PM-65 Cleaning the Filter Replacing the Filter Clean the guide with a vacuum Replace the filter. cleaner. Clean the front and the rear of the filter with a moistened cloth.  NOTES  - Be sure to clean both the front and the rear of the filter with the moistened cloth.
  • Page 251 PM-66 Reinstalling the Filter Insert the end of the filter into the aperture of the bracket, move it in the direction of the arrow, and reinstall the filter.  NOTE  Exercise care not to damage the lamp when reinstalling the filter. Check the orientation of mounting the filter.
  • Page 252 PM-67 Push the filter into the right and left half punches. Reinstall the bracket.  NOTE  Exercise care not to damage the lamp when reinstalling the bracket. PM-67 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 253 PM-68 Cleaning/Replacing the Brush Roller Remove the KL clip and the half clutch spur gear. While expanding the latches of While pushing the latches the spur gear, remove the spur at both ends of the stopper, gears. remove the stopper. While pushing the latches Clean the inside of the bracket at both ends of the stopper,...
  • Page 254 PM-69 Reinstall the brush roller, Install the other brush roller watching the orientations of the similarly to the procedure 6. brush roller and the bracket.  NOTE  Install the brush roller in the correct orientation referring to the figure. - Insert the shorter shaft end of the brush roller to a region of the bracket with a latch.
  • Page 255 PM-70 Mount the half clutch spur gear While pushing the latches and the KL clip on the longer at both ends of the stopper, shaft end. mount the stopper. Check to make sure that the stopper will  NOTE  not disengage.
  • Page 256 PM-71 Reinstalling the Brush Roller Assembly Insert the brush roller assembly latches into the bracket holes, before reinstalling. Take the procedures 2 and 3 from the direction indicated by the arrow in the figure. Check to make sure that both brush roller assembly latches are inserted into the bracket holes.
  • Page 257 PM-72 Cleaning the Reflection Plate Put on the retaining screw of the brush roller assembly. Place the erasure unit in the Clean the reflection plate with a orientation indicated in the moistened cloth. figure. Check to make sure that the brush roller assembly latches and the protrusions are correctly mounted.
  • Page 258 PM-73 Reinstalling the Reflection Plate Check to make sure that the clearance is 6 ± 1 mm between the reflection plate and the filter around the center of the reflection plate.  NOTE  If the clearance between the reflection plate and the filter is smaller than 5 mm or larger than 7 mm, the warp of the reflection plate need be corrected.
  • Page 259 PM-74 Reinstalling the Erasure Unit While pushing the erasure unit in the direction of the arrow, push it halfway into the housing. Push into the innermost while exercising care not to have the cable caught.  NOTES  - If the erasure unit cannot be pushed to the innermost in the housing, do not push it forcibly.
  • Page 260 PM-75 Pull out the erasure unit. Connect the connectors. Slightly rotate the spur gear, and then push the erasure unit slowly into the housing.  NOTE  If the erasure unit cannot be pushed to the innermost in the housing, do not push it forcibly. The spur gear of the erasure unit might get damaged.
  • Page 261 PM-76 Side-Positioning Conveyor Unit Unclamp the clamp, and disconnect the connector. Move the cable toward the side face for the protection of the Removing the Side-Positioning Conveyor Unit cable, and hook it on the clamp. Close the clamp. Take the procedure 2 from the direction indicated by the arrow in the figure.
  • Page 262 PM-77 Take the procedures 4 and 5 Remove the retaining screw of from the direction indicated by the side-positioning conveyor the arrow in the figure. unit. Unclamp the clamp, and disconnect the connector. Set aside the cable out of the housing for the protection of the cable.
  • Page 263 PM-78 Take the procedures 7 and 8 Supporting the side-positioning from the direction indicated by conveyor unit on the positions the arrow in the figure. indicated in the figure, pull the unit straight toward you.  NOTE  Always support the unit on the positions indicated in the figure for this operation.
  • Page 264 PM-79 Cleaning the Guide Remove the shock absorbing roller assembly. Remove the bracket. Clean the guide with a vacuum cleaner.  NOTE  Always use a vacuum cleaner for cleaning the guide. Do not use a moistened cloth. Remove the bracket. PM-79 CR-IR 357 Service Manual 014-204-01E...
  • Page 265 PM-80 Cleaning the Rubber Rollers Clean the rubber rollers with a moistened cloth. Rotate the shaft with a thin- Push the moistened cloth blade screwdriver, and move against the rubber rollers. the grip arm to the position Clean the rubber rollers while indicated in the figure.
  • Page 266 PM-81 Cleaning the Shock-Absorbing Rollers, Antistatic Align the shock-absorbing roller assembly with the mount Members, and Guide position while facing the antistatic member downward. Retain the assembly with the screws. Place the side-positioning Clean the bracket and the conveyor unit in the orientation antistatic member with a indicated in the figure.
  • Page 267 PM-82 Clean the antistatic member with a vacuum cleaner. Align one of sides of the bracket with the mount position, and retain it with a screw. Then align the other side with the mount position and retain it with a screw, to have the bracket retained.
  • Page 268 PM-83 10. Subscanning Unit Supporting the post-reading conveyor guide assembly on the position indicated in the figure, fall it down slantly and 10.1 Removing the Post-Reading Conveyor Guide Assembly remove. Take the procedures 2 and 3 from the direction indicated by the arrow in the figure.
  • Page 269 PM-84 10.2 Removing the Light-Collecting Guide Unclamp the clamp, and disconnect the connector. CAUTION Never touch the light-receiving face of the light-collecting unit even when you are wearing gloves.  INSTRUCTION  When servicing the light-collecting unit, wear gloves. Take the procedures from 2 to 5 from the direction indicated by the arrow in the figure.
  • Page 270 PM-85 Disconnect the connector while Disconnect the connector. holding the shaded portion in the figure.  NOTES  - Be sure to hold the specified portion to disconnect the connector. Otherwise, the cable may get damaged. - Disconnect the connector vertically.
  • Page 271 PM-86 Take the procedures 7 and 8 from the direction indicated by the arrow in the figure. Remove the retaining screws of the light-collecting guide from the direction instructed in DETAIL A.  NOTE  Exercise care not to damage the acrylic part of the light-collecting guide when removing the screws.
  • Page 272 PM-87 Supporting the light-collecting guide on the positions indicated in the figure, lift the guide. Check to make sure that the light-collecting guide bracket is disengaged from the hook on the side plate of the subscanning unit, and then pull out to remove the light- collecting guide toward you.
  • Page 273 PM-88 10.3 Removing the Scanning Optics Unit Unclamp the clamp, and disconnect the connector. Retain the cables with the CAUTION clamp for the protection of the cable. When servicing the scanning optics unit, be sure to wear an anti-static wristband to ground your body.
  • Page 274 PM-89 Unclamp the clamp, and Loosen the retaining screws of disconnect the connector. the scanning optics unit. Retain the cable with the clamp  NOTE  for its protection. Just loosen the screws which  NOTE  retain the scanning optics unit, Be sure to retain the cables with but do not remove them.
  • Page 275 PM-90 Hold the green labels and raise the scanning optics unit. Make sure that holes on the scanning optics unit and screw heads are located where they do not interfere with each other. Then, pull out the scanning optics unit parallel to the guides. CAUTION Never touch the window of the scanning optics unit.
  • Page 276 PM-91 10.4 Removing the Subscanning Unit Unclamp the clamp, and disconnect the connector. Retain the cables with the clamp and the tape for the protection of the cables.  NOTE  Be sure to retain the cables with the clamp and the tape. Otherwise, the cable and the connector might get caught when removing/reinstalling the sub-...
  • Page 277 PM-92 Take the procedures 4 and 5 Remove the retaining screws of from the direction indicated by the subscanning unit. the arrow in the figure. CAUTION Never remove red painted screws. Loosen the screws and then remove the jig. REFERENCE After subscanning unit removal, mount the removed jig on the vibration-proof rubber assembly.
  • Page 278 PM-93 Take the procedure 7 from the Take the procedure 9 from the direction indicated by the arrow direction indicated by the arrow in the figure. in the figure. Remove the screws. With Remove the screws. With long-nose pliers, remove the long-nose pliers, remove the bracket.
  • Page 279 PM-94 Take the procedure 11 from the Take the procedure 13 from the direction indicated by the arrow direction indicated by the arrow in the figure. in the figure. Remove the retaining screws of Rotate the nut, and lower the the subscanning unit.
  • Page 280 PM-95 Holding the green labels, Have on hand the jig that was pull out the subscanning unit removed in step 4. Mount it slightly forward. Shift the on the vibration-proof rubber held positions, pull out the assembly. subscanning unit straight, and ...
  • Page 281 PM-96 10.5 Cleaning the Guides, Center Rollers, and Rubber Rollers Remove the screw. Place the subscanning unit in Rotate the bracket and pull it the orientation indicated in the out of the subscanning unit. figure. Take the procedures from 3 to 5 Reinstall the screw.
  • Page 282 PM-97 Take the procedures from 7 to 9 Push the moistened cloth from the direction indicated by against the rubber rollers. the arrow in the figure. Clean the rubber rollers while rotating them via the flywheel. Clean the guide with a vacuum cleaner.
  • Page 283 PM-98 Place the subscanning unit in Push the moistened cloth the orientation indicated in the against the rubber rollers. figure. Clean the rubber rollers while rotating them via the flywheel. Take the procedures from 12 to 14 from the direction indicated by the arrow in the figure.
  • Page 284 PM-99 Place the subscanning unit in Clean the center roller with a the orientation indicated in the moistened cloth. figure. Take the procedures from 17 to Install the bracket. 19 from the direction indicated by the arrow in the figure. Remove the bracket.
  • Page 285 PM-100 Take the procedures from 22 to Reinstall the screw. 24 from the direction indicated by the arrow in the figure. Remove the screw. Place the subscanning unit in the orientation indicated in the figure. Rotate the bracket, and return it into the subscanning unit.
  • Page 286 PM-101 10.6 Cleaning the Flywheel (Large) and Kapton Belt ® Clean the flywheel (large) with a cloth dampened with ethanol.  INSTRUCTION  Do not damage the contact face of the Kapton® belt. Remove the tension coil spring. Clean the Kapton® belt with a moistened cloth.
  • Page 287 PM-102 Hitch the lower part of the Kapton® belt on the flywheel, and hitch the upper part on the shaft. While pressing the tensioner from upward, put the end of the Kapton® belt on the tensioner. While rotating the flywheel, mount the Kapton® belt.
  • Page 288 PM-103 10.7 Cleaning the Flywheel (Small) and Rubber Belt While rotating the flywheel, gradually move the rubber belt toward you and remove it. CAUTION Do not pull only the rubber belt to remove it without rotating the flywheel. If the rubber belt goes slack, the machine may not work normally.
  • Page 289 PM-104 Clean the rubber belt with a Hitch the rubber belt on the moistened cloth. lower flywheel, and then hitch on the upper flywheel. Put on the rubber belt while rotating the flywheel, and check to make sure that the rubber belt does not come off.
  • Page 290 PM-105 10.8 Cleaning Inside the Machine Clean the inside of the machine and the antistatic member with a vacuum cleaner to remove dust entering from the outside of the machine. PM-105 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 291 PM-106 10.9 Reinstalling the Subscanning Unit Supporting the subscanning unit on the positions indicated in the figure, put the unit on the housing rails. Push the unit straight halfway.  NOTE  Exercise care not to have your hand caught in the housing when pushing in the subscanning unit.
  • Page 292 PM-107 Remove the jig. Reinstall the retaining screws of the subscanning unit. Putting your hands on the positions indicated in the figure, push in the subscanning unit straight into the housing.  NOTES  - Be sure to put your hands on the specified positions to push in the subscanning unit straight.
  • Page 293 PM-108 Take the procedure 8 from the Take the procedure 10 from the direction indicated by the arrow direction indicated by the arrow in the figure. in the figure. Rotate the nut of the adjustable Reinstall the retaining screws foot, and lift the adjustable foot. of the subscanning unit.
  • Page 294 PM-109 Take the procedure 12 from the Take the procedure 14 from the direction indicated by the arrow direction indicated by the arrow in the figure. in the figure. Connect the connectors. Mount the jig and then tighten the screws. PM-109 CR-IR 357 Service Manual 014-204-01E...
  • Page 295 PM-110 10.10 Reinstalling the Scanning Optics Unit CAUTION When servicing the scanning optics unit, be sure to wear an anti-static wristband to ground your body. If your body is not grounded, static electricity built on your body may cause damage to electronic parts on the board. CAUTION Never touch the window of the scanning optics unit.
  • Page 296 PM-111 Hold the scanning optics unit Mount the notches on both on parts with the attached sides of the scanning optics green labels. unit on the guides. Push straight completely while exercising care not to tilt the CAUTION scanning optics unit. Never touch the window of the scanning optics unit.
  • Page 297 PM-112 Be sure to check that the Secure the retaining screws scanning optics unit is correctly while pushing the scanning placed on the retaining screws. optics unit against the positioning pin.  NOTE   NOTE  Make sure that the scanning optics unit is correctly placed on Be sure to retain the retaining the retaining screws.
  • Page 298 PM-113 Unclamp the clamp and Unclamp the clamp and connect the connectors. connect the connector. PM-113 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 299 PM-114 11. Light-Collecting Guide Clean the light-collecting face of the light-collecting guide by use of ethanol. 11.1 Cleaning and Reinstalling the Light-Collecting Guide REFERENCE To clean the light-collecting guide, two sheets of lens cleaning paper CAUTIONS should be folded in four and then moistened with ethanol.
  • Page 300 PM-115 Mount the light-collecting Push in the light-collecting guide on the guides of the guide while slightly raising it. subscanning unit. Insert the Check to make sure that the light-collecting guide along the guide is correctly engaged with guides into the subscanning the hooks of the subscanning unit.
  • Page 301 PM-116 Take the procedures 6 and 7 Take the procedures from 9 to from the direction indicated by 12 from the direction indicated the arrow in the figure. by the arrow in the figure. Reinstall the retaining screws Unclamp the clamps. of the light-collecting guide from the direction instructed in DETAIL A.
  • Page 302 PM-117 Reconnect the connector Connect the connector. vertically, holding the shaded portion in the figure. Check that the connector is fully inserted into its position as shown. CAUTION Be sure to check that the connector is fully inserted into its position as shown.
  • Page 303 PM-118 11.2 Cleaning the Post-Reading Conveyor Guide Assembly Remove the guide. Remove the bracket. Clean the guide with a vacuum cleaner. Remove the bracket. Clean the shock absorbing roller with a vacuum cleaner. PM-118 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 304 PM-119 Check to make sure that the Install the screws while guide is correctly fitted onto the pressing down on the bracket. protrusions, before reinstalling the screws.  NOTES  - Exercise care in the orientation of installing the guide. - Be sure to check that the guide is correctly fitted on to the protrusions of the post-reading...
  • Page 305 PM-120 11.3 Reinstalling the Post-Reading Conveyor Guide Assembly Hold the post-reading conveyor guide assembly as indicated in the figure, and mount it on the guide of the subscanning unit. Raise the post-reading conveyor guide assembly until it hooks on the bracket of the subscanning unit.
  • Page 306 PM-121 Reinstall the retaining screws of the post-reading conveyor guide assembly. PM-121 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 307 PM-122 11.4 Reinstalling the Side-Positioning Conveyor Unit Push in the side-positioning conveyor unit straight halfway into the housing. Push in the lower part of the side- positioning conveyor unit horizontally into the housing, and then push in the upper part. ...
  • Page 308 PM-123 Take the procedures 5 and 6 Take the procedure 8 from the from the direction indicated by direction indicated by the arrow the arrow in the figure. in the figure. Reinstall the retaining screw of Reinstall the retaining screws the side-positioning conveyor of the side-positioning unit.
  • Page 309 PM-124 Take the procedure 10 from the Disconnect the cable from the direction indicated by the arrow clamp, and move it toward the in the figure. rear of the housing. Connect the connector, and retain the cable with the clamps. PM-124 CR-IR 357 Service Manual 014-204-01E...
  • Page 310 PM-125 12. Turning ON the High-Voltage Switch Turn ON the high-voltage switch (S1) on the SCN23A board. PM-125 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 311 PM-126 13. Cleaning/Reinstalling the Covers and Put the lower part of the front cover into the housing Louvers to install. Retain it with the screws while holding the cover. 13.1 Cleaning/Reinstalling the Covers and Louvers (1st/5th Year) Clean the covers and louvers. Put the lower part of the right- hand side cover into the housing to install.
  • Page 312 PM-127 13.2 Cleaning/Reinstalling the Covers and Louvers Reinstall the rear cover plate. (2nd/4th/6th Year) CAUTION Check to make sure that the high-voltage switch is ON before reinstalling the cover. Clean the covers and louvers. Put the lower part of the left- hand side cover into the housing to install.
  • Page 313 PM-128 Retain the rear cover with the Put the lower part of the screws while holding it. front cover into the housing to install. Retain it with the screws while holding the cover. Put the lower part of the right- hand side cover into the housing to install.
  • Page 314 PM-129 13.3 Cleaning/Reinstalling the Covers and Louvers (3rd Year) Put the lower part of the rear cover into the housing to install. Put in the right-hand side below the left-hand side cover, and reinstall the rear cover. Clean the covers and louvers. Retain the rear cover with the screws while holding it.
  • Page 315 PM-130 Put the lower part of the front cover into the housing to install. Retain it with the screws while holding the cover. PM-130 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 316 PM-131 14. Cleaning/Replacing the Air Filter Reinstall the louver. Remove the louver. When the machine has been used for one year, three years, or five years, clean the air filter. When the machine has been used for two years, four years, or six years, replace the air filter.
  • Page 317 PM-132 15. Securing the Machine Measure the resistance value of the power cable. (Reference value) Terminal L - N L - E N - E 15.1 Connecting the Cables Resistance value 100kΩ - ∞ ∞ WARNINGS - Before measuring the resistance value, make sure that the power plug is unplugged from the outlet.
  • Page 318 PM-133 Place the breaker switch in the Check the installation conditions of the machine, cable wiring locations and so OFF position. on. When the I/F cable is to be drawn out from the right-hand side of the machine, pass the cable through the right-hand slot, and when it is to be drawn out from the rear of the machine, pass it through the rear slot.
  • Page 319 PM-134 15.2 Securing the Machine Connect the power cable to the outlet. CAUTION Do not tie or bundle the power cable in such a manner that it is overloaded. Lower the adjustable feet to settle the machine. PM-134 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 320 PM-135 16. Checking the Image/Conveyance 15.3 Checking for Improper Protective Grounding Check that the power cable and additional protective ground wire connections Check the image/conveyance. are established in the same manner as for installation. {PM:3_Checking the Image/Conveyance} REFERENCE Check the additional protecting ground wire only when the machine is installed in the patient environment.
  • Page 321 PM-136 17. Confirming the S Value Set the tube voltage to 80 kVp. Confirm the exposure conditions under which the radiation dose is 1 mR.  NOTE  The procedure set forth below is used to read an IP, which has been exposed to 1 mR of radiation, during a 1-minute period between 10 and 11 minutes after an X-ray exposure, If the radiation dose measured by the dosimeter is not 1 mR, leave the tube voltage at output the read image, and check that the S value for 1 mR of radiation, which is determined...
  • Page 322 PM-137 Subject the natural radiation and image stored on the employed IP to secondary Determine the "S value for 1 mR of radiation" from the displayed S value (the S erasure. value printed on the film or displayed on the CR Console screen) and the average radiation dose value obtained in step 3.
  • Page 323 PM-138 18. Checking the Error Log Check the error log. {PM:2.2_Checking the Error Log} Close the RU PC-TOOL window. Turn OFF the power of RU. Turn OFF the power of CR Console. PM-138 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 324 PM-139 BLANK PAGE PM-139 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 325 Control Sheet Issue date Revision number Reason Pages affected 08.15.2005 New release (FM4683) All pages 11.10.2005 Corrections (FM4750) All pages CR-IR 357 Service Manual Installation (IN) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 326 IN-1 Specifications of Machine Means for Moving and Fixing the Machine  Moving Means Dimensions and Weight Double-wheel caster (variable-direction/no-brake) x4  Fixing Means  Dimensions - Adjustable foot x4 W590 x D380 x H810 (mm) - Anti-topple retainer: 1 set ...
  • Page 327 IN-2 Servicing Space 1.3.1 Retaining with the Adjustable Feet Shown below is the installation space where the machine is retained with the adjustable feet. The following four kinds of installation patterns are available: When the machine is retained with the adjustable feet, the long cassette cannot be used. - Retaining with the adjustable feet;...
  • Page 328 IN-3 1.3.2 Retaining the Machine by the Anti-Topple Retainer 1.3.3 Installing the Machine at a User’s Site where Long Cassettes are Used Shown below is the installation space where the machine is fixed to the floor by means of the optional anti-topple retainer as demanded by the user.
  • Page 329 IN-4 1.3.4 Using the supporter  Installation space required when the base is attached to the supporter The base mounting position and installation space are left-right symmetrical. When the supporter is used for installation, the installation space is as indicated below. ...
  • Page 330 IN-5 Installation Work Flowchart  Workflow for First-Time Installation START 3. Preparation for Installation 8. Installing RU Software Starting the Machine Maintenance Utility Unloading Setting the RU IP Address Transfer Temporary Placement Setting the FTP Server IP Address Checking the Items Supplied Checking the Connection with the CR Console Installing the RU PC-TOOL 4.
  • Page 331 IN-6 Preparation for Installation 3.1.2 Precautions on Patient Environment  Additional Protective Grounding Precautions Regarding Installation If the RU is installed in the patient environment with the connected equipment in the non- medically used room, the additional protective grounding will be required. The place where the machine is to be installed needs to meet the criteria set forth in "Getting Definitions of "patient environment", "medically-used room", and "non-medically used room"...
  • Page 332 IN-7 Unloading Unload the machine together with the carrier pallet from the load-carrying platform of the truck. Cut the polypropylene (PP) band, and remove the slope. CAUTIONS - When unloading the machine, two persons should always cooperate to do so. - Before unloading the machine, secure a proper machine transfer route.
  • Page 333 IN-8 Remove the corrugated fiberboard box. Cut the tapes, and remove the PP bands with stoppers and the bag containing the accessories.  NOTE  Lift the corrugated fiberboard box straight up not to damage the machine with the edges of the box, for removal.
  • Page 334 IN-9 Cut the lower part of the plastic cover which protects the machine. Remove the Cut the corners of the plastic cover which cover two right and left machine upper part of the plastic cover. retainers on the rear of the machine. Then remove the bolts which retain the machine retainers on the rear of the machine.
  • Page 335 IN-10 Cut the plastic cover around the machine retainer in an L-shape by a cutter, Once loosen the adjustable feet for removing the two right and left machine for easy removal of the two right and left machine retainers on the rear of the retainers on the rear of the machine.
  • Page 336 IN-11 Remove the two machine retainers on the right- and left-hand on the rear of the Raise the two adjustable feet on the right- and left-hand on the rear of the machine together with their sealing plastic covers and rubber plates. machine to the uppermost position.
  • Page 337 IN-12 Cut the corners of the plastic covers which cover the two machine retainers Loosen the bolts which retain the two right and left machine retainers on the on the right- and left-hand on the front of the machine by a cutter, and remove front of the machine, and then once loosen the adjustable feet on the front of the the front bolt of the two bolts retaining the machine retainer on the front of the machine.
  • Page 338 IN-13 Move the machine on the carrier pallet until the machine disengages from the Remove the PP bands for retaining the slope from the accessory bags, and pass machine retainers. Then raise the adjustable feet on the front of the machine to the PP bands through the holes on the carrier pallet.
  • Page 339 IN-14 Place the slope over the step of the carrier pallet. Pass the PP bands through the holes of the slope.  NOTES  - Place the slope with the surface having the label applied facing upward. Since the step of the slope serves as a guide for casters, if a wrong face is placed, a difference in levels will occur between the carrier pallet and the slope, and in addition, the casters might come off from the slope when the machine is unloaded.
  • Page 340 IN-15 Put the PP band on the stopper. Tighten the PP band, and fix the slope to the carrier pallet. IN-15 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 341 IN-16 Check to make sure that the four adjustable feet are raised to the uppermost Unload the machine from the carrier pallet. position, before unloading the machine from the carrier pallet. CAUTIONS CAUTION - Be sure to unload the machine with two persons, and support the machine from both side faces of the machine.
  • Page 342 IN-17 Transfer Temporary Placement Secure space required for installation procedures and temporarily place the CAUTIONS machine. - When transferring the machine, two persons should support the machine from both side faces to prevent the machine from toppling down. - Raise the adjustable feet to the uppermost position before transfer. Otherwise, the machine might topple or the casters might get damaged.
  • Page 343 IN-18 Checking the Items Supplied  Accessories Check Item Qty. Remarks Check whether all the items are supplied in accordance with the PACKING LIST that is CD-R (machine-specific data) Machine-specific data CD-R contained in each carton. CD-ROM (application) For installation ...
  • Page 344 IN-19 Installation Procedures Connecting the Cables Connecting the Power Cable and Checking Resistance Removing the Transportation Protective Member Value WARNINGS Remove the tapes. - Before measuring the resistance value, make sure that the power plug is unplugged from the outlet. - If the machine is to be installed in the patient environment, see "APPENDIX 1.
  • Page 345 IN-20 Measure the resistance value of the power cable. Place the breaker switch in the OFF position. (Reference value) Terminal L - N L - E N - E Resistance value 100kΩ - ∞ ∞ Measure the resistance value between the E terminal of the power cable and the bottom of the machine frame, and make sure that there is continuity.
  • Page 346 IN-21 Connecting the Interface Cable Consult the user to check the installation conditions of the machine, cable wiring locations and so on. When the I/F cable is to be drawn out from the right-hand side of the machine, pass the cable through the right-hand slot, and when it is to CAUTION be drawn out from the rear of the machine, pass it through the rear slot.
  • Page 347 IN-22 Final Placement Securing the Machine Secure the four adjustable feet down onto the floor. For final placement of the machine, check the requests of the user, and observe the procedures described below to secure the machine and cables in place. ...
  • Page 348 IN-23 CR Console Installation Procedures Securing the Cable WARNING Perform the CR Console installation procedures.  NOTE  If the machine is to be installed in the patient environment, see "APPENDIX 1. ADDITIONAL PROTECTIVE GROUNDING." Complete "7. CR Console Installation Procedures" before performing the procedures described in "8.
  • Page 349 IN-24 Installing RU Software Start up the Machine Maintenance Utility of the RU. Turn ON the RU power while pressing the first and third buttons from the left on the operation panel. Keep pressing the first and third buttons from the left until the Start up the Machine Maintenance Utility of the RU and set the "RU IP Address"...
  • Page 350 IN-25 Setting the RU IP Address Press the button 11 times, and press the button once.  NOTE  Make sure that “Reader Unit IP Address” is selected, and then press the [Select] Set the IP address of the RU specified on the CR Console. button.
  • Page 351 IN-26 Setting the FTP Server IP Address Press the [Select] button. Press the button twice, and select “FTP Server IP Address”. → The address setting window appears. IN-26 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 352 IN-27 Press the button 11 times, and press the button once. Confirm the network specifications of the user’s site, and set the following addresses when needed.  NOTE   NOTE  Specify the IP address of the CR Console. Set the addresses by performing the individual setup procedures set forth in the Maintenance Utility volume.
  • Page 353 IN-28 Checking the Connection with the CR Console Press the [Check] button. Press the button, and select “Network Check”. Confirm the display on the operation panel. Press the [Select] button.  NOTES  - “OK” is displayed in the GOOD indication when “Default Gateway” is specified. - Take the troubleshooting procedures when the NO GOOD indication appears.
  • Page 354 IN-29 Installing the RU PC-TOOL Click on [NEXT]. Insert the RU-APL CD-ROM into the CD-ROM drive of the CR console. → The “Set Up PC-TOOL” window automatically appears. Click on [INSTALL]. Click on [INSTALL]. Select “For FTP-Server”, and click on [SET]. ...
  • Page 355 IN-30 Installing RU Software Click on [PING]. REFERENCE This section describes the procedures, by way of example, where settings are made as follows: INSTALL VERSION: 1.1 LANGUAGE: English Check the result of PING, and click on to close the window. BRAND TYPE: U.S.A (FMSU) SCREEN TYPE:...
  • Page 356 IN-31 Click on [INSTALL]. Select "BRAND TYPE". REFERENCE When clicking on [INSTALL], “Under maintenance” appears on the operation panel of the RU. Select an operation panel screen type (SCREEN TYPE), and then click [OK]. Click on [OK].  NOTE  The proper selection varies with a network connection between the RU and CR console.
  • Page 357 IN-32 If, for instance, the institution wishes to use nondefault CONFIGURATION Set "IP ADDRESS" and "CL NAME". information, edit the CONFIGURATION information by performing the procedure  INSTRUCTION  set forth under "4.13 EDIT CONFIGURATION" in the Maintenance Utility volume. Enter IP ADDRESS of the CR Console to be connected with the RU.
  • Page 358 IN-33 Confirm the installation precautions. Verify that the flash ROM write process is completed, and then press the [Enter] key twice. CAUTION While the flash ROM is being written into, never turn OFF the RU or CR Console. If you turn OFF the power, the program stored in the memory becomes damaged and cannot restart.
  • Page 359 IN-34 Check the version of the RU software, and close RU PC-TOOL. Verify that the RU's LED is extinguished, and then turn OFF the RU. REFERENCE The message "Under maintenance" is displayed on the operation panel. However, turning OFF the RU power does not affect the RU's functionality. ...
  • Page 360 IN-35 Image/Conveyance Checks Perform IP exposures.  NOTE  In this section, the following checks are made as last-time verification for final placement. Expose the IP at X-ray tube voltage of 80 kVp. Otherwise, the image check cannot be - Conveyance checks done normally.
  • Page 361 IN-36 Image/Conveyance Checks Verify that there is no "unusual nonuniformity" found on the output film or on the image displayed on the image monitor.  NOTE   CHECK  Because the "MENU" and so forth differ depending on the IP type, image checks should be There should be no uneven density difference in the main scan direction.
  • Page 362 IN-37 Check the image format. Make sure that the white blank portion is 2 mm or less, as actually measured on the IP, from the outermost edge of the image frame of the film outputted.  CHECK  The white blank portion should be 2 mm or less. If anything abnormal is found: {Troubleshooting} ...
  • Page 363 IN-38 10. Confirming the S Value Set the tube voltage to 80 kVp. Confirm the exposure conditions under which the radiation dose is 1 mR.  NOTE  The procedure set forth below is used to read an IP, which has been exposed to 1 mR of radiation, during a 1-minute period between 10 and 11 minutes after an X-ray exposure, If the radiation dose measured by the dosimeter is not 1 mR, leave the tube voltage at output the read image, and check that the S value for 1 mR of radiation, which is determined...
  • Page 364 IN-39 Subject the natural radiation and image stored on the employed IP to secondary Determine the "S value for 1 mR of radiation" from the displayed S value (the S erasure. value printed on the film or displayed on the CR Console screen) and the average radiation dose value obtained in step 3.
  • Page 365 IN-40 11. Powering OFF the CR Console/RU 12. Cleaning the CR Console/RU Shut down the system of the CR Console. Clean the monitor and covers of the CR Console with a dry cloth. Shut down the system of the RU. Clean the covers of the RU with a moistened cloth.
  • Page 366 IN-41 13. Lead Precaution Label Apply the lead precaution label suitable for the local language. IN-41 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 367 IN-42 BLANK PAGE IN-42 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 368 IN-43 BLANK PAGE IN-43 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 369 Appx_IN-1 Appendix 1. ADDITIONAL PROTECTIVE Connection Locations of Cables for Additional Protective Grounding of the Equipment and Clamp Locations GROUNDING INSTRUCTION Please use power supply cord and clamp (which is required for keeping the additional Additional protective grounding will be required if installing this equipment in the patient protective ground cord in position) approved by the electrical standard of the country to which environment with the connected equipment in a non-medically used room.
  • Page 370 Appx_IN-2 Appendix 2. Securing the Machine with the Name Qty. Remarks Anti-Topple Retainer Bracket (front) 356Y0475 Bracket (rear) 356Y0502 Components of Anti-Topple Retainer Kit Bracket (left-hand side) 356Y0499 Bracket (right-hand side) 356Y0498 Spacer (1 mm) 347N2108 Spacer (2 mm) 347N2109 317S1064 Hex head socket bolt (8x15) 304S1000820...
  • Page 371 Appx_IN-3 Securing the Machine with the Anti-Topple Retainer Place the assembled anti-topple retainer on the location where the machine is to be settled. While holding not to cause the anti-topple retainer to shift, mark the locations where the holes for embedding the anchor nuts are to be bored with a Assemble the anti-topple retainer to determine the locations where the anchor pen or the like.
  • Page 372 Appx_IN-4 Once move the anti-topple retainer. Strike a center punch at the center of a Drill holes with a diameter of 12.5 mm and a depth of 35 mm at the four marked marked position to easily drill a hole. positions.
  • Page 373 Appx_IN-5 Strike the anchor nut by a hammer to embed the nut into the four drilled holes. Place the anti-topple retainer in place. Put in spacers with thicknesses of 1 mm and 2 mm into the bolt retaining positions on the rear side, and temporarily retain ...
  • Page 374 Appx_IN-6 Remove the hex head bolts and the screws to remove the bracket. Adjust the height of the adjustable foot so that a distance from the upper surface of the nut of the adjustable foot to the bottom of the machine is approx. 5 mm, in order to mount the bracket on the machine.
  • Page 375 Appx_IN-7 Insert the rear bracket from the rear of the machine between the nut of the adjustable foot and the bottom of the machine. While pushing the bracket against the machine, fasten the nut of the adjustable foot for retaining. ...
  • Page 376 Appx_IN-8 Insert the front bracket from the front of the machine between the nut of the Slowly move the machine toward the bracket retained on the floor, until the adjustable foot and the bottom of the machine. While pushing the bracket against bracket on the rear of the machine comes against the bracket retained on the the machine, fasten the nut of the adjustable foot for retaining.
  • Page 377 Appx_IN-9 Once pull out the machine. Adjust the height of the bracket retained on the floor Check to make sure that the spacer of 1mm thickness cannot be inserted into an by adding a spacer. Then move the machine again. aperture between the bracket retained on the floor and the bracket mounted on the machine.
  • Page 378 Appx_IN-10 Once pull out the machine. Loosen the button bolt, remove the spacer, and While pushing the bracket retained on the floor against the machine, additionally fasten the button bolt to retain the bracket. After the bracket is retained, move fasten the button bolt to retain the bracket mounted on the floor.
  • Page 379 Appx_IN-11 Put on the bolt on the front of the machine, retain the bracket, and put on the bolt cover. Appx_IN-11 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 380 Appx_IN-12 Appendix 3 Assembling and Securing the  Supporter Body Name Qty. Remarks Supporter Stanchion (left-hand side) Stanchion (right-hand side) Shelf Connecting strut Bracket (left-hand side) Components of the Supporter Bracket (right-hand side) Bracket (front) Bracket (rear) Adjustable foot  Arm Options Name Qty.
  • Page 381 Appx_IN-13 Assembling the Supporter Mount the connecting struts on one of the stanchions. Attach the adjustable feet to the right- and left-hand stanchions. Appx_IN-13 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 382 Appx_IN-14 Mount the struts assembled in the step 2 on the other stanchion. Screw the struts.  NOTE  Be sure to mount the struts with the two screws temporarily tightened. Appx_IN-14 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 383 Appx_IN-15 Mount the shelf. Screw down the shelf.  NOTE  Be sure to mount the shelf with the two screws loosely installed. Appx_IN-15 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 384 Appx_IN-16 Mount the brackets. Mount the shock absorbers. Appx_IN-16 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 385 Appx_IN-17 Attachment of the Options Screw the arm. Mounting the Arm Mount the arm.  NOTE  Be sure to mount the struts with the two screws temporarily tightened. Appx_IN-17 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 386 Appx_IN-18 Lift the connection at the tip of the arm by means of a tool such as pincers. Secure the supporter. Attach the bracket and screw it.  NOTE  When the arm (optional) has been mounted, be sure to retain the supporter according to “Appendix 3-5 Securing the Supporter”.
  • Page 387 Appx_IN-19 Mounting the Base Mount the base to the supporter. REFERENCE The base can be placed either on the right or the left at symmetrical positions. Attach the bracket to the base. Appx_IN-19 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 388 Appx_IN-20 Mounting the Cassette Rack REFERENCE The cassette rack can be placed either on the right or the left at symmetrical positions.  Mounting the Cassette Rack (for Use with a Long Cassette)  Mounting the Cassette Rack Appx_IN-20 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 389 Appx_IN-21 Securing the Machine Adjust the height of the adjustable foot so that a distance from the upper surface of the nut of the adjustable foot to the bottom of the machine is approx. 5 mm, in order to mount the bracket on the machine. After the adjustment, check to make WARNING sure that there is no aperture between the two nuts of the adjustable foot.
  • Page 390 Appx_IN-22 Insert the rear bracket from the rear of the machine between the nut of the adjustable foot and the bottom of the machine. While pushing the bracket against the machine, fasten the nut of the adjustable foot for retaining. ...
  • Page 391 Appx_IN-23 Move the machine into the supporter. Fix the adjustable feet on the front face of the machine. CAUTION When pushing the machine into the supporter or pulling the machine out of the supporter, exercise care so that your fingers and other parts of your body are not caught between the supporter and machine.
  • Page 392 Appx_IN-24 Place the bracket (for the front face) and secure with hex head bolts. Appx_IN-24 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 393 Appx_IN-25 Securing the Supporter WARNING Be sure to fix the supporter to the floor or to the wall to secure the machine in a site where a long cassette is used.  NOTE  When the arm (optional) has been mounted, be sure to fix the supporter to the floor or the wall to secure the machine.
  • Page 394 Appx_IN-26 Fixing the Supporter to the Floor Once move the supporter. Strike the center punch at the center of the marked position to easily drill a hole. Put the assembled supporter on a position where it is to be fixed. While holding the supporter not to shift, mark with a pen or the like the positions to be bored where the anchor nuts are to be embedded.
  • Page 395 Appx_IN-27 Drill holes with a diameter of 12.5 mm and a depth of 35 mm at the four marked Strike the anchor nut by a hammer to embed the nut into the four drilled holes. positions.  NOTES  - When embedding the anchor nut, strike the top of the anchor nut vertically to the nut. If CAUTION the top of the anchor nut deforms, the bolt for retaining the bracket cannot be installed.
  • Page 396 Appx_IN-28 Place the supporter on a position where it is to be fixed. Secure the machine. {IN:Appendix 3-5.3_Securing the Machine (when the Supporter has been Fixed)}  NOTE  Always use button bolts to fix the supporter. If a normal bolt is used, the head of the bolt comes into contact with the adjustable foot when the machine is moved, and the adjustable foot might get deformed.
  • Page 397 Appx_IN-29 Fixing the Supporter to the Wall <Reference value> Place the assembled supporter on a position where it is to be fixed. Check the conditions of the wall at the installation site. Mark the positions to be screwed with a pen or the like. REFERENCE Mark two holes among five holes on each of the upper and lower struts.
  • Page 398 Appx_IN-30 Screw the supporter. Secure the machine. {IN:Appendix 3-5.3_Securing the Machine (when the Supporter has been Fixed)} REFERENCE Make a preparatory hole of approx. 1 mm on the wall before screwing. This makes the screws easy to be tightened. Appx_IN-30 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 399 Appx_IN-31 Securing the Machine (when the Supporter has been Fixed) Adjust the height of the adjustable foot so that a distance from the upper surface of the nut of the adjustable foot to the bottom of the machine is approx. 5 mm, in order to mount the bracket on the machine.
  • Page 400 Appx_IN-32 Insert the rear bracket from the rear of the machine between the nut of the adjustable foot and the bottom of the machine. While pushing the bracket against the machine, fasten the nut of the adjustable foot for retaining. ...
  • Page 401 Appx_IN-33 Insert the front bracket from the front of the machine between the nut of the Move the machine into the supporter. adjustable foot and the bottom of the machine. While pushing the bracket against CAUTION the machine, fasten the nut of the adjustable foot for retaining. When pushing the machine into the supporter or pulling the machine out of the ...
  • Page 402 Appx_IN-34 Install the hex head bolts. Appx_IN-34 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 403 Appx_IN-35 Applying the Seal Nothing Apply the seals to the screw holes on the supporter. REFERENCE The number of seals to be applied depends on whether an optional part has been mounted. The locations where the seals might be applied are shown below. Appx_IN-35 CR-IR 357 Service Manual 014-204-01E...
  • Page 404 Appx_IN-36 Appendix 4. Setting the Master CL Additionally Registering the Master CL (Procedures on the CL1) This section describes the procedures for additionally register the CL2 (172.16.1.22) into the system that consists of the RU (ru0: 172.16.1.11) and CL1 (master CL: 172.16.1.21), and for Turn ON the power of the CR Console.
  • Page 405 Start up the Machine Maintenance Utility of the RU. Select [Run...] from the Start menu of Windows. When the dialog opens, type ["C:\ Program Files\FujiFilm\FCR\TOOL\RuPcTool\RuPcTool.exe"] and click on the [OK] Turn ON the RU power while pressing the first and third buttons from the left on button.
  • Page 406 Appx_IN-38 From "LIST OF EXISTING RU", select a RU where the master CL is to be added, Register the master CL (CL2) created at procedure 5 into the master CL. and enter the "IP ADDRESS" and "CL NAME" of the master CL to be added. Close the RU PC-TOOL window.
  • Page 407 Appx_IN-39 Registering the RU (Procedures on the CL2) Enter the host name (ru0) of the RU in and its IP address (172.16.1.11) in Start the Service Utility. {FCR XG-1/CR CL Service Manual/Maintenance Utility (MU)/1. Starting and Select in the "Add Node" field, and click on Exiting the Service Utility} Click on [Setup Configuration Item].
  • Page 408 Appx_IN-40 Registering the Machine Information (CONNECTING Saving Configuration and Exiting Service Utility EQUIPMENT) From the "Config (F)" menu in the "Setup Configuration Item" window, select "Save (V)". Click on [CONNECTING EQUIPMENT] in the "Setup Configuration Item" window. → The save confirmation window appears. Click on →...
  • Page 409 Appx_IN-41 Verifying Switching of Master CL Press the button, and select “Set master CL”. Turn OFF the power of the RU. Turn ON the power of the RU. Press the [Utility] button on the operation panel. → The “Utility” window appears. Press the [Select] button.
  • Page 410 Appx_IN-42 Press the button, and select “CL2”. Turn ON the power of the RU. Perform reading, and make sure that the image is transferred to the master CL. Press the [Select] button. REFERENCE The power of the RU automatically turns OFF about 1 minute after the master CL is set. Appx_IN-42 CR-IR 357 Service Manual 014-204-01E...
  • Page 411 Appx_IN-43 Appendix 5. Changing the RU's IP Address This appendix describes the procedure for using the machine with the RU's IP address changed. Starting the machine Maintenance Utility Start the machine Maintenance Utility as directed under "8.1 Starting the Machine Maintenance Utility."...
  • Page 412 Appx_IN-44 Appendix 6. Reinstalling the RU Software Click on [DELETE]. This appendix describes the RU software reinstallation procedure that is performed when, for instance, the machine is to be used with the RU's IP address changed or the RU to be installed is improperly set up.
  • Page 413 Appx_IN-45 Appendix 7. Installing the RU Software This appendix describes the procedure for installing the RU software. Before installing the RU software, you have to run a network check from the RU's machine Maintenance Utility to verify the connection to the CR Console. Verifying the connection to the CR Console Run a network check as directed under "8.4 Checking the Connection with the CR Console."...
  • Page 414 Appx_IN-46 Appendix 8. Corrective Procedure to be Corrective Procedure 1 Performed after Improper RU PC- This section describes the procedure for aborting the installation process and installing the RU PC-TOOL. TOOL Installation If you clicked [SET] with "For Client PC" chosen, click [Cancel] in a window that opens next.
  • Page 415 Appx_IN-47 Corrective Procedure 2 Click on [Remove]. This section describes the procedure for deleting the CLIENT PC-TOOL with the RU-APL CD-ROM and installing the RU PC-TOOL. If the CLIENT PC-TOOL is running, exit it. Insert the RU-APL CD-ROM into the CR Console. →...
  • Page 416 Appx_IN-48 BLANK PAGE Appx_IN-48 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 417 Control Sheet Issue date Revision number Reason Pages affected 11.10.2005 New release (FM4750) All Pages CR-IR 357 Service Manual Performance Check (PC) CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 418 PC-1 CR-IR 357 Performance Check List 3. Installing RU Software {IN:8._Installing RU Software} - RU IP address: The purpose of this performance check list is used at the time of CR-IR 357 installation - FTP server IP address: to record the steps performed, measured values, and settings, which are based on the - Identification code of the RU: instructions set forth in the Service Manual.
  • Page 419 PC-2 BLANK PAGE PC-2 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...
  • Page 420 PC-3 BLANK PAGE PC-3 CR-IR 357 Service Manual 014-204-01E 11.10.2005 FM4750...

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