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PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net

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Summary of Contents for Safe Fleet PRIME DESIGN PCC-255-ARE4

  • Page 1 PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net...
  • Page 2: Contents Overview

    CONTENTS OVERVIEW 1—Rear Crossbar (w/Caps) ........Qty 1) 2—Front Crossbar (w/Caps) ........(Qty 1) 3—Clamp Down Tube ..........(Qty 1) Rear Tube, Right Hand, 51” 4—Clamp Down Tube ..........(Qty 1) Front Tube, Right Hand, 51” 5—Tube Splice ............(Qty 2) 7”...
  • Page 3 9—Rear Clamp Down Tube Bracket ..... (Qty 1) Left Hand 10—Clamp Down Tube .......... (Qty 1) Rear Tube, Left Hand, 51” 11—Clamp Down Tube .......... (Qty 1) Front Tube, Left Hand, 51” 12—Rear Clamp Down Tube Bracket ....(Qty 1) Right Hand 13—Handle Latch Lock Plate .......
  • Page 4: Mounting Bracket Assembly

    MOUNTING BRACKET ASSEMBLY Assemble the Mounting Top to the Mounting Post using bolt assembly BLT-6846-M8. Do not tighten until Step 23.3. Assemble the Mounting Foot to the Mounting Post using bolt assembly BLT-6850-M8. Do not tighten until Step 23.3. Assemble the remaining Mounting Brackets according to Steps 0.1–0.2 and set aside for assembly Steps 1 &...
  • Page 5 RIGHT ROTATION ASSEMBLY SEQUENCE 8/10 REAR CROSSBAR FRONT CROSSBAR Attach the Mounting Brackets to the Rear Crossbar using four Attach the Mounting Brackets to the Front Crossbar using four BLT-6870-M8 bolt assemblies. BLT-6870-M8 bolt assemblies. Do not tighten until Step 23.3. Do not tighten until Step 23.3.
  • Page 6 CLAMP DOWN HANDLE CLAMP DOWN HANDLE TUBE TUBE BRACKET Bend the Cotter Pin to secure it in the Handle Tube Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 7 REAR CLAMP DOWN TUBE Figure 1 Slide the Rear Clamp Down Tube onto the Handle Tube until it fully Slide the Bushing inward on the Handle seats on the Bushing as shown Tube until it contacts the Cotter Pin in Figure 1 HANDLE LATCH Prime Design Limited Warranty.
  • Page 8 CLAMP DOWN HANDLE Place the Clamp Down Handle into the large Set the Clamp Down Handle Ball into hole in the Handle Ball. Position the Handle the end of the Handle Tube. Position so the Set Screw hole is aligned with that on the Set Screw hole outward as shown.
  • Page 9 FRONT CLAMP DOWN TUBE Rotate the Clamp Down Horn until the tube’s mounting fingers align to the Crossbar holes. Slide the Front Clamp Down Tube into the Tube Splice. Front Clamp Down Tube must be fully seated in the Tube Splice. TUBE SPLICE FINISH Torque to 90 in-lbs Prime Design Limited Warranty.
  • Page 10 ADJUSTABLE LADDER BAR (ALB) Assemble the Front and Rear Adjustable 11.1 Ladder Bars with hardware as shown. 11.2 Installer’s Note: Do not tighten at this time. See the User Guide to adjust to your specific ladder. FINAL FASTENER TORQUE Position the Adjustable Ladder 11.3 Bar between the Front and Rear Verify the torque values for all...
  • Page 11: Assembly Sequence

    LEFT CLAMP DOWN Repeat steps 9.1-9.3 to install the left side Front Clamp Down Tube ASSEMBLY SEQUENCE Repeat step 10 to complete the left Repeat step 3 to install the left side Clamp Down assembly side Handle Tube Bracket Repeat steps 11.1-11.4 to install Repeat steps 4.1-4.6 to install the left side Adjustable Ladder Bar the left side Handle Tube...
  • Page 12 MOUNTING TO TRUCK CAP 40.575" 84.00” 4.00” Truck Cap shown for illustrative purposes only. Refer to your cap manufacturer’s recommended structural mounting locations. Drill holes 4.00” on center for all Mounting Brackets, and according ROOF PLATE to dimensions shown in Figure 2. Figure 2 (if equipped) 23.3...