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Summary of Contents for Textron GREENLEE Ultra Tugger UT8BS
- Page 1 Ultra Tugger ® Cable Puller and Pullling Package UT8BS with Serial Code AJM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52025771 REV 1 © 2007 Greenlee Textron Inc. 12/07...
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Page 2: Table Of Contents
Planning the Pull ............21 Typical Setups: Pipe Adapter ............. 22 Chain Mount .............. 22 Floor Mount ............... 22 T-Stand ..............23 Wheeled Carriage ............24 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 3: Description
All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Ultra Tugger is a registered trademark of Greenlee Textron Inc. -
Page 4: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 5 143 kN (32,000 lb) Failure to observe this warning could Failure to observe this warning could result in severe result in severe injury or death. injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 6 Do not wrap rope around hands, arms, waist or other body parts. Do not stand in spent coils or tailed rope. Hold rope so that it may be released quickly. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 7 Failure to observe this warning could result in severe injury or death. Wear eye protection when using this tool. Failure to wear eye protection could result in severe eye injury from flying debris. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 8: Grounding Instructions
Do not use an adapter. 15-Amp / 115-Volt Plug and Grounded Receptacle Plug Receptacle Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 9: Identification
3. Mounting Plates 10. Gearbox 4. Rope Tie-Off 5. Adjustable Sheave Bracket 11. Mounting Pin 6. Tapered Steel Capstan 12. Force Gauge with Remote ON/OFF Switch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 10 4. Sight Hole 12. Mounting Pins 5. Boom Mount 13. Hitch Pin Clips 6. T-Stand 14. 3' Boom Tube 7. Puller 15. Long Pin 8. Force Gauge Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 11: Specifications
28.9 kN - 35.6 kN (6500 - 8000 lb) ......15 minutes on / 15 minutes off Pulling Rope: Required Rope ....... 7/8" diameter, double-braided, polyester composite Average Breaking Strength .......... 143 kN (32,000 lb) minimum Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 12: Cable Pulling Glossary
Newtons (metric) or pounds; a cable puller is usually described by the maximum pulling force that it can develop Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 13: Cable Pulling Principles
Typical Cable Pulling System Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 14: Pulling Theory
Cable Pulling Theory Illustrated Friction Gravity Pulling Force 35.6 kN (8000 lb) Conduit Weight of Cable Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 15: Cable Pulling Forces
Pulling Force at the Cable Puller’s Anchoring System Pulling Force 35.6 kN (8000 lb) 35.6 kN (8000 lb) 35.6 kN Maximum (8000 lb) Maximum Maximum Pulling Force at Anchoring System Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: At The Capstan
The Capstan as a Force Multiplier Pulling Force: 35.6 kN (8000 lb) Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: At The Pulling Rope
1,000,000 joules of energy. This is enough energy to throw a 900-kilogram object, such as a small automobile, 113 meters into the air. Stored Energy Stored Energy Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: At The Connectors
7.85 - 9.42 199.4 - 239.3 2.50 - 2.99 63.5 - 75.9 A Typical Grip Setup—Swivel and Pulling Grip Maximum Pulling Force 35.6 kN (8000 lb) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: At The Sheaves
50.2 (11,300) 60° 61.6 (13,800) 45° 65.8 (14,800) 30° 68.7 (15,400) 0° 71.2 (16,000) Typical Resultant Force at Sheave 135° Resultant Force= 27.4 kN (6160 lb) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Tailing The Rope
When the rope resumes its normal path, apply tailing force and continue the pull. There is no suggested remedy for a rope overlap. Do not allow the rope to overlap! Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 21: Summary Of Cable Pulling Principles
Control the pull by tailing the rope. Be familiar with the interaction of the rope and capstan. • Do not allow a rope overlap to develop. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 22: Typical Setups
ON/OFF switch. Chain Mount Floor Mount Secured to Steel Conduit or Pipe Secured to a Concrete Floor Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 23: T-Stand
Pulling Horizontally Using Two Boom Tubes, Nose Unit, Nose Unit and Slip-in Coupler Elbow Unit and Slip-in Coupler T-Stand Pulling Up Using One Boom Tube, Nose Unit and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 24: Wheeled Carriage
Pulling Horizontally in Manhole Using Two Booms, Pulling Up Using Two Booms, Nose Unit, Elbow Unit and Slip-in Coupler Nose Unit, Elbow Unit and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 25: Setup
Mount pipe adapter only to conduit to be pulled from. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 26 Turn the handle clockwise to slightly tighten the chain. Positioning Chain Block Pockets (not shown) (not shown) Positioner Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 27 7. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Hitch Pins from Motor Side Install Hitch Pin Clips on Capstan Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 28: T-Stand
4. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Hitch Pins from Motor Side Install Hitch Pin Clips on Capstan Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 29: Wheeled Carriage
Lower the puller onto the boom mount. Install two pins from the motor side. Secure the pins with two hitch pin clips. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 30: Mounting Components Boom With Nose Unit
Improper setup will cause the elbow STRAIGHT EDGE unit to collapse. Failure to observe this warning could result in severe injury or death. Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 31: Booms With Elbow Unit And Nose Unit
Sight the tube through the sight hole result in severe injury or death. to be sure the tube is fully inserted. Tighten the set screw. Sight Hole Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 32: Slip-In Coupler
Secure the pins with hitch pin clips. Nose Unit Coupler Coupler Conduit must not Pin secured with protrude past here Hitch Pin Clip Support Structure Pull Conduit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 33: Chain Mount
The vise chain must be uniformly tight at all points. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 34 2. Set the puller into the cradle of the chain mount. 3. Install two pins from the motor side. Secure the pins with two hitch pin clips. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 35: Floor Mount
Note: Use a 5/8" carbide-tipped masonry bit 5. Have the installation checked by a qualified manufactured in accordance with ANSI standard inspector. B94.12-77. 3. Vacuum the debris from the holes. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 36: Operation
Surface A contacts the rope. c. Push the ramp toward the mounting plate and rotate it counterclockwise until it locks into place. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 37: Removing Cable
You must be able to turn off the puller before the pulling grip, connector, or swivel contacts the capstan. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 38: Maintenance
4. Position the switchbox and clamp so that the vent (2-1/2") or longer bolt to draw the capstan onto the holes are towards the rear of the motor. shaft. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 39: Gearbox Disassembly
10 and 11 o’clock. 4. Position mounting plates so the screw heads on the capstan side fit into the counterbores of the mounting plates. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 40: Ultra Tugger (With Wiring Diagram)
Cable Puller and Pulling Packages ® Exploded View and Wiring Diagram – Ultra Tugger WHITE BLACK MOTOR BLACK WHITE BLACK BLACK WIRING DIAGRAM 28, 29 16, 17 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 41: Parts List
(includes one each of the items marked with an asterisk) ....2 Decals 50010298 Decal, warning ..................1 50010590 Decal, read IM ................... 1 99935767 Decal, technical assistance ............... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 42: Gearmotor (500 0646.0)
Ultra Tugger Cable Puller and Pulling Packages ® Exploded View Gearmotor (50006460) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 43 (includes 5, 6, 10, 15, 16, 22, 24, 29[2], 34, 35) 50022970 Gearmotor repair group #3 (includes 7-9, 13, 14, 21, 24, 30[2], 31, 34, 35) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 44: Motor (500 0664.9)
Magnet housing ..................1 91865620 Armature ....................1 90543483 Belleville washers ..................2 91860717 Bearing ...................... 1 91869218 Screen ....................... 1 91869145 Threaded rod ..................... 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 45: Force Gauge
Screw, cap, #6 – 32 x .750", socket button head ........3 90506324 Nut, hex, #6 – 32 ..................3 Decals 50303929 Decal, damp warning ................1 50010719 Decal, identification ................... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 46: Accessories
50007963 Handle ....................1 90527178 Roll pin....................1 Boom Tubes Part No. Description 50008358 3' Boom tube .................... 1 50007912 4' Boom tube .................... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 47 Retaining ring, .750", Truarc #5160-75-S-PP ........... 4 50010638 Decal, warning ..................1 Repair Kit 50061887 Kit, puller pin (includes one each of the items marked with an asterisk) ....2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 48 (includes one each of the items marked with an asterisk ) ....2 50061917 Kit, shaft (includes one each of the items marked with a plus sign) ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 49 (includes one each of the items marked with an asterisk) ....2 50061925 Kit, elbow shaft (includes one of item 3 and two of item 5) ..........2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 50 (includes one each of the items marked with an asterisk) ....1 50061950 Kit, pivot pins (includes one of item 4 and two of item 6) ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 51 Accessories (cont’d) Floor Mount (50008650) Part No. Description 50007890 Frame ......................1 50356070 Anchor, wedge, .625 x 6.00" ..............4 50010476 Decal, warning ..................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 52 815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com Printed in USA...
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