Planning the Pull ............21 Typical Setups: Pipe Adapter ............. 22 Chain Mount .............. 22 Floor Mount ............... 22 T-Stand ..............23 Wheeled Carriage ............24 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Ultra Tugger is a registered trademark of Greenlee Textron Inc.
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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143 kN (32,000 lb) Failure to observe this warning could Failure to observe this warning could result in severe result in severe injury or death. injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Do not wrap rope around hands, arms, waist or other body parts. Do not stand in spent coils or tailed rope. Hold rope so that it may be released quickly. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Failure to observe this warning could result in severe injury or death. Wear eye protection when using this tool. Failure to wear eye protection could result in severe eye injury from flying debris. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Do not use an adapter. 15-Amp / 115-Volt Plug and Grounded Receptacle Plug Receptacle Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
3. Mounting Plates 10. Gearbox 4. Rope Tie-Off 5. Adjustable Sheave Bracket 11. Mounting Pin 6. Tapered Steel Capstan 12. Force Gauge with Remote ON/OFF Switch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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4. Sight Hole 12. Mounting Pins 5. Boom Mount 13. Hitch Pin Clips 6. T-Stand 14. 3' Boom Tube 7. Puller 15. Long Pin 8. Force Gauge Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Newtons (metric) or pounds; a cable puller is usually described by the maximum pulling force that it can develop Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Cable Pulling Theory Illustrated Friction Gravity Pulling Force 35.6 kN (8000 lb) Conduit Weight of Cable Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Pulling Force at the Cable Puller’s Anchoring System Pulling Force 35.6 kN (8000 lb) 35.6 kN (8000 lb) 35.6 kN Maximum (8000 lb) Maximum Maximum Pulling Force at Anchoring System Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
The Capstan as a Force Multiplier Pulling Force: 35.6 kN (8000 lb) Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
1,000,000 joules of energy. This is enough energy to throw a 900-kilogram object, such as a small automobile, 113 meters into the air. Stored Energy Stored Energy Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
7.85 - 9.42 199.4 - 239.3 2.50 - 2.99 63.5 - 75.9 A Typical Grip Setup—Swivel and Pulling Grip Maximum Pulling Force 35.6 kN (8000 lb) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
When the rope resumes its normal path, apply tailing force and continue the pull. There is no suggested remedy for a rope overlap. Do not allow the rope to overlap! Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Control the pull by tailing the rope. Be familiar with the interaction of the rope and capstan. • Do not allow a rope overlap to develop. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
ON/OFF switch. Chain Mount Floor Mount Secured to Steel Conduit or Pipe Secured to a Concrete Floor Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Pulling Horizontally Using Two Boom Tubes, Nose Unit, Nose Unit and Slip-in Coupler Elbow Unit and Slip-in Coupler T-Stand Pulling Up Using One Boom Tube, Nose Unit and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Pulling Horizontally in Manhole Using Two Booms, Pulling Up Using Two Booms, Nose Unit, Elbow Unit and Slip-in Coupler Nose Unit, Elbow Unit and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Mount pipe adapter only to conduit to be pulled from. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Turn the handle clockwise to slightly tighten the chain. Positioning Chain Block Pockets (not shown) (not shown) Positioner Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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7. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Hitch Pins from Motor Side Install Hitch Pin Clips on Capstan Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
4. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Hitch Pins from Motor Side Install Hitch Pin Clips on Capstan Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Lower the puller onto the boom mount. Install two pins from the motor side. Secure the pins with two hitch pin clips. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Improper setup will cause the elbow STRAIGHT EDGE unit to collapse. Failure to observe this warning could result in severe injury or death. Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Sight the tube through the sight hole result in severe injury or death. to be sure the tube is fully inserted. Tighten the set screw. Sight Hole Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Secure the pins with hitch pin clips. Nose Unit Coupler Coupler Conduit must not Pin secured with protrude past here Hitch Pin Clip Support Structure Pull Conduit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
The vise chain must be uniformly tight at all points. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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2. Set the puller into the cradle of the chain mount. 3. Install two pins from the motor side. Secure the pins with two hitch pin clips. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Note: Use a 5/8" carbide-tipped masonry bit 5. Have the installation checked by a qualified manufactured in accordance with ANSI standard inspector. B94.12-77. 3. Vacuum the debris from the holes. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Surface A contacts the rope. c. Push the ramp toward the mounting plate and rotate it counterclockwise until it locks into place. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
You must be able to turn off the puller before the pulling grip, connector, or swivel contacts the capstan. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
4. Position the switchbox and clamp so that the vent (2-1/2") or longer bolt to draw the capstan onto the holes are towards the rear of the motor. shaft. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
10 and 11 o’clock. 4. Position mounting plates so the screw heads on the capstan side fit into the counterbores of the mounting plates. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Cable Puller and Pulling Packages ® Exploded View and Wiring Diagram – Ultra Tugger WHITE BLACK MOTOR BLACK WHITE BLACK BLACK WIRING DIAGRAM 28, 29 16, 17 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
(includes one each of the items marked with an asterisk) ....2 Decals 50010298 Decal, warning ..................1 50010590 Decal, read IM ................... 1 99935767 Decal, technical assistance ............... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Ultra Tugger Cable Puller and Pulling Packages ® Exploded View Gearmotor (50006460) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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(includes 5, 6, 10, 15, 16, 22, 24, 29[2], 34, 35) 50022970 Gearmotor repair group #3 (includes 7-9, 13, 14, 21, 24, 30[2], 31, 34, 35) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
50007963 Handle ....................1 90527178 Roll pin....................1 Boom Tubes Part No. Description 50008358 3' Boom tube .................... 1 50007912 4' Boom tube .................... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Retaining ring, .750", Truarc #5160-75-S-PP ........... 4 50010638 Decal, warning ..................1 Repair Kit 50061887 Kit, puller pin (includes one each of the items marked with an asterisk) ....2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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(includes one each of the items marked with an asterisk ) ....2 50061917 Kit, shaft (includes one each of the items marked with a plus sign) ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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(includes one each of the items marked with an asterisk) ....2 50061925 Kit, elbow shaft (includes one of item 3 and two of item 5) ..........2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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(includes one each of the items marked with an asterisk) ....1 50061950 Kit, pivot pins (includes one of item 4 and two of item 6) ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Accessories (cont’d) Floor Mount (50008650) Part No. Description 50007890 Frame ......................1 50356070 Anchor, wedge, .625 x 6.00" ..............4 50010476 Decal, warning ..................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com Printed in USA...
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