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PUN M
NDX Manual Finger Punch
™
Safety and Operation Manual
For punching thermoplastic belting with and without aramid cords.
PUN M
NDX 200
PUN M
NDX 114
™
™
WARNING
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. This manual should be stored in a safe place.
Patent Pending
www.flexco.com
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Table of Contents
Related Manuals for Flexco Novitool PUN M NDX Series
Summary of Contents for Flexco Novitool PUN M NDX Series
- Page 1 Please read and understand this manual BEFORE operating the tool. Please keep this manual available for other users and owners before they use the tool. This manual should be stored in a safe place. Patent Pending www.flexco.com...
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Page 2: Table Of Contents
Description ..................... 3 Tool Specifications ..................4 General Safety Rules ..................5 Operation ....................... 7 Blade Height Adjustment ................14 Blade Replacement ..................19 Guard Height Adjustment ................23 Belt Clamp Adjustments & Replacement ..........24 Troubleshooting Guide ................28 Replacement Parts ..................29 www.flexco.com —2—... -
Page 3: Main Components
• Belt clamps are available for various profiled belts (contact Flexco at www.flexco.com for additional belt clamp options.) Single blade: • A single blade punches fingers Guard height plate: •... -
Page 4: Tool Specifications
PUN M NDX REPLACEMENT ™ PARTS AND ACCESSORIES Ordering Item Code Number 114MM-BLADES-3PK 09665 200MM-BLADES-3PK 09666 NYLON-PUNCH-PAD-114MM 09667 NYLON-PUNCH-PAD-200MM 09668 CLAMP-BAR-7MMBLT-SMOOTH-VGD 09701 NOTE: The blade kits (09665 and 09666) include cut-resistance gloves and hex wrenches for blade replacement. www.flexco.com —4—... -
Page 5: General Safety Rules
Finger Punch Series Pun M™ NDX General Safety Rules –Save These Instructions– Stay alert, watch what you are doing, and use Signal words: common sense when operating this punch. Do not use punch while tired or under influence of drugs, “DANGER”... - Page 6 Do not allow others to assist the operator with the machine during use. Always wear cut-resistant safety gloves and safety Do not use anything other than the Flexco glasses when replacing the blade. The blade is razor provided crank handle to drive the punch.
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Page 7: Operation
Pun M™ NDX Operation: Step 1: Ensure the belt support table is all the way in the forward or rear position. Best practice is to start with table in rear position. Step 1a Table Rear Step 1b Table Front Step 2: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. - Page 8 When punching a 77 mm wide belt with notched v-guide, clamp B clamp first into last notch of the belt end prior to clamping A clamp. Step 3a Belt Flush to Clamp B Edge Step 3b 45mm Belt Step 3c Belt Clamped Into Last V-Guide Notch Step 3d 77mm Belt www.flexco.com —8—...
- Page 9 Pun M NDX Operation ™ Step 4: Unlock the crank handle by pulling and twisting the locking pin into self-retain position so the crank handle rotates continuously. Step 4a Locking Pin Out Step 4b Locking Pin Self-Retain Position Step 5: Place one hand on the carrying Step 6: If the table is in the rear position, turn the crank handle to hold the punch in position and handle clockwise rotating the crank handle until the belt is...
- Page 10 Step 7: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 7a Locking Pin Out Step 7b Locking Pin Engaged Step 8: Release belt clamps and remove belt. Step 8a Release Belt Clamps Step 8b Punched Belt Fingers www.flexco.com —10—...
- Page 11 Pun M NDX Operation ™ Step 9: Repeat process loading second belt fabric side up/bottom side up/guided side up from clamp B side to clamp A side of table with belt flush to edge. Once belt is in position clamp both B and A clamps on both sides of support table to secure belt in place. Ensure belt is lying flat and is taut.
- Page 12 NOTE: Do not reverse the cranking direction without removing the belt sample as this may cause inconsistent geometry from double punches. Step 11a Carrying Handle & Crank Handle www.flexco.com —12—...
- Page 13 Pun M NDX Operation ™ Step 12: After punch is complete, position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 12a Locking Pin Out Step 12b Locking Pin Engaged Step 13: Release belt clamps and remove belt.
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Page 14: Blade Height Adjustment
• After installing a new or flipping (114 mm only) punch pad (start with Step 1) Step 1: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 1b Locking Pin Engaged Step 1a Locking Pin Out www.flexco.com —14—... - Page 15 Pun M™ NDX Blade Height Adjustments: Step 2: With 4 mm hex wrench loosen and remove the three screws on front of blade holder. NOTE: When making a slight adjustment the screws do not need to be removed. Step 2 Loosen Screws Step 3: With 3 mm hex wrench, loosen both fine adjustment set screws located in pilot holes on top of front cover at least two full rotations.
- Page 16 Step 4a Blade Holder Against Shelf Step 4b Secure Blade Holder Step 5: With 3 mm hex wrench turn both fine adjustment set screws clockwise until light contact is made with top of blade holder. Step 5 Contact with Top of Blade Holder www.flexco.com —16—...
- Page 17 Pun M™ NDX Blade Height Adjustments: Step 6: While holding blade holder up against shelf, with 4 mm hex wrench, slightly loosen all three blade holder screws so that blade holder still remains securely in place, but can move with the set screw adjustment.
- Page 18 Step 8 Secure Blade Holder Step 9: Test by punching a belt sample. Step 9 Test Punch with Belt Step 10: If fine adjustment is further needed, start with Step 6 making a one-quarter turn adjustment equally to both set screws. www.flexco.com —18—...
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Page 19: Blade Replacement
Pun M™ NDX Blade Replacement: WARNING Use safety equipment. Always wear eye protection, cut-resistance gloves during maintenance, non- skid safety shoes, and adhere to other safety standards of the facility where operating the punch. Step 1: Ensure belt support table is positioned so there is sufficient access to the three blade pins at front of table. - Page 20 Step 5: Place blade and blade holder upside Step 6: Loosen two red thumbscrews on rear down over pins on the front of the belt of blade. support table. Step 5 Blade Holder on Pins Step 6 Loosen Thumbscrews www.flexco.com —20—...
- Page 21 Pun M NDX Blade Replacement ™ Step 7: Carefully remove the old blade. Step 8: Insert new blade up against the ridge centering the blade on the blade holder. Step 7 Remove Blade Step 8 Insert Blade Step 9: Tighten two red thumbscrews on Step 10: Remove protective blade cover.
- Page 22 NOTE: Ensure blade screws are tight as loose screws may cause blade to pull out from tool during use. Step 11a Position Blade Holder Step 11b Tighten Screws NOTE: Refer to Blade Height Adjustment Section on page 14 for blade height instructions. www.flexco.com —22—...
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Page 23: Guard Height Adjustment
Pun M™ NDX Guard Height Adjustments: Step 1: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 1a Locking Pin Out Step 1b Locking Pin Engaged Step 2: With 3 mm hex wrench, loosen the two screws on guard height plates on both sides of frame. -
Page 24: Belt Clamp Adjustments & Replacement
Step 1: With 5 mm hex wrench, loosen two Step 2: Move clamp forward. screws on top of clamp. Step 1 Loosen Screws Step 2 Push Clamp Forward Step 3: Tighten two screws on top of clamp. Step 3 Tighten Screws www.flexco.com —24—... - Page 25 Belt Clamp Adustments & Replacement Belt Clamp Pressure Adjustment Step 1: Belt clamp toggle side plate is flat to Step 2: With 5 mm hex wrench, loosen two support table. screws on clamp toggle side plate. Step 1 Belt Clamp Base Flat Step 2 Loosen Belt Clamp Base Step 3: Slightly tilt toggle side plate forward.
- Page 26 Step 1: With 5 mm hex wrench, loosen two screws on top of clamp. Step 1a Loosen Screws Step 1b Clamp & Screws Removed Step 2: Insert fasteners into top of replacement clamp. NOTE: Ensure the tabbed washer is seated on the clamp holder edges. Step 2a Install Clamp www.flexco.com —26—...
- Page 27 Belt Clamp Adustments & Replacement Step 3: Fasten screws. Step 4: Tighten screws. Step 3 Fasten Screws Step 4 Tighten Screws —27—...
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Page 28: Troubleshooting Guide
Replace punch pad Carefully remove foreign object & confirm blade is sharp & Foreign object under blade height adjusted Handle locks at every Locking pin is not locked in the retracted position Lock pin in retracted position rotation www.flexco.com —28—... -
Page 29: Replacement Parts
Replacement Parts Pun M NDX Replacement Parts ™ Ordering Number Item Code 114MM-BLADES-3PK 09665 200MM-BLADES-3PK 09666 NYLON-PUNCH-PAD-114MM 09667 NYLON-PUNCH-PAD-200MM 09668 NOTE: The blade kits (09665 and 09666) include cut-resistance gloves and hex wrenches for blade replacement. 09665 Blade Kit, 114 mm 09666 Blade Kit, 200 mm 09667 Nylon Punch Pad, 114 mm 09668 Nylon Punch Pad, 200 mm... - Page 32 2525 Wisconsin Avenue • Downers Grove, IL 60515-4200 • USA Tel: (630) 971-0150 • Fax: (630) 971-1180 • E-mail: info@flexco.com Visit www.flexco.0com for other Flexco locations and products. ©2020 Flexible Steel Lacing Company. 10/27/20. For reorder: X6223...