Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Flexco Clipper Pro 200
Summary of Contents for Flexco Clipper Pro 200
- Page 1 Pro 200 OPERATION MANUAL Pro 200 EH Pro 200 This instruction book contains the operating instructions for the two styles of Pro 200 Lacing Machines. Many of the steps required to operate these machines are similar. However, when necessary these steps will be separated.
-
Page 2: Table Of Contents
Table of Contents OPERATING INSTRUCTIONS Machine Preparation - Pro 200 and Pro 200 EH ..............1 Belt Preparation ........................2 Selecting and Installing the Proper Adapter/Comb .............3 Selecting the Correct Size Gauge Pin ................4 Determining the Number of Hooks Required..............4 Inserting Hooks, Gauge Pin and Belt .................4 Determine the Correct Pressure and Gauge Pin - Pro 200 and Pro 200 EH .....6 Removing the Belt/Hook Assembly from Machine..............7 Carding Paper Removal .....................8... - Page 3 Appendix Troubleshooting ........................9 Suggested Workbench Setup - Side View ................10 Suggested Workbench Setup - Front View ................11 Pro 200 Parts Drawing......................12 Pro 200 Spare Parts List.....................13 Log Sheet ...........................16...
-
Page 4: Machine Preparation - Pro 200 And Pro 200 Eh
Machine Preparation - Foot Pump Setup • Place the machine on a solid work surface. We recommend Hydraulic that you construct a work bench. Hose Recommendations are made on Connection Pages 10 and 11. • Remove the cap from the hydraulic fluid reservoir located in the foot pump and fill if necessary. -
Page 5: Belt Preparation
Belt Preparation 1. Cut belt using the center-line cutting method to ensure a square cut. Follow the instructions below: a. Prior to any work on your conveyors, make certain that the power has been turned off and the belt is “locked out”. -
Page 6: Selecting And Installing The Proper Adapter/Comb
Selecting and Installing the Proper Adapter/Comb The adapter you will need is determined by the hook you have selected for your application. Below is a chart displaying hook sizes and their corresponding adapters, gauge pins and hinge pins. HOOK SIZE PRO 200 ADAPTER GAUGE PINS (mm) P2CLPR25 1.5, 1.8x1.5, 2.0x1.5... -
Page 7: Selecting The Correct Size Gauge Pin
Selecting the Correct Size Gauge Pin The Pro 200 Lacer offer multiple size gauge pins to achieve an optimal loop profile. Select a gauge pin that is 20% to 30% thinner than your belt thickness. Determine the Number of Hooks Required Lay strips of hooks end-to-end across the entire width of your belt, leaving 1/4"... - Page 8 Insert the gauge pin flat side up (if applicable) into the hole in the comb opposite the transfer section and push it in completely. If using carded hooks as shown in Fig. 8, remove carding paper at this time. If installing Unibar ®...
-
Page 9: Determine The Correct Pressure And Gauge Pin - Pro 200 And Pro 200 Eh
PRO 200 USERS: Determine the correct pressure and gauge pin required for your application Pump the footpump until the jaws of the machine first come in contact with the belt. Note the pressure reading on the pressure gauge. Release the pressure by turning the control knob of the release valve counterclockwise until the jaws retract completely. -
Page 10: Removing The Belt/Hook Assembly From Machine
Correct set is achieved when one half to one third of the wire diameter of the hook is imbedded into the belt surface without a keyhole shaped loop and the points are just visible from the opposite side of the belt (Fig. 14). Repeat the above procedures, increasing the pressure slightly until proper set is achieved. -
Page 11: Carding Paper Removal
Carding Paper Removal If you installed carded hooks as shown in Fig. 16, remove the paper at this time by simply peeling it away after setting the hooks and removing the splice from the machine. The paper will separate from the hooks in one continuous piece (Fig. -
Page 12: Troubleshooting
Repeat the application procedure on the second belt end. There is no need to repeat the “experimenting” section when splicing several pieces of the same belt. Maintain a log containing the belt name, hook size, gauge pin used, hinge pin and the pressure setting for future use. - Page 13 Suggested Workbench Setup:...
- Page 14 Suggested Workbench Setup:...
- Page 16 SPARE PART LIST PRO 200 POS QTY.
- Page 17 SPARE PART LIST PRO 200 POS QTY. HSHC SCREW DIN 912 M6X10 HSHC SCREW DIN 912 M6X16 HSHC SCREW DIN 912 M6X20 HSHC SCREW DIN 912 M6X30 HSHC SCREW DIN 912 M8X25 HSHC SCREW DIN 912 M8x20 HSHC SCREW DIN 912 M10x25 HSHC SCREW DIN 912 M10X80 HSHC SCREW DIN 7984 M8X20 SLOTTED PAN HEAD SCREW DIN 923 M8x10-5.8...
- Page 18 SPARE PART LIST PRO 200 POS QTY. SELF LOCKING HEXAGON NUT DIN 985 M5 WASHERS DIN 125-B-5.3 ZINC PLATED WASHERS DIN 125-B-6.4 ZINC PLATED WASHERS DIN 125-B-8.4 ZINC PLATED SPRING TYPE PIN DIN 7346 4x20 PARALLEL PIN DIN 6325 8X20 SPRING PLUNGER GLYCERIN HIGH PRESSURE GAUGE GAUGE FITTING MAVE08SRA3C...
- Page 19 CONV. BELT STYLE/ BELT HOOK GAUGE PRESSURE HINGE COMMENTS IDENTIFICATION THICKNESS SIZE SETTING USED USED...
- Page 20 240 Macpherson Road • #02-01 • Singapore 348574 Tel: +65-6484-1533 • Fax: +65-6484-1531 • E-mail: asiasales@flexco.com Visit www.flexco.com for other Flexco locations and products. ©2019 Flexible Steel Lacing Company. 08/-6/19. For Reorder: X4826...
Need help?
Do you have a question about the Clipper Pro 200 and is the answer not in the manual?
Questions and answers