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Technical Communication Metrohm AG CH-9100 Herisau techcom@metrohm.com This documentation is protected by copyright. All rights reserved. This documentation has been prepared with great care. However, errors can never be entirely ruled out. Please send comments regarding possible errors to the address above.
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Removing the piston cartridge from the pump head ......56 Figure 17 Inserting the piston seal into the tool ..........57 Figure 18 Parts of the piston cartridge ............58 Figure 19 Inline filter – Removing the filter ............62 ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
1 Introduction 1 Introduction Instrument description The 930 Compact IC Flex is a robust ion chromatograph. It is distinguished Its intelligence: All of the functions are monitored, optimized and docu- ■ mented in an FDA-compatible manner. Intelligent components, such as iColumns, save important data onto a chip.
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Detector Metrohm offers a series of different detectors for various analysis tasks. A suitable detector type must be ordered as a separate device. Sample degasser The sample degasser removes gas bubbles and dissolved gases from the sample.
This instrument is suitable for processing chemicals and flammable sam- ples. Therefore, the use of the 930 Compact IC Flex requires the user to have basic knowledge and experience in handling toxic and caustic sub- stances. Knowledge regarding the application of fire prevention measures prescribed for laboratories is also mandatory.
Damaged tubing ends lead to leakage. Appropriate tools can be used to loosen connections. Check the connections regularly for leakage. If the instrument is used mainly in unattended operation, then weekly inspections are manda- tory. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Method Dialog text, parameter in the software File ▶ New Menu or menu item [Next] Button or key WARNING This symbol draws attention to a possible life-threat- ening hazard or risk of injury. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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WARNING This symbol draws attention to a possible biological hazard. CAUTION This symbol draws attention to possible damage to instruments or instrument parts. NOTE This symbol highlights additional information and tips. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Offers space for the eluent bottle and addi- For hanging the separation column (iCol- tional accessories. umn). With column recognition. Column chamber Sample degasser Inline filter Injection valve Pulsation absorber Base tray With leak sensor. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
12 Detector chamber Offers space for an embedded detector and additional accessories. Rear Figure 2 Rear Bottle holder Drainage tubing connection For connecting the drainage tubing, which guides escaped fluids away from the bottle holder. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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For connecting the instrument to the com- Plugged with a stopper. puter with the USB cable (6.2151.020). 21 Power socket Power socket for connecting the power cable and power switch for switching the instrument on and off. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The two Luer connections above are not actually openings; the capillaries are fastened to the Luer connection from within using PEEK pressure screws. You can use a syringe to inject or draw out liquid from the out- side. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The capillaries can be fed to the front of the instrument from both sides of the instrument and from the front of the instrument to the back of the instrument. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
High-pressure pump, purge valve, inline filter, pulsation absorber, separation columns 6.2744.090 Pressure screw, long MCS, sample degasser, 10- port valve Pressure screws are tightened and loosened by hand. A tool is not nee- ded. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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(6.2739.000). ■ In order to achieve optimum analysis results, capillary connections in an IC system must be absolutely tight and free of dead volume. Dead volume ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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2 Heat the colored sleeve, e.g. with a hairdryer. The colored sleeve shrinks and adapts to the shape of the capillary. NOTE In order to arrange capillaries more clearly, they can be bundled with the spiral band (6.1815.010). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
For the vacuum pump. Only present if the For the high-pressure pump. instrument has a degasser or a CO Suppres- sor (MCS). 1 Remove all of the transport locking screws with the hex key. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The drainage tubing is connected. ■ The leak sensor connection cable is inserted into the leak sensor con- ■ nection socket. The 930 Compact IC Flex is switched on. ■ The leak sensor is switched to active in the software. ■ 3.4.1...
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Attach the loose end to the right-side drainage tubing connection on the base tray. 6 Attach one end of the second piece of silicone tubing to the left-side drainage tubing connection on the base tray. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
(see "Openings on the back panel", page 11) before the loose end can be connected to the eluent bottle. Accessories For this step, you need the following accessories: These parts are part of the accessory kit Vario/Flex ONE (6.5000.010). Eluent bottle (6.1608.070) ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Lastly, push the filter holder onto the loose end of the eluent aspi- ■ ration tubing and screw it onto the tubing nipple. The end of the tubing should extend approximately 1 cm. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Installing tubing weighting and aspiration filter 5 Installing the eluent bottle cap on the eluent bottle Insert the eluent aspiration tubing into the eluent bottle ■ (6.1608.070). Tighten the bottle cap on the eluent bottle. ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Fill the adsorber tube and close it again using the plastic cover. Insert the adsorber tube into the bottle cap's large opening. Fas- ■ ten it to the bottle cap using the SGJ clip (6.2023.020). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
"life history" (operating hours, service data, etc.) are saved. The high-pressure pump consists of: The pump head, which pumps the eluent through the system. ■ The purge valve used for bleeding the pump head. ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The small filter pads with 2 µm pore size can be replaced quickly and easily. They remove particles from the solutions. An inline filter (6.2821.120) is installed between the purge valve and the pulsation absorber as protection against particles. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The quantity of sample solution injected is determined by: the volume of the sample loop or ■ by an 800 Dosino when the Metrohm intelligent Partial Loop Injection ■ Technique (MiPT) is used. The choice of sample loop depends on the application. The following...
Fasten one end of the sample loop to Port 3 using a PEEK pressure ■ screw (6.2744.010). Use the second PEEK pressure screw (6.2744.010) to fasten the ■ other end of the sample loop to Port 6. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
3.11 Installing the conductivity detector 3.11 Installing the conductivity detector The 930 Compact IC Flex provides enough space for one detector and additional accessories in the detector chamber. The detector is available as separate device and is supplied with a separate manual.
3 Installation 3.12 Installing the amperometric detector The 930 Compact IC Flex provides enough space for one detector and additional accessories in the detector chamber. The detector is available as separate device and is supplied with a separate manual. Placing the detector in the instrument Follow the instructions in the chapter Inserting the detector in the manual for the detector.
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3 Connecting the inlet capillary Push a long pressure screw over one end of the PTFE capillary ■ (6.1803.040) and tighten the pressure screw to the inlet of the sample degasser (labeled In). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Basic (6.5000.000) Connecting the USB cable 1 Insert the USB cable into the computer connection socket on the rear of the instrument. 2 Insert the other end into a USB port on the computer. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Unplug the power plug immediately if you suspect that moisture has ■ gotten inside the instrument. Only personnel who have been issued Metrohm qualification may ■ perform service and repair work on electrical and electronic parts. Connecting the power cord Accessories Power cord, three-core with IEC 60320 instrument plug type C13.
Switch on the instrument. ■ MagIC Net detects the instrument and all of its modules. 3 Starting equilibration Start the equilibration in MagIC Net: Workplace ▶ Run ▶ Equili- ■ bration ▶ Start HW. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Remove the syringe from the purge needle. ■ Pull the purge needle out of the purge capillary. ■ 5 Rinsing the instrument without columns Rinse the instrument (without columns) with eluent for 10 ■ minutes. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Connecting and rinsing the guard column Guard columns protect separation columns and significantly increase their service life. The guard columns available from Metrohm are either actual guard columns or guard column cartridges used together with a cartridge holder. The process of installing a guard column cartridge into the corre- sponding holder is described in the guard column leaflet.
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Rinsing the guard column 1 Rinsing the guard column Place a beaker under the guard column's outlet. ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
NOTE Information regarding which separation column is suitable for your application can be found in the Metrohm Column Program, the product information for the separation column or it can be obtained through your representative.
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3.18 Connecting the separation column NOTE Connect the separation column only after the initial start-up of the instrument. Until that point, insert a coupling (6.2744.040) instead of the guard column and separation column. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Remove the coupling (6.2744.040) from the column outlet capil- ■ lary. 5 Installing the outlet of the separation column Fasten the column outlet capillary to the column outlet using a ■ short PEEK pressure screw (6.2744.070). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
(arrow has to point in the direction of flow). Ensure that the eluent aspiration tubing is immersed in the eluent ■ and that there is enough eluent in the eluent bottle. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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4 Conditioning the system Continue rinsing the system with eluent until the desired stability level for the baseline has been attained . The instrument is now ready for measuring samples. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
■■■■■■■■■■■■■■■■■■■■■■ 4 Operation The 930 Compact IC Flex Deg is operated solely using the MagIC Net soft- ware. You can find information on operating the software in the tutorial for MagIC Net or in the online help. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Maintenance by Metrohm Service Maintenance of the instrument is best carried out as part of an annual service performed by specialist personnel from Metrohm. A shorter main- tenance interval is recommended if you frequently work with caustic and corrosive chemicals. Metrohm Service offers every form of technical advice for maintenance and service of all Metrohm instruments.
3 Rinse the IC system for 15 minutes with methanol/ultrapure water mixture (1:4). 4 Optional: Only if the IC system is equipped with a suppressor. In the software, switch the Metrohm Suppressor Module (MSM) twice during the rinsing process at five-minute intervals in each case (STEP command).
To protect the IC system from foreign particles, we recommend aspirat- ■ ing the eluent via an aspiration filter (see Chapter 3.5, page 19) (6.2821.090). This aspiration filter must be replaced as soon as it turns yellow but at least every 3 months. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
NOTE To change the eluent, remove the guard column and the separation col- umn. Connect the capillaries using a coupling (6.2744.040) and two pressure screws (6.2744.070). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
To protect the high-pressure pump from foreign particles, we recom- ■ mend filtering the eluent through a filter with a pore size of 0.45 µm and aspirating it via an aspiration filter (6.2821.090). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Servicing the high-pressure pump NOTE You can find a video sequence for this task in the Multimedia Guide IC Maintenance or on the Internet at http://ic-help.metrohm.com/. Figure 13 High-pressure pump – Parts Pressure screw, short (6.2744.070) Outlet valve holder Fastened to the outlet valve holder.
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Internet at http://ic-help.metrohm.com/. Servicing the outlet valve and inlet valve Accessories For this step, you need the following accessories: You can find these parts in the accessory kit: Vario/Flex Basic (6.5000.000). Adjustable wrench (6.2621.000) ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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RBS™ solution or acetone. The rinsing solution may only come out at the valve outlet. The outlet valve must be replaced if it is still clogged after cleaning. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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¼ turn using the adjustable wrench (3). Tighten the connection capillary to the auxiliary piston back onto ■ the outlet valve holder. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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RBS™ solution or acetone. The rinsing solution may only come out at the valve outlet. The inlet valve must be replaced if it is still clogged after cleaning. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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You can find these parts in the accessory kit: Vario/Flex Basic (6.5000.000). 4 mm hex key (6.2621.030) ■ Removing the pump head Prerequisites: Is the high-pressure pump switched off? ■ Has the pressure been released? ■ Is the instrument switched off? ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Servicing the piston Carry out the following work on both pistons in turn. Servicing a piston consists of the following tasks: Replace the piston seal. Clean or replace the zirconium oxide piston. Reinstall the piston. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
(6.5000.000). Adjustable wrench (6.2621.000) ■ Tool for piston seals (6.2617.010) consisting of a tip (15-1) for remov- ■ ing the old piston seal and a sleeve (15-2) for inserting the new piston seal. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Loosen the piston cartridge (16-1) using the adjustable wrench and then unscrew it from the pump head by hand. Set it aside. 2 Removing the backup ring Shake the backup ring (16-2) out of the piston opening. Set it aside. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Press the seal into the pump head recess using the wide end of the tip (15-1) of the tool. Cleaning or replacing the zirconium oxide piston Prerequisites: ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Place the backup ring you put aside with the remaining parts. ■ Figure 18 Parts of the piston cartridge Piston cartridge screw Retaining washer Zirconium oxide piston (6.2824.070) Spring retainer Spring (6.2824.060) Inner plastic sleeve Protects from metallic abrasion. Piston cartridge Backup ring ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Clean the second piston cartridge in the same way. Mounting the pump head Accessories For this step, you need the following accessories: You can find these parts in the accessory kit: Vario/Flex Basic (6.5000.000). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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The bore hole with the greatest depth must therefore be aligned with the longest bolt. Push the pump head onto the four fastening bolts (1). ■ Tighten the four fastening screws using the hex key (6.2621.030) ■ alternating crosswise. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
Servicing the inline filter NOTE You can find a video sequence for this task in the Multimedia Guide IC Maintenance or on the Internet at http://ic-help.metrohm.com/. Maintenance interval The filter must be replaced at least every 3 months; it may need to be replaced more frequently, depending on the application.
3 Unscrewing the filter screw Use two adjustable wrenches (6.2621.000) to loosen the filter screw (19-2) from the filter housing (19-1) and unscrew it by hand. 4 Removing the filter Remove the old filter (19-3) using tweezers. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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4 Rinsing the inline filter Dismantle the guard column (if present) and the separation col- ■ umn and replace with a coupling (6.2744.040). Rinse the instrument with eluent. ■ Reinsert the columns after 10 minutes. ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
1 Emptying the sample path Pump air through the sample path (pump tubing, tubing connec- tions, capillary in the degasser, sample loop) for several minutes until all liquid is displaced by the air. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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A. The smaller this ratio, the smaller the amount of sample carry- over. This ratio can be changed by varying the rinsing time. This can be used to determine the required rinsing time for the application. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
You can find detailed information on the separation columns available from Metrohm in the leaflet provided along with your separation column, in the Metrohm IC Column Program (available from your Metrohm representative) or on the Internet at http://www.metrohm.com...
Metrohm offers you comprehensive support in implementing quality man- agement measures for instruments and software. Qualification Please contact your local Metrohm representative for support in qualifica- tion of instruments and software. The Installation Qualification (IQ) and Operational Qualification (OQ) are offered by Metrohm represen- tatives as a service.
Constantly stir the eluent. ■ The pressure in the The inline filter Replace the filter (6.2821.130) . system markedly (6.2821.120) is blocked. increases. Guard column – Blocked. Replace the guard column (see Chapter 3.17, page 35). ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Replace the separation column (see "Con- ■ necting the separation column", page 39). Note: Samples should always be microfiltered . Injection valve – blocked. Have the valve cleaned (by a Metrohm service engineer). The retention times Eluent - Incorrect concen- Create eluent with correct concentration.
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Use the sample degasser . bubbles in the sample. Sample – The rinsing vol- Increase the rinsing time (see Chapter 5.12, ume is too small. page 64). Injection valve – Defective. Request Metrohm Service. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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Cause Remedy Vacuum is not being Seal the Vacuum connector tightly with a Eluent degasser – Vacuum ■ built connection on the rear of threaded stopper (6.1446.040). the instrument is not (tightly) sealed. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
On the rear of the instrument Weight 2.930.1160 21.53 kg (without accessories) Leak sensor Type Electronic, no calibration necessary Eluent degasser Material Fluoropolymer Resistance to sol- No restriction (except PFC) vents Time to establish < 60 s vacuum ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The shutdown mechanism is inactive at 0 MPa ■ The shutdown mechanism becomes active two minutes after sys- ■ tem start The pump is automatically shut down after three piston strokes ■ below the minimum pressure limit ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
65 W for typical analysis application ■ tion 25 W standby (conductivity detector to 40 °C) ■ Power supply unit Up to 300 W maximum, electronically monitored ■ internal fuse 3.15 A ■ ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
The PDF file with the accessories data will be created. NOTE When you receive your new instrument, we recommend downloading the accessories list from the Internet, printing it out and keeping it together with the manual for reference purposes. ■■■■■■■■ 930 Compact IC Flex Deg (2.930.1160)
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