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Summary of Contents for AIC COILMASTER 60
- Page 1 h e a t i n g s y s t e m s installation and maintenance manual FOR THE INSTALLER AND THE USER COILMASTER 60 · 70 · 80 · 100 · 120 kW FLOOR — STANDING COMBINATION BOILER...
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Page 2: Table Of Contents
Safety Instructions for the Gas Connection ..I-47 .......G-8 roduct escrIPtIon Safety Instructions for the Electrical Connections . I-48 COILMASTER 60 - 70 - 80 - 100 - 120 ....G-8 Cables ............. I-48 General Description ..........G-8 Routing the Cables .......... I-48 Frost Protection ............G-8 Accessing the High and Low Voltage Terminal Safety Devices ............G-8... - Page 3 Fig. 1. Data Plate - Typical ......... G-7 Fig. 2. CoilMaster 60 - 70 - 80 — Boiler Components G-9 Fig. 3. CoilMaster 100 - 120 — Boiler Components ..G-10 Fig. 4. Control Panel ........G-11 Fig. 5. Typical Display ........G-12 Fig.
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Page 4: Liabilities Of The Manufacturer, The Installer
eneral nformatIon Liabilities of the Manufacturer, the Installer and the End user Manufacturer The installer shall provide the end-user with: Any relevant explanation about the op- Our products are manufactured in compliance eration of the appliance and the heat- with the requirements of the applicable Europe- ing system as well as the safety devices an Directives and standards, and are therefore... -
Page 5: About This Manual
eneral nformatIon About this Manual This documentation is part of the product. It will be handed over to the end-user who will keep it, with all the other applicable documents, in a safe place and readily available for use. Before installing, operating or maintaining the appliance, please carefully read this manual and all the applicable documents provided with the components and accessories. -
Page 6: Safety Instructions
eneral nformatIon Safety Instructions IF YOU SMELL GAS: DO NOT: → DO: → Close the gas supply Use an open fl ame Open all doors and windows to Smoke ventilate the room Use electrical devices (phones, ... -
Page 7: Package Contents
Gas appliance Gas type Country of destination category pressure AIC Europe B.V. The boiler shall be installed by a qualified installer in accordance with Graafschap Hornelaan 163A provided installation and maintenance technical manual, national and NL-6001 AC Weert local requirements, gas safety regulations and relevant standards. -
Page 8: D Escription
COILMASTER 60 - 70 - 80 - 100 - 120 The pump and/or burner will turn off when the re- turn temperature reaches the required setpoint. General Description The anti-frost protection function only protects the This floor-standing COILMASTER combination boiler, not the entire system. - Page 9 Fig. 2. CoilMaster 60 - 70 - 80 — Boiler Components Concentric chimney connection (Ø 100/150 mm) 14. Ignition and ionisation electrodes 15. Heating circuit safety valve Flue gas/air inlet box 16. Burner assembly, with fan and air-gas mixer Air inlet noise-reduction adaptor 17.
- Page 10 roduct escriPtion Fig. 3. CoilMaster 100 - 120 — Boiler Components Concentric chimney connection (Ø 100/150 mm) 14. Gas pressure switch 15. Cold water inlet and DHW safety valve (not shown) Flue gas/air inlet box 16. Internal exchange circulation pump On-Off switch 17.
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Page 11: Control Panel And Main Functions
roduct escriPtion Control Panel and Main Functions 30.12.2019 14:42 Flow temp 35°C Return temp 32°C Outside temp 18°C DHW temp 55°C System Automatic Fig. 4. Control Panel When entering a menu/sub-menu, the slow rotation of the selector to the right 1. -
Page 12: Symbols And Messages On The Control Panel
roduct escriPtion Symbols and Messages on the Control Panel special operations (e.g. for maintenance work) The control panel display is divided into several and allows to log in, in expert view (access to Fig. 5): zones (See additional pages for the Installer only). î... - Page 13 echnIcal PecIfIcatIons Dimensions CM 60 - 70 - 80 CM 100 - 120 1,446 1,650 G-13 G-084383_EN • 03...
- Page 14 COILMASTER 60 - 70 - 80 COILMASTER 100-120 CM 60 - 70 - 80 CM 100 - 120 dry weight connections (Ø) supply/return ( ) [M] inlet/outlet ( ) [M] safety valve ( safety valve ( drain gas ( ) [M]...
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Page 15: Echnical Pecifications
echnical pecificaTionS Clearances Fig. 6. Single Boiler Clearances Min. Recommended Clearances back front 1,000 1,000 sides 500* * in a cascade configuration, boilers can be installed side-by-side with a 160 mm clearance between them. Side clearance must be complied with for the “outer” side of the first and last boiler in the chain. -
Page 16: Performance And Efficiency Data
echnical pecificaTionS CM 60 CM 70 CM 80 Performance and Efficiency Data (min. - max.) (min. - max.) (min. - max.) 9.5 - 57.5 9.5 - 69.9 9.5 - 80.0 G20/G25 heat input (net) 9.5 - 57.5 9.5 - 69.9 9.5 - 80.0 heat output at 80/60°C G20/G25... -
Page 17: Performance And Efficiency Data
echnical pecificaTionS CM 100 CM 120 Performance and Efficiency Data (min. - max.) (min. - max.) 12.5 - 99.0 12.5 - 115.0 G20/G25 heat input (net) 14.0 - 99.0 14.0 - 115.0 heat output at 80/60°C 12.1 - 97.2 12.1 - 112.9 G20/G25 heat output at 50/30°C G20/G25... -
Page 18: Combustion And Gas Data
echnical pecificaTionS CM 60 CM 70 CM 80 Combustion and Gas Data (min. - max.) (min. - max.) (min. - max.) chimney type(s) B 23 , B 23p, C 13 , C 33 , C 43 , C 53 , C 63 , C 83 , C 93 °C flue gas temperature at 80/60°C 47.9 - 53.8... -
Page 19: Electrical Data
echnical pecificaTionS CM 100 CM 120 Combustion and Gas Data (min. - max.) (min. - max.) chimney type(s) B 23 , B 23p, C 13 , C 33 , C 43 , C 53 , C 63 , C 83 , C 93 flue gas temperature at 80/60°C °C 60.0 - 62.3... -
Page 20: Hydraulic Data
DHW temperature °C Pressure Drop Curve ∆P [mbar] CoilMaster 80 CoilMaster 70 CoilMaster 120 CoilMaster 100 CoilMaster 60 Water Flow [l/min] Flow Rate CM 60 CM 70 CM 80 CM 100 CM 120 minimum water flow rate at ∆T = 20k l/min nominal water flow rate at ∆T = 20k... -
Page 21: I Nstructions For The
nstructIons for the Safety Instructions for the User IF YOU SMELL GAS: → DO: DO NOT: → Close the gas supply Use an open fl ame î î Open all doors and windows to ven- Smoke î î tilate the room Use electrical devices (phones, î... -
Page 22: U Ser
nstructIons for the Periodic checks If works need to be per- î formed close to the appli- ance (e.g. in the boiler room Check regularly that the wa- or close to the air inlets), î ter pressure of the system is make sure that the appli- at least 1.2 bar when cold. -
Page 23: Starting The Appliance
nstructIons for the Starting the Appliance Stopping the Appliance The first start-up of the boiler after its Conditions: installation must be performed by a None qualified professional, according to the “Start-up and Commis- procedure in Procedure: sioning” on page I-53. Push the On/Off switch located on the right side of the boiler. -
Page 24: Operating The Controller - End User Level
nstructIons for the Operating the Controller - End User Level 30.12.2019 14:42 Some parameters are only visible if the circuit is installed and enabled. Flow temp 35°C Return temp 32°C Outside temp 18°C DHW temp 55°C System Automatic Selectable/ Icons In the work area Adjustable Remark... - Page 25 nstructIons for the Selectable/ Icons In the work area Adjustable Remark Parameters Operating mode When “off ”, Hot water heat- Ҙ Ÿ ing is switched off ; when Ÿ temp. “On”, Hot water is heated to the nominal setpoint as per setting time program Temporary...
- Page 26 nstructIons for the Selectable/ Icons In the work area Adjustable Remark Parameters Regional settings Time 01:00 Ÿ Settings Date 01.01.2030 Regional settings (1/3) Ÿ Ҙ Regional settings (2/3) Start of summertime 25.03 Ҙ Ÿ End of summertime 25.10 Ÿ Regional settings (3/3) Language (English - Deutsch - Français Ҙ...
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Page 27: Basic Settings
nstructIons for the Basic Settings Symbols used for the operation of the selector: turn the selector to the left or to the right. 1 - Time and Date Adjustment depress shortly the rotary se- lector. turn the selector to adjust the value, then depress the se- lector to validate. - Page 28 nstructIons for the 4 - Heating Settings - Quick Setup Operating mode Operating mode Operating mode Comfort Comfort Automatic Comfort setpoint Comfort setpoint Comfort setpoint 21.0°C 20.0°C 20.0°C 5 - DHW Settings - Quick Setup Nominal setpoint Nominal setpoint Nominal setpoint ...
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Page 29: Safety Instructions For The Installation
roduct nstallatIon Safety Instructions for the Installation When the appliance is con- î nected to the electrical net- î All connections (electrical, fl ue pipe, work, it must be earthed. hydraulic, gas) must be carried out in accordance with current standards Make sure that a fuse or circuit breaker î... -
Page 30: Unpacking The Product
roduct nstallatIon Handling the Product Move the appliance carefully to its final po- sition. Make sure to comply with the recom- This appliance is heavy and re- î “Dimensions” on mended clearances (See quires sufficient workforce to page G-13. move and handle it, as well as If some height is required for condensate flow an appropriate means of trans- port. -
Page 31: Removing And Installing The Access Panels
roduct nstallatIon Removing and Installing the Access Panels Top panel Conditions: Push the top panel ( ) downwards to engage Tools and Material: the studs into their receptacles. î Wrench, hex head, size 4 Install and tighten the top screw ( ) on the right side panel (if the panel has not been re- Removal Procedure:... -
Page 32: Requirements For The Hydraulic Circuits
roduct nstallatIon Requirements for the Hydraulic Circuits G3 Requirements (UK only) 3.51 The diameter of discharge pipe (D1) should be not less than the nominal outlet size of the tem- perature relief valve. Discharge pipe from safety valves 3.52 Where a manifold is used it should be sized The Building Regulation G3 requires that any dis- to accept and discharge the total discharge from charge from an unvented system is conveyed to... - Page 33 roduct nstallatIon 3.58 The discharge pipe (D2) should be at least Termination of discharge pipe one pipe size larger than the nominal outlet size of 3.61 The discharge pipe (D2) from the tundish the safety device unless its total equivalent hydraulic should terminate in a safe place where there is no resistance exceeds that of a straight pipe 9m long, risk to persons in the vicinity of the discharge.
- Page 34 roduct nstallatIon temperature relief valve to tundish 600mm maximum Tundish 300mm minimum Discharge below fixed Metal discharge pipe (D2) tundish with grating (3.61 gives continuous fall. See 3.56, Table G3 and alternative points of worked example discharge) Fixed grating Trapped gulley Figure G3: Typical discharge pipe arrangement Maximum resistance Minimum size of dis-...
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Page 35: Safety Instructions For The Dhw Circuit
roduct nstallatIon Example of discharge pipe sizing Maximum resistance allowed for a straight length of 28mm pipe (D2) from a G1/2 temperature relief Figure on previous page shows a G1/2 tempera- valves equates to 18m. ture relief valve with a discharge pipe (D2) having Subtract the resistance of 4 No. -
Page 36: Safety Instructions For The Primary Circuit
roduct nstallatIon The installation of an expansion ther activate the antilegionella function î vessel in the DHW circuit is rec- of the appliance (if any) or to increase ommended to prevent the water regularly the DHW circuit temperature hammer effect in the pipework to 70°... -
Page 37: Water Quality Requirements To Prevent Scaling And Corrosion (Primary Circuit
roduct nstallatIon Water Quality Requirements to Prevent Scaling and Corrosion (Primary Circuit) Water Hardness To prevent the formation of scale and sludge in a closed heating circuit through the penetration of If the hardness of the fi ll water is higher than î... -
Page 38: Typical Hydraulic Connections - Heating And Dhw Circuits
roduct nstallatIon Typical Hydraulic Connections - Heating and DHW Circuits Safety group (automatic air relief Isolating valve valve, manometer, safety valve), Filling valve connected to the drain Draining valve Safety valve Three-way valve Circulating pump Check valve Removable fi lling hose Expansion vessel Drain Fig. -
Page 39: Safety Instructions For The Chimney Connections
(at least 40 mm) between the malfunction. Please contact appliance fl ue piping and combustible your AIC Technical Support materials, and between the fl ue pipe for more information. and air inlet pipe if the latter is made of A condensation outlet connected to the î... -
Page 40: General Instructions For The Installation Of Aic-Approved Chimney Components
Installing the pipes - General principles General Instructions for the Installation of AIC-approved Chimney Components Component Characteristics Recommendation Clamped at the sleeve... -
Page 41: Chimney Connection
Remark Can be used for cascading Make sure that the ventilation openings remain unobstructed at all times. Make sure to install AIC-approved components when building B23 and B23p sys- “AIC-Approved Chimney Components” on page I-44. tems. See I-41 G-084383_EN • 03... - Page 42 tions - fi tting in: a square of 50 cm î (if appliance < 70 kW) a square of 100 cm î (if appliance is between 70 kW and 1000 kW) roduct nstallatIon Combustion circuit 33(x) Sealed Connection Combustion circuit Vertical terminal Sealed Connection...
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Page 43: Aic-Approved Chimney Components
Clearance area is suffi cient for combustion air î (min the size of 2 separate ducts) Make sure to install AIC-approved components from Muelink & Grol when build- “AIC-Approved Chimney Components” ing C13, C33, C53 and C93systems. See on page I-44... - Page 44 AIC-Approved Chimney Components Equivalent Art. Designation Art. code length Adaptor PP 150/100-100/100 41.008.57.22 Roof terminal skyline PP 100/100 41.008.48.53 Wall terminal mugro 100/100 incl. Wall plates 41.007.63.35 Extension PP 100x500 EPDM 41.008.54.81 Extension PP 100x1000 EPDM 41.008.54.82 Extension PP 100x2000 EPDM 41.008.54.84...
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Page 45: Engineering The Chimney System
Make sure to install the boiler with the short- î est length of combustion air and flue ducts. When several boilers need to be connected î to a common duct, please contact your AIC representative for more information. 2.0 m 1.3 m For C43, C63 and C83 î... - Page 46 î When connecting several boilers to the same duct (i.e. types C43, C83), make sure to install an AIC-approved flue gas back-flow preventer on each boiler in the system. î For B23p chimney cascade, please contact your AIC representative.
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Page 47: Safety Instructions For The Gas Connection
roduct nstallatIon Safety Instructions for the Gas Connection Make sure that the gas type î î When connecting the gas circuit, and pressure of the distribu- make sure to comply with all appli- tion network are compatible cable local regulations and stand- with the appliance, as per the ards. -
Page 48: Safety Instructions For The Electrical Connections
roduct nstallatIon Safety Instructions for the Electrical Cables Connections Any damaged power supply ca- î ble must be replaced using ca- bles as described below and in- stalled by a qualified professional. Electrical connections must be carried The cross-section of the wires should î... -
Page 49: Accessing The High And Low Voltage Terminal Strips And Electronic Board
roduct nstallatIon Accessing the High and Low Voltage Ter- minal Strips and Electronic Board The electronic bay cover panel is Make sure that the power supply to only secured to the boiler frame the appliance is deactivated (pow- by four screws. Make sure to sup- er supply cable disconnected from port the cover panel at removal, as the boiler) before accessing the high... -
Page 50: Wiring Diagram
roduct nstallatIon Wiring Diagram Gas pressure Switch Casing Gas Valve 230 Vrac Ignition Ignition Transformer Electrode High Voltage Cable Casing 8 9 10 11 12 N L N L Ignition module valve BX1 BX2 BX3 B38 L1/NC L1/NO Casing PE PE QX2 QX3 230V 50Hz Main... - Page 51 roduct nstallatIon If no room thermostat is installed on H5, install a bridge as follows: Flue Gas Pressure Switch 8 9 10 11 12 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8 Water Pressure Sensor UX2 UX3...
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Page 52: Ommissioning
ommIssIonInG Safety Instructions Before Start-up Filling the System Conditions: Procedure: î Check that all connections (electrical, fl ue pipe, hydraulic, gas) have been 1. Connect the fi lling hose ( ) to the system carried out and that they are tight and fi lling valve ( ) and to the water network tap. -
Page 53: Start-Up And Commissioning
ommissioning Start-up and Commissioning Combustion Adjustment Conditions: Conditions: Tools and material: Tools and material: None î Flue gas analyser Procedure: î Screwdriver, flat head, size 3 î Wrench, hex head, sizes 2 and 2.5 Make sure that all connections are tight and there is no leak. -
Page 54: Commissioning Wizard
ommissioning Commissioning Wizard The following pages give a view of the When starting up the boiler for the first time, a com- structure of the commissioning wizard missioning wizard will be displayed, unless it has contents. Program numbers are pro- been disabled before (e.g. -
Page 55: General Structure Of The Commissioning Wizard
Follow the instructions on the screen if you need to change anything, or skip this chapter. Please contact AIC ‘s technical support for additional information. Continue... - Page 56 Consumer circuit 2 configurations. Follow the instructions on the screen if you need to change anything or skip this chapter. Please contact Swimming pool circuit AIC’s technical support for additional information. Solar Continue System setup LPB system 6600 - Device address (1..16) 6601 - Segment address (0...14)
- Page 57 ommissioning Secure 6200 - Save sensors / Yes) 7170 - Telephone customer service (0..) Continue Commissioning wizard 7167 - Commissioning wizard (Off / On ... next time the control device is switched on) Continue Complete parameter list Select this function if any Commissioning wizard changes were made in the Refresh operator unit...
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Page 58: M Aintenance
aIntenance Safety Instructions for Maintenance The maintenance of the ap- pliance and its components must be carried out by a qualifi ed professional. Inspection and maintenance tasks Defective parts and components may must be carried out by a qualifi ed and only be replaced by genuine factory certifi... -
Page 59: Maintenance Requirements
aintenance Maintenance Requirements @ inspection @ maintenance Tasks (1 year) (2 years max) Check that the boiler room ventilation / boiler air and flue ducts are unobstructed. Verify flue gas and combustion air ducts are in good condition, sealed tight and properly supported. Open the front panel and check the general condition inside the cabinet. -
Page 60: Shutting Down For Maintenance
aintenance Shutting Down for Maintenance Restarting after Maintenance Conditions: None Conditions: Procedure: Procedure: Press the On/Off switch located on the right Press the On/Off switch located on the right side of the boiler. side of the boiler. When in the OFF position, the switch When in the On position, the switch internal light comes out. -
Page 61: Cleaning The Condensate Pipe And Trap
aintenance Cleaning the Condensate Pipe and Trap Remove the cover gasket ( ). Discard. Clean the deposits in the condensate trap ( Conditions: using clear water and a cloth. Wipe the ball located above the exit pipe. Tools and material: Make sure to put the ball back in î... -
Page 62: Checking The Flue Pressure Switch Operation
aintenance Checking the Flue Pressure Switch oper- ation Conditions: Blow air in the hose while it is connected to the flue pressure switch and to the measur- ing device Tools and material: Verify that the pressure switch switches at î Manometer (measuring range up to min 500 Pa) the set pressure (500 Pa) and that the con- troller displays error 193. -
Page 63: Removing And Installing The Ignition And Ionisation Electrodes
aintenance Removing and Installing the Ignition and Ionisation Electrodes When removing the electrodes in î the scope of the periodic main- tenance, the electrodes and their Conditions: gasket must be discarded and re- placed by new ones. Tools and material: Release two screws ( ) from the electrode î... -
Page 64: Removing And Installing The Fan And Air-Gas Mixer Assembly
aintenance Removing and Installing the Fan and Air- Remove the electrodes, as required, refer to Gas Mixer Assembly “Removing and Installing the Ignition and Ionisation Electrodes” on page I-63. Remove the burner, as required, refer to Conditions: “Removing and Installing the Burner - CM 100 - 120”... - Page 65 aintenance Fig. 20. Removing and Installing the Fan and Air-Gas Mixer Assembly I-65 G-084383_EN • 03...
- Page 66 aintenance Removing and Installing the Burner - CM 60 - 70 - 80 Visually check the condition of the burner door insulation plate ( ). If the fabric cover is damaged, replace the insulation plate. Conditions: “Check- Clean the combustion chamber, see ing and Cleaning the Combustion Cham- î...
- Page 67 aintenance Fig. 21. CM 60 - 70 - 80 - Removing and Installing the Burner I-67 G-084383_EN • 03...
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Page 68: Removing And Installing The Burner
aintenance Removing and Installing the Burner - CM 100 - 120 Conditions: Installation procedure: Install burner tube ( ) and new gasket ( î Fan and air-gas mixer assembly removed, refer on fan plate ( ) using 6 retained screws and “Removing and Installing the Fan and Air- washers ( Gas Mixer Assembly”... - Page 69 aintenance Fig. 22. CM 100 - 120 - Removing and Installing the Burner I-69 G-084383_EN • 03...
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Page 70: Checking And Cleaning The Combustion Chamber
aintenance Checking and Cleaning the Combustion Chamber Conditions: “Removing and Install- î Burner removed, see If the burner door insulation plate ing the Burner - CM 60 - 70 - 80” on page is present, do not perform step 3, I-66, or “Removing and Installing the Burner as it could damage the insulation - CM 100 - 120”... -
Page 71: Example Of System With Plate Heat Exchanger
ddItIonal nformatIon for the nstaller Example of System with Plate Heat Exchanger I-71 G-084383_EN • 03... -
Page 72: Extension Modules
dditionAl nformAtion for the nstAller Optional Modules Extension Modules Web Server Module Nesta boilers can control 3 heating circuits with Through the use of this module, you can connect mixing functions, using 3 extension modules. Each to an Ethernet and get remote access to the boiler extension supply needs to be provided with power and all the heating system via the Internet. -
Page 73: Boilers In A Cascade System
dditionAl nformAtion for the nstAller Boilers in a Cascade System In a heating system comprised of several boilers, it This boiler has all the logic control of the cascaded is important that the power generated by the boilers system and also regulates the stop/start sequence adapts at any moment to the demand of the instal- of each boiler according to the demand of the in- lation, always optimising the generators’... -
Page 74: Boiler Settings For The Installer
For any question related to the menus, please con- Each level allows to set certain specific parameters tact AIC’s technical support. or program the boiler, according to the installed cir- cuits. -
Page 75: Structure Of Menus For The Installer
dditionAl nformAtion for the nstAller Structure of Menus for the Installer Top menu page Pgm No. Submenu 1 Submenu 2 Default Setting Time of day Hours / Minutes Ҙ 01:00 (hh:min) and date (2 pages) Date 01.01.2030 Ҙ (dd.mm.yyyy) Start of summertime 25.03 Ҙ... - Page 76 dditionAl nformAtion for the nstAller Top menu Pgm No. Submenu 1 Submenu 2 Default Setting page Heating Ext’n 24-hour heating limit Ҙ Ÿ circuit 1 Ÿ (Ctn’d) Flow temp setpoint min 8°C Ҙ Flow temp setpoint max 90°C Ҙ Flow temp setpoint room Ҙ...
- Page 77 dditionAl nformAtion for the nstAller Top menu page Pgm No. Submenu 1 Submenu 2 Default Setting Pump speed reduction Operating level Heating Ҙ Ÿ Characteristic circuit 1 Ÿ Characteristics Temp differential (Ctn’d) Ÿ nominal Starting speed 100% Ҙ Pump speed min Ҙ...
- Page 78 dditionAl nformAtion for the nstAller Top menu Pgm No. Submenu 1 Submenu 2 Default Setting page Service/ 7130 Chimney sweep function Ҙ Ÿ special Ÿ operation (8 pages) 7131 Burner output Partial load Ҙ Ÿ Full load Max heating load Ÿ...
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Page 79: Error Codes And Solutions
Check connection and/or sensor. Re- Outside temperature sen- place as required. sor error Emergency operation Contact AIC technical support. Boiler temperature 1, Short circuit or Open circuit Check connection and sensor. Re- sensor error boiler fl ow sensor. place as required. - Page 80 BSB RF communication Check bus connection and compo- error nents. Internal fault in controller, pro- Data overrun in EEPROM Contact AIC technical support. cess sensor Extension module 1, error Chceck extension module connections. Extension module 2, error Chceck extension module connections.
- Page 81 Check connection and component Lack of gas, Reset, if the fault re-occurs more than 3 times, contact AIC technical support. Safety time for establish- ment of fl ame exceeded Check ignition electrode and ionization Polarity of mains connection,...
- Page 82 dditionAl nformAtion for the nstAller Error Fault description Explanation Action(s) code Unit in parametrization Wait until parametrization process is mode complete Start prevention signal Short circuit or Open circuit fl ue Check connection and sensor. Replace input pressure switch. as required. Check automatic refi ll system.
- Page 83 3 times inform AIC technical suport. Internal repetition Contact AIC technical support Repetition speed Contact AIC technical support Shut off gas supply and contact AIC Extraneous light technical support Mains undervoltage Check electric supply in boiler terminals Fan speed tolerance Check air supply Check connection and sensor.
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Page 84: Maintenance Messages
dditionAl nformAtion for the nstAller Error Fault description Explanation Action(s) code Verify pump Dynamic water pressure Expansion tank is defective too high Replace expansion tank Dynamic water pressure Verify pump too low Sensor primary heat ex- Check connection and sensor. Replace changer as required. -
Page 85: Troubleshooting
dditionAl nformAtion for the nstAller Troubleshooting Problem Cause(s) Solution(s) 1. Check that the power button is in ON position (pushed in and illuminated) 2. Make sure the power supply cable is Boiler does not start No power supply connected to the mains 3. - Page 86 dditionAl nformAtion for the nstAller Problem Cause(s) Solution(s) Gas valve malfunction Burner does not start after receiving Fan malfunction Check wiring connections Check components signal from boiler controller Ignition/ionization electrode mal- function Check the values with a gas analyser and Combustion chamber gets dirty Wrong combustion settings readjust as required.
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Page 87: Installation Checklist
dditionAl nformAtion for the nstAller Installation Checklist Unit Values/Comments General/heating system Type of building/system Commercial purpose (Y/N) ? Year of manufacture Output of system Heated surface m² Number of heating circuits: • Floor heating • Radiators • Other Cascade (Y/N)? Number of boilers? Water Water hardness at start up mol/m³... - Page 88 dditionAl nformAtion for the nstAller Unit Values/Comments Plate heat exchanger in the system (Y/N)? Type? Low loss header in system (Y/N)? Type ? Number of mixers ? Buff er tank (Y/N)? Size? DHW tank (Y/N)? Type? Pump(s) (Y/N)? Type? • In which circuit(s) •...
- Page 89 dditionAl nformAtion for the nstAller Unit Values/Comments Controller Appliance controller? Other controller (Y/N)? Type? Optional modules installed (Y/N) • Type? Optional items installed (Y/N)? • Outdoor sensor (Y/N)? Type? • Room unit(s) (Y/N)? Type? • Others? Miscellaneous The end user has received all rele- vant information (Y/N)? The end user has received all rele- vant documents (Y/N)?
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Page 90: Combustion Parameters - Log Sheet
dditionAl nformAtion for the nstAller Combustion Parameters - Log Sheet Date & Flue gas T° Remarks Name Signature I-90 G-084383_EN • 03... -
Page 91: Water Parameters - Log Sheet
dditionAl nformAtion for the nstAller Water Parameters - Log Sheet Water Water Water Water Name & Filling Top-up Remarks Quality Treatment signature Date Date I-91 G-084383_EN • 03... -
Page 92: D Eclaration Of C Onformity
eclaratIon of onformIty I-92 G-084383_EN • 03... - Page 93 NOTES I-93 G-084383_EN • 03...
- Page 94 AIC Europe B.V. Graafschap Hornelaan 163A NL-6001 AC Weert The Netherlands www.myaic.eu...
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