Notes YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.
3. Theory of Operation DynaPak 2010N Gas Sampler C. Proportional-to-flow sampling The DynaPak 2010N Sampler is a pipeline in this mode of operation, the Z-65 counter mounted system which uses the pneumatically operates as a dividing counter. The Z-65 counter operated, positive displacement DynaPak 2000N periodically energizes a low power solenoid valve.
4. Sampler Location 4.1 The sampler should be a minimum of five pipe diameters from any device which could cause aerosols or significant pressure drops. 4.2 The sampler should not be located within the defined meter tube region (AGA 3 manual). Meter Tube 5 Ø...
5. System Installation 5.1 DynaPak 2010N a. The DynaPak 2010N requires a 3/4" FNPT pipeline connection. b. The DynaPak 2010N sampler should be mounted vertically in a horizontal run of the pipeline. c. The end of the sampler probe should penetrate the center 1/3rd of the pipeline.
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5. System Installation 5.2 (Optional)DPS-2: Maximum Pipeline Pressure 1500 psig with this option. Black a. With the low pressure supply valve and the high pressure supply valve closed, connect the DPS-2 Clear Factory to the orifice connection tubing. Mutual System Approved b.
6. Sample Vessel Installation 6.1 Variable pressure/constant volume cylinders. Spun cylinders may be installed in a horizontal position on the DynaPak BackRack vessel rack. Avoiding traps in the line, install stainless steel tubing and fittings from the sample discharge port of the sampler to the product end of the sample cylinder.
7. Operational Check & Leak Testing 7.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to allow pipeline pressure into the sampler. Check all connections using a liquid leak detector.
8. Sampler Set-Up - Time-based sampling 8.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200 Sample rate...
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8. Sampler Set-Up - Time-based sampling 8.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory Mutual System...
9. Sampler set-up - time-based sampling with the DPS-2 9.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200...
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9. Sampler set-up - time-based sampling with the DPS-2 9.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 9.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc...
10. Sampler set-up - proportional-to-flow sampling In this mode of operation, the Z-65 controller is used as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the host computer or output device that will give an input pulse to the Z-65 controller.
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10. Sampler set-up - proportional-to-flow sampling 10.4 Calculate the counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4.
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10. Sampler set-up - proportional-to-flow sampling 10.5 Adjust the pump volume adjustment knob to the value used in the calculation in step 10.4. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc 10.6 Turn the counter dials to the appropriate number of pulses you want to count before the sample pump strokes.
11. Sampler maintenance f. Remove the diaphragm housing from the pump 11.1 Recommended preventative maintenance body by unscrewing the diaphragm housing and schedule carefully pulling the plunger out of the pump body. Every sampling situation is unique. Below are our Inspect the plunger shaft for damage or wear.
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11. Sampler maintenance g. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body. 11.2 g h.
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11. Sampler maintenance 11.3 Battery Test: a. Set the mode switches as follows: 1. Position 1, 2 and 3 on b. Set the time switches to the 01 position. NOTE: Time switches must not be in 00 position to test the battery. This will set the solenoid output rate to one actuation every one minute (based on the...
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11. Sampler maintenance 11.4 Recommended spare parts for the DynaPak 2000N Series gas samplers. Part Number Description Qty. Location C4-0004 Filter element see diagrams #3 and #4 D3-0002 DP-2000N pump seal kit see diagrams #1 and #2 D3-0003 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...
12. Troubleshooting - Timer Mode 12.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. 2. Position 4 off. B. Set the time switches to 00 to enter the Factory Mutual System diagnostic mode.
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12. Troubleshooting - Timer Mode E. This will cause all six digits to become active on the stroke counter. Depress the reset. The stroke counter should increment 000000, 111111, etc., up to 999999 each time the solenoid fires. When the counter display reads 999999, the test is complete.
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12. Troubleshooting - Timer Mode 12.4 Timer Range Setting 2. Z-65/6.03 Range Setting: a. x.x minutes: set the configuration jumper to the far left position (factory setting). b. .xx minutes: set the configuration jumper to the center position. Note: To obtain maximum battery life, choose the longest solenoid stroke rate possible.
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12. Trouble Shooting - Counter Mode 12.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to determine if the proper input pulses are being Factory Mutual...
Diagram #8 - Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DynaPak 2010N Version 05302001 ATEX Rev.
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Diagram #9 - DuraSite Portable Sample Vessel Instructions Purpose: The DuraSite Portable Sample Vessel permits STEP 3: FOR DIRECT CONNECTION TO the user to remove a liquid or gas SAMPLER. hydrocarbon sample from a pipeline or a sampling device. This is accomplished without changing the pressure of the 3a: Connect the sampler discharge port to the product inlet product or exposing it to a port to the DuraSite using 1/8"...