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YZ Systems DynaPak DP-2010RXN Instructions & Operating Manual

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DynaPak Gas Sampler
S Y S T E M
S U P P O R T
M A N U A L
DP-2010RXN

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Summary of Contents for YZ Systems DynaPak DP-2010RXN

  • Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010RXN...
  • Page 2 DP-2010RXN & O NSTRUCTION PERATING ANUAL Version: 07022002 Rev-1...

  • Page 3: Table Of Contents

    DP-2010 RXN T DP-2010 RXN T DP-2010 RXN T C C C C C DP-2010 RXN T DP-2010 RXN T ABLE ABLE ABLE ABLE ABLE OF ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS DP-2010 RXN Table of Contents ...................... I Section 1: First Things To Know ....................1 How to Use this Manual ........................1 Typographic Conventions ........................
  • Page 4 DP-2010 RXN T DP-2010 RXN T DP-2010 RXN T C C C C C DP-2010 RXN T DP-2010 RXN T ABLE ABLE ABLE ABLE ABLE OF ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Section 10: System Maintenance ....................33 Preventative Maintenance Schedule ....................33 Monthly Inspection ........................

  • Page 5: How To Use This Manual

    The DP-2010 Operations Manual is a step-by-step about the DP-2010 system. If the answer can not guide containing the procedures needed to work be found within this manual, contact YZ Systems at: with the DP-2010 System. T: 1.936.788.5593 The DynaPak System Series of samplers implement T: 1.800.653.9435...

  • Page 6: Operation Specifications

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 7: Theory Of Operation

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 8: System Accessories

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 9: Standard System Components

    M utual S ystem A p p ro ve d OPTIONAL Link Plus Y-Z INDUSTRIES, INC. BOX 890 SNYDER, TEXAS 79550 YZ SYSTEMS, INC. Sampled 3101 PO LLOK DRIVE CONROE, TEXAS 77303 Patents 5,152,678; 4,531,895; 4,928,536 Product Pulse Input Module...

  • Page 10: System Flow Schematic

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 11 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 12 M u tu a l S yste m A p pr ov ed diagram. YZ Systems, Inc. B OX 8 90 SN YD ER , TE XAS 7 9550 Y Z SYSTE M S, IN C. Sampled 3101 POLLOK DRIV E CONROE, TE XAS 77303 P at en t s 5,1 52, 678;...

  • Page 13: Optional Dps-2 Installation

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 14 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 15: Variable Pressure/Constant Volume Cylinders

    S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...
  • Page 16 S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...

  • Page 17: Overview

    S S S S S S S S S S 4: 4: 4: 4: 4: S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C C C C C C &...
  • Page 18 S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...
  • Page 19 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 20 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 21 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 22 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 23 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 24 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 25 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 26 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 27 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 28 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 29 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 30 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 31 S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Overview The DynaPak mechanical system, figure 18 are composed of the sample pump, and filter regulator.

  • Page 32: Dp-2000 Sample Pump

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM DP-2000 Sample Pump The DP-2000 HP Sample Pump, refer to Appen-...
  • Page 33 S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Filter Regulator The DynaPak Filter Regulator, refer to Appendix...
  • Page 34 S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Notes Systems, Inc.
  • Page 35 S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...
  • Page 36 S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...
  • Page 37 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Preventative Maintenance Schedule Recommended Spare Parts List...
  • Page 38 S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...
  • Page 39 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE 7.
  • Page 40 27 to assure proper battery wire place- ment in the Z-65 enclosure. 5. Return the mode switches to their original positions. 6. Send your depleted battery to: YZ Systems, Inc. 206 Lubbock Hwy. Snyder, TX 79549 USA Systems, Inc.
  • Page 41 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Notes Systems, Inc.
  • Page 42 S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...
  • Page 43 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 44 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 45 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 46 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 47 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 48 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 49 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 50 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 51 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000N Pump, Assembled Figure 49 Volume Adjustment Set Screw Knob P/N C0-0096 P/N B1-0002 Volume Adjustment...
  • Page 52 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000N Pump, Exploded View Figure50 Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob...
  • Page 53 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator Assembly, Figure 51 Systems, Inc. • 3101 Pollok Drive •...

  • Page 54: Yz Filter Regulator

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator, Exploded View Figure 52 Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic...
  • Page 55 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Link Plus, Figure 53 Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No. C1-0002) P/N A8-0010 0-300 PSI (LinkPlus Model No.
  • Page 56 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DuraSite Sample Vessel, (1800 psi maximum working pressure) Valve Seat Figure 54 P/N A3-0063 Purge Valve Nut P/N A3-0080...
  • Page 57 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DuraSite-9 Sample Vessel, (3600 psi maximum working pressure) Valve Seat Figure 54a P/N A3-0063 Purge Valve Nut P/N A3-0080...
  • Page 58 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Optional DPS-2, Figure 55 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty.
  • Page 59 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 and Solenoid, Figure 56 Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001...
  • Page 60 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 Wiring Control Document, Figure 57 System Installation Notes and Recommendations Systems, Inc.
  • Page 61 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • •...
  • Page 62 Web: www.yzsystems.com YZ Systems, Inc. represents and warrants that for a period of 1 year from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.

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