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YZ Systems DynaPak DP-2010RN Instructions & Operating Manual

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DynaPak Gas Sampler
S Y S T E M
S U P P O R T
M A N U A L
DP-2010RN

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Summary of Contents for YZ Systems DynaPak DP-2010RN

  • Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010RN...
  • Page 2 DP-2010RN & O NSTRUCTION PERATING ANUAL Version: 05012003...

  • Page 3: Table Of Contents

    DP-2010RN T DP-2010RN T DP-2010RN T C C C C C DP-2010RN T DP-2010RN T ABLE ABLE ABLE ABLE ABLE OF ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS DP-2010RN Table of Contents......................I Section 1: First Things To Know ....................1 How to Use this Manual ........................1 Typographic Conventions ........................
  • Page 4 Section 10: System Maintenance ....................33 Preventative Maintenance Schedule ....................33 Monthly Inspection ........................33 Semi-Annual Inspection ....................... 33 Annual Inspection ........................33 Recommended Spare Parts ......................33 Cleaning an Lubricating The Pump ....................34 Replacing a Depleted Battery ......................36 Section 11: System Troubleshooting ....................

  • Page 5: Section 1: First Things To Know

    The DP-2010RN Operations Manual is a step-by- about the DP-2010RN system. If the answer can step guide containing the procedures needed to not be found within this manual, contact YZ Systems work with the DP-2010RN System. The DynaPak System Series of samplers implement T: 1.936.788.5593...

  • Page 6: Operation Specifications

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 7: Theory Of Operation

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 8: System Accessories

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 9: Section 2: System Installation

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 10: System Flow Schematic

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 11: Standard System Mounting

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 12: Standard System Connections

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 13: Optional Dps-2 Installation

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 14 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 15: Section 3: Sample Vessel Installation

    S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...
  • Page 16 S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...

  • Page 17: Section 4: System Control & Electronics

    S S S S S S S S S S 4: 4: 4: 4: 4: S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C C C C C C &...
  • Page 18 S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 19: Section 5: Programming For Proportional-To-Flow Operation

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 20 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 21 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 22 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 23: Section 6: Programming For Proportional-To-Time Operation

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 24 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 25 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 26 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 27: Section 7: Programming For Proportional-To-Time W/Dps-2 Operation

    S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 28 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 29 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 30 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...

  • Page 31: Section 8: Mechanical System

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Overview The DynaPak mechanical system, figure 18 are composed of the sample pump, and filter regulator.

  • Page 32: Dp-2000N Sample Pump

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM DP-2000N Sample Pump The DP-2000N Sample Pump, refer to Appendix...

  • Page 33: Yz Filter Regulator

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Filter Regulator The DynaPak Filter Regulator, refer to Appendix...
  • Page 34 S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Notes Systems, Inc.

  • Page 35: Section 9: System Operation

    S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...
  • Page 36 S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...

  • Page 37: Section 10: System Maintenance

    S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Preventative Maintenance Schedule Recommended Spare Parts List...

  • Page 38: Cleaning An Lubricating The Pump

    S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...
  • Page 39 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE 7.

  • Page 40: Replacing A Depleted Battery

    27 to assure proper battery wire place- ment in the Z-65 enclosure. 5. Return the mode switches to their original positions. 6. Send your depleted battery to: YZ Systems, Inc. 206 Lubbock Hwy. Snyder, TX 79549 USA Systems, Inc.
  • Page 41 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Notes Systems, Inc.
  • Page 42 S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...

  • Page 43: Section 11: System Troubleshooting

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 44: Battery Power

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 45: Counter Mode

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 46: Timer Mode

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 47: Timer Mode Troubleshooting Steps

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 48 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 49 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 50 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 51: Appendix A: Illustrations

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000N Pump, Assembled Figure 49 Volume Adjustment Set Screw Knob P/N C0-0096 P/N B1-0002 Volume Adjustment...

  • Page 52: Dp-2000N Sample Pump, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000 Pump, Exploded View Figure50 Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob...

  • Page 53: Filter Regulator, Assembled

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator Assembly, Figure 51 Systems, Inc. • 3101 Pollok Drive •...

  • Page 54: Filter Regulator, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator, Exploded View Figure 52 Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic...

  • Page 55: Link Plus

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Optional Link Plus, Pressure Gauge Part Numbers Figure 53 0-100 PSI (LinkPlus Model No.

  • Page 56: Durasite Sample Vessel

    DuraSite-9 Sample Vessel, (3600 psi maximum working pressure) Valve Seat P/N A3-0063 Purge Valve Nut P/N A3-0080 YZ UniValve Product Head P/N C6-1000 Stainless Steel Hex Nuts P/N C0-0355 Back-Up Washer Gauge P/N A5-4222B P/N A8-0070 Magnetic Volume Indicator P/N C6-1203 (DS9-150) P/N C6-1303 (DS9-300) O-Ring P/N C6-1403 (DS9-500)

  • Page 57: Optional Dps-2

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Optional DPS-2, Figure 55 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty.

  • Page 58: Z-65 And Solenoid

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 and Solenoid, Figure 56 Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001...

  • Page 59: Z-65 Wiring Control Document

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 Wiring Control Document, Figure 57 System Installation Notes and Recommendations Systems, Inc.
  • Page 60 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • •...
  • Page 61 Web: www.yzsystems.com YZ Systems, Inc. represents and warrants that for a period of 13 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation.

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