Related Manuals for YZ Systems DynaPak DP-2010
Summary of Contents for YZ Systems DynaPak DP-2010
- Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010 V e r s i o n s : D , F , J , K , L , S T D...
- Page 2 DP-2010 & o nstructIon PeratIng anual Version: 05-2018...
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Page 3: Table Of Contents
Section 7: Mechanical System........................13 DP-2000 Sample Pump..........................14 YZ Filter Regulator............................14 Section 8: System Operation........................15 Preparing The System for Operation......................15 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page i DP-2010 ver.05-2018... - Page 4 YZ Filter Regulator, Exploded View......................29 Link Plus..............................30 DuraSite Sample Vessel..........................31 Z-65 and Solenoid............................32 Z-65 Wiring Control Document........................33 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page ii DP-2010 ver.05-2018...
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Page 5: Section 1: First Things To Know
1: f eCTion irsT hings bouT How to Use this Manual Getting Help The DP-2010 Operations Manual is a step-by- This manual provides solutions to typical ques- step guide containing the procedures needed to tions about the DP-2010 system. If the answer can not be found within this manual, contact YZ work with the DP-2010 System. -
Page 6: Operation Specifications
The number of times the solenoid output is ac- tivated is recorded by the onboard LCD stroke indicator. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 2 DP-2010 ver.05-2018... -
Page 7: System Accessories
YZ. Please contact your local representative or YZ toll free at 800.344.5399. For technical support call 800.653.9435. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 3 DP-2010 ver.05-2018... -
Page 8: Section 2: System Installation
DynaPak Sampler in Proportional-To-flow, or Proportional-To-Time Modes. • Probe Body Assembly: Provides direct mount connection to the pipeline. figure 1 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 4 DP-2010 ver.05-2018... -
Page 9: System Flow Schematic
2: s eCTion ysTem nsTallaTion System Flow Schematic figure 2 (EPO-120) (SPO-120) YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 5 DP-2010 ver.05-2018... -
Page 10: Standard Mounting Location
(see AGA – 3 manual). B= The number of unobstructed, straight pipe diameters downstream (see AGA – 3 manual). YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 6 DP-2010 ver.05-2018... -
Page 11: Standard System Connections
To prolong the service of seals and diaphragm, adequate heat should be provided to maintain an operating environment above 32˚ F (0˚C). YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 7 DP-2010 ver.05-2018... -
Page 12: Section 3: Sample Vessel Installation
LinkPlus outlet to the product end of the sampler cylinder. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 8 DP-2010 ver.05-2018... -
Page 13: Section 4: System Control & Electronics
33. DynaPak electronics are rated for use in Class I, Division 1, Groups C and D hazardous locations. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 9 DP-2010 ver.05-2018... -
Page 14: Section 5: Programming For Proportional-To-Flow Operation
Turn mode switches 1, 3, 4 to ON and switch 2 to OFF. 5-24 VDC (Voltage pulse) (20 msec duration min.) YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 10 DP-2010 ver.05-2018... - Page 15 7. Press the test button once to load the value into the memory. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 11 DP-2010 ver.05-2018...
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Page 16: Section 6: Programming For Proportional-To-Time Operation
4. Turn mode switches 1, 2, 3 to ON and 4 to figure 10 OFF. 5. Press the test button once to initiate the timer sequence. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 12 DP-2010 ver.05-2018... -
Page 17: Section 7: Mechanical System
11 (3/4” standard, 1/2” J version) YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 13 DP-2010 ver.05-2018... -
Page 18: Dp-2000 Sample Pump
Once the pump completes its stroke, the cycle is ready to begin again. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 14 DP-2010 ver.05-2018... -
Page 19: Section 8: System Operation
9. Check all connections from the sampler discharge to the connection on the sample. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 15 DP-2010 ver.05-2018... -
Page 20: Section 9: System Maintenance
1. Rebuild pump 2. Test the Sampler System performance and service, as needed 3. Replace Z-65 Battery Assembly. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 16 DP-2010 ver.05-2018... -
Page 21: Cleaning And Lubricating The Dp-2000 Pump
The diaphragm chamber should not be disassembled unless one of these items needs replacing. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 17 DP-2010 ver.05-2018... - Page 22 16. Adjust the stroke adjustment knob to its original setting. 17. Pressure test the pump as previously described for proper operation. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 18 DP-2010 ver.05-2018...
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Page 23: Replacing A Depleted Battery
20 to assure proper battery wire placement in the Z-65 enclosure. 5. Return the mode switches to their original positions. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 19 DP-2010 ver.05-2018... -
Page 24: Section 10: System Troubleshooting
This system may contain liquid and/ or gas high pressures. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 20 DP-2010 ver.05-2018... -
Page 25: Battery Power
NOTE: The solenoid must be connected to test the battery condition. Battery condition cannot be tested with a volt meter. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 21 DP-2010 ver.05-2018... -
Page 26: Proportional-To-Flow Mode
LED blinks on when the pulse input is received and removed. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 22 DP-2010 ver.05-2018... -
Page 27: Proportional-To-Time Mode
NOTE: When the test is complete, move the jumper back to the factory position (far left Jumper switch location position). YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 23 DP-2010 ver.05-2018... - Page 28 NOTE: To obtain maximum battery life, choose the longest solenoid stroke rate possible. Jumper switch location for .1-9.9 counts (x.x) YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 24 DP-2010 ver.05-2018...
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Page 29: Appendix A: Illustrations
PPenDix llusTraTions DynaPak 2000 Pump, Assembled Figure 30 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 25 DP-2010 ver.05-2018... -
Page 30: Dynapak 2000 Pump, Exploded View
DynaPak 2000 Pump, Exploded View Figure 31 * - DP-2000 Pump Seal Kit - P/N D3-0002 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 26 DP-2010 ver.05-2018... -
Page 31: Dynapak 2000 Pump, List Of Parts
For example, a DP-2010FL has a B1-0047 body bushing and a C3- 0013 inlet spring along with all the other standard parts. YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 27... -
Page 32: Yz Filter Regulator Assembly
PPenDix llusTraTions YZ Filter Regulator Assembly, Figure 32 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 28 DP-2010 ver.05-2018... -
Page 33: Yz Filter Regulator, Exploded View
PPenDix llusTraTions YZ Filter Regulator, Exploded View Figure 33 V-214 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 29 DP-2010 ver.05-2018... -
Page 34: Link Plus
PPenDix llusTraTions Link Plus, Figure 34 A8-0067 A8-0060 A8-0048 A8-0058 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 30 DP-2010 ver.05-2018... -
Page 35: Durasite Sample Vessel
PPenDix llusTraTions DuraSite Sample Vessel, Figure 35 P/N C6-1040 P/N C6-1041 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 31 DP-2010 ver.05-2018... -
Page 36: Z-65 And Solenoid
PPenDix llusTraTions Z-65 and Solenoid, Figure 36 D3-0142 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 32 DP-2010 ver.05-2018... -
Page 37: Z-65 Wiring Control Document
PPenDix llusTraTions Z-65 Wiring Control Document Figure 37 YZ Systems Milton Roy • 201 Ivyland Road • Ivyland, Pennsylvania • USA • 18974 • P: 281.362.6500 • www.yzsystems.com Page 33 DP-2010 ver.05-2018... - Page 38 201 Ivyland Road, Ivyland, PA 18974 P: 800.653.9435 P: 281.362.6500 E: sales@yzhq.com www.yzsystems.com...