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YZ Systems DynaPak DP-2010FU Instructions & Operating Manual

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DynaPak Gas Sampler
S Y S T E M
S U P P O R T
M A N U A L
DP-2010FU

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Summary of Contents for YZ Systems DynaPak DP-2010FU

  • Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010FU...
  • Page 2 DP-2010FU & O NSTRUCTION PERATING ANUAL Version: 04202004...

  • Page 3: Table Of Contents

    DP-2010 FU T DP-2010 FU T DP-2010 FU T C C C C C DP-2010 FU T DP-2010 FU T ABLE ABLE ABLE ABLE ABLE OF ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS DP-2010FU Table of Contents ......................I Section 1: First Things To Know ....................1 How to Use this Manual ........................1 Typographic Conventions ........................
  • Page 4 Section 10: System Maintenance ....................35 Preventative Maintenance Schedule ....................35 Monthly Inspection ........................35 Semi-Annual Inspection ....................... 35 Annual Inspection ........................35 Recommended Spare Parts ......................35 Cleaning an Lubricating The Pump ....................36 Replacing a Depleted Battery ......................38 Section 11: System Troubleshooting ....................

  • Page 5: Section 1: First Things To Know

    The DP-2010 Operations Manual is a step-by-step about the DP-2010 system. If the answer can not guide containing the procedures needed to work be found within this manual, contact YZ Systems at: with the DP-2010 System. T: 1.936.788.5593 The DynaPak System Series of samplers implement T: 1.800.653.9435...

  • Page 6: Operation Specifications

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 7: Theory Of Operation

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 8: System Accessories

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T D D D D D P P P P P 1: F 1: F...

  • Page 9: Section 2: System Installation

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM NSTALLA ALLA ALLATION ALLA TION TION TION ECTION ECTION STEM ALLA...

  • Page 10: System Flow Schematic

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 11: Standard System Mounting

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 12: Standard System Connections

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 13: Optional Dps-2 Installation

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 14 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 15: Section 3: Sample Vessel Installation

    S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...
  • Page 16 S S S S S 3: 3: 3: 3: 3: S S S S S V V V V V I I I I I ECTION ECTION ECTION ECTION ECTION AMPLE AMPLE AMPLE AMPLE AMPLE ESSEL ESSEL ESSEL ESSEL ESSEL NSTALLA ALLA ALLA...

  • Page 17: Section 4: System Control & Electronics

    S S S S S S S S S S 4: 4: 4: 4: 4: S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C C C C C C &...
  • Page 18 S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 19: Section 5: Programming For Proportional-To-Flow Operation

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 20 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 21 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 22 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 23: Section 6: Programming For Proportional-To-Time Operation

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 24 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 25 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...
  • Page 26 S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 27: Section 7: Programming For Proportional-To-Time W/Dps-2 Operation

    S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 28 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 29 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...
  • Page 30 S S S S S 7 7 7 7 7 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T /DPS-2 /DPS-2 /DPS-2...

  • Page 31: Section 8: Mechanical System

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Overview The DynaPak mechanical system, figure 18 are composed of the sample pump, and filter regulator.

  • Page 32: Dp-2000 Sample Pump

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM DP-2000 Sample Pump The DP-2000 Sample Pump, refer to Appendix...

  • Page 33: Yz Filter Regulator

    S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Filter Regulator The DynaPak Filter Regulator, refer to Appendix...
  • Page 34 S S S S S 8: 8: 8: 8: 8: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Notes Systems, Inc.

  • Page 35: Section 9: System Operation

    S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...

  • Page 36: Catalytic Heater Operation

    S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...
  • Page 37 S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...
  • Page 38 S S S S S 9: 9: 9: 9: 9: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION...

  • Page 39: Section 10: System Maintenance

    S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Preventative Maintenance Schedule Recommended Spare Parts List...

  • Page 40: Cleaning An Lubricating The Pump

    S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...
  • Page 41 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE 7.

  • Page 42: Replacing A Depleted Battery

    S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...
  • Page 43 S S S S S 10: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Notes Systems, Inc.
  • Page 44 S S S S S 10 : 10 : 10 : S S S S S M M M M M 10 : 10 : ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN...

  • Page 45: Section 11: System Troubleshooting

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 46: Battery Power

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 47: Counter Mode

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 48: Timer Mode

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 49: Timer Mode Troubleshooting Steps

    S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 50 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 51 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...
  • Page 52 S S S S S 11: S S S S S T T T T T ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING...

  • Page 53: Appendix A: Illustrations

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000 Pump, Assembled Figure 49 Systems, Inc. • 3101 Pollok Drive •...

  • Page 54: Dp-2000 Sample Pump, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000 Pump, Exploded View Figure50 Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob...

  • Page 55: Filter Regulator, Assembled

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator Assembly, Figure 51 Systems, Inc. • 3101 Pollok Drive •...

  • Page 56: Filter Regulator, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS YZ Filter Regulator, Exploded View Figure 52 Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic...

  • Page 57: Link Plus

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Optional Link Plus, Figure 53 Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No.

  • Page 58: Optional Dps-2

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Optional DPS-2, Figure 55 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty.

  • Page 59: Z-65 And Solenoid

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 and Solenoid, Figure 56 Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001...

  • Page 60: Z-65 Wiring Control Document

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z-65 Wiring Control Document, Figure 57 System Installation Notes and Recommendations Systems, Inc.

  • Page 61: Catalytic Heater

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Catalytic Heater, Catalytic heaters utilize a catalyst bed to convert natural gas or LPG into heat, carbon dioxide, and water vapor.
  • Page 62 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • •...
  • Page 63 (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or YZ Systems, Inc. represents and warrants that for a period of 1 year from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.

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