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FMS BKS015.EIP Operating Manual

Steering frame with digital web guide controller with ethernet/ip interface
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Operating Manual BKS015.EIP
Steering Frame with Digital Web Guide Controller with
EtherNet/IP Interface
Version
2.14
11/2018 NS
Firmware Version
V2.21
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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Summary of Contents for FMS BKS015.EIP

  • Page 1 Steering Frame with Digital Web Guide Controller with EtherNet/IP Interface Version 2.14 11/2018 NS Firmware Version V2.21 Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    Network Connection over EtherNet/IP ........... 12 6.1 EtherNet/IP Specification: 6.2 Controller Functionality over EtherNet/IP 6.3 Integration of BKS015.EIP in an Ethernet Network 6.4 Configuration of the Web Guide Controller over EtherNet/IP Integration in an Allen-Bradley PLC ............14 7.1 Hardware Environment 7.2 IP Configuration...
  • Page 3 Operating Manual BKS015 Parameter Setting via a PC..............31 10.1 Parameterization in a Network via Web Browser 10.2 Parameterization via a PC (peer-to-peer connection) Dimensions ....................39 Trouble Shooting ..................41 Technical Specification ................42 26.11.2018...

  • Page 4: Safety Instructions

    1.2 List of Safety Instructions Proper function of the FMS web guide is only guaranteed with the recommended application of the components. In case of other arrangement, heavy malfunction can be the result. Therefore, the installation instructions on the following pages must be followed strictly.

  • Page 5: System Description

    2.4 Sensors Optical sensors (AZS04) and ultrasonic sensors (US01B) are available from FMS to work in conjunction with the BKS015.EIP system. These sensors provide a signal of 0...10V. With them edge and center applications can be covered. A wide range of...

  • Page 6: Cables

    Fig. 2: BKS015.EIP in an Ethernet Network K309EIP001e 3 Quick Installation Guide The set-up of the BKS015.EIP web guide including controller unit is limited to only mounting the devices on the machine frame, wiring and powering up system. 3.1 Preparations for Set-up 1.

  • Page 7: Installation Procedure

    – Desired guiding form (edge or centre guiding) – Supply conditions 3. Draw the wiring diagram for your configuration (ref. to 4.3 “Connecting the BKS015.EIP“ and chapter 4.4 “ Connector and Screw Terminal Arrangement” 4. If required, determine special parameters (ref. to 7.1 “Description Operation Parameters”)

  • Page 8: Installation And Wiring

    Operating Manual BKS015 4 Installation and Wiring Caution Proper function of the FMS web guides and actuators is only guaranteed with the recommended application of the components. Other arrangements can cause heavy malfunctions. Therefore, the installation instructions on the following pages must strictly be followed.

  • Page 9: Connecting The Bks015.Eip

    For left / right orientation please refer to Fig. 3. If the connections are crossed over, malfunction can be the result. 4.3 Connecting the BKS015.EIP The power supply unit musst deliver a voltage from 18 to 36V DC (Vnom= 24V).
  • Page 10 Operating Manual BKS015 Fig. 4: Terminal arrangement on processor board K015008e Note An Ethernet connector RJ-45 is also available on the back side of the housing. 26.11.2018...

  • Page 11: Configuring The System

    After having mounted and wired the web guide on the machine, the system can now be configured to the specific requirements of the application. 5.1 Powering up the BKS015.EIP 1. Make sure the power supply delivers a voltage of 18…36 VDC (Vnom= 24V) 2.

  • Page 12: Network Connection Over Ethernet/Ip

    If these prerequisites are given, the controller will recognise the amplifier as an EtherNet/IP device in the network and be able to communicate with it. The interface information for BKS015.EIP is defined in an EDS-file. The EDS file is only used as documentation and cannot be imported into RSLogix 5000.
  • Page 13 Operating Manual BKS015 If the configuration over EtherNet/IP is selected then messages from the PLC to the BKS015.EIP must be used. How the messages are used, is described in the example project. The example project BKS309_BKS015_EIP_Example_Project_Vx.xx is available for download on the FMS website.

  • Page 14: Integration In An Allen-Bradley Plc

    7.1 Hardware Environment The BKS015.EIP must be connected to an Ethernet switch which in turn is in the same network as the PLC. Only in this way a communication between BKS015.EIP and PLC can take place. Several BKS015.EIP or other ErtherNet/IP devices can be connected to the same network.
  • Page 15 Operating Manual BKS015 Fig. 6: Controller Organisation K309EIP02 In this example CompactLogixL23E-QB1B is used. If a different hardware is used, one may find the listing Ethernet in another place. However, the principal approach is always the same. After a right mouse click on Ethernet a dialog window will open up.
  • Page 16 Operating Manual BKS015 Open plus-sign [+] in front of Communications to see all the other listings. Select ETHERNET- Fig. 7 Module Selection E309022 MODULE Generic Ethernet Module confirm with OK. Fig. 8: Module Selection open E309023 Following window opens up in which the Name BKS309_91, the Comm Format Input Data - DINT and the...

  • Page 17: Access To The Status Information

    Untick the box „Use Unicast Connection over EtherNet/IP“. The use of this feature is not allowed as it will cause communication problems. 7.4 Access to the Status Information After the integration of the BKS015.EIP in the network status information are available...
  • Page 18 Operating Manual BKS015 The data show in what operational state the device currently is. A PLC can analyse the states and execute further actions. Bit 0 set: Automatic Operation switched on Bit 1 set: reserved Bit 2 set: reserved Bit 3 set: Web Guide or winderGLIDE actuator locked Bit 4 set: Web Guide or winderGLIDE actuator was driven to the center...

  • Page 19: Operation Panel

    Operating Manual BKS015 8 Operation 8.1 Operation Panel Fig. 12: View of the Operation Panel K015003e 8.2 Basic Instructions for Operation and Parameter Setting The web guide controller has three operation modi: • Operation Mode • Parameter Setting Mode (e.g. Dead Band) •...
  • Page 20 Operating Manual BKS015 second press for longer then 3 sec. on the PARA key will store the value (ref. to 8.6 “Entering the Parameter Setting”) Automatic or Manual. With this key you can select between automatic or manual mode. The LED indicates the automatic mode.

  • Page 21: Operation In Automatic Mode

    Operating Manual BKS015 8.4 Operation in Automatic Mode In Automatic Mode the web guide controller starts to guide the web to the Reference Position and to hold this guiding point. For edge guiding operations the Reference Position is in the middle of the sensor detection range (Fig.

  • Page 22: Operation In Manual Mode

    Operating Manual BKS015 8.5 Operation in Manual Mode In Manual Mode several operations and settings can be carried out (see Fig. 13): • Center position : The steering frame will return to center position. • Frame position : The steering frame can be adjusted in 0.1mm steps. If key is held, the steering frame will move continuously to chosen direction.

  • Page 23: Description Of The Led-Row

    Operating Manual BKS015 8.7 Description of the LED-row ● ☼ = LED illuminated = LED off a) Automatic or manual mode. LED control of web position Fig 8: LED row indicates material position K015004e b) Setup mode for the adjustment of Dead Band Fig 9: LED indication of Dead Band values K015005e c) Setup mode for the adjustment of the Reference Position for left sensor...

  • Page 24: Sensor Detection Range And Reference Position

    Operating Manual BKS015 8.8 Sensor Detection Range and Reference Position Fig. 19: View of the Sensor Detection Range K015007e 26.11.2018...

  • Page 25: Description Parameters

    Operating Manual BKS015 9 Description Parameters 9.1 Description Operation Parameters Note The first three parameters [RefPos], [RefMode] and [DeadBand] in the parameter list below can be changed via the front panel (ref. to chapters 6.4 to 6.8). All other parameters can only be accessed and changed vial the build-in web browser (ref.
  • Page 26 Operating Manual BKS015 Dead band [DeadBand] Purpose: This parameter defines the dead band tolerance. Dead band is a free programmable range, in which the web may move freely without the controller re-adjusting the frame. If the deviation is higher than the tolerance, the web will be re-adjusted into the range of the dead band.
  • Page 27 Operating Manual BKS015 [Manual] Setting: Purpose: The controller goes to Manual Operation Mode after power on. Automatic [Auto] Setting: Purpose: The controller goes to Automatic Operation Mode after power on. Last Setting Used [Last Set] Setting: Purpose: The controller restores the operation mode that was previously chosen before power off.

  • Page 28: Description Of System Parameters

    9.2 Description of System Parameters Caution System parameters are factory settings and should not be changed without contacting the service department of FMS. An unauthorised change can cause malfunctions in the system or damage in the machine. Offset Centre [Offset><]...
  • Page 29 Operating Manual BKS015 (measured from the left reference position). The actuator stops at this position, if you press the centre key . In Automatic Operation this parameter has no meaning. Range: 10’000 Default: Factory setting Increment: Unit: [Step] 26.11.2018...

  • Page 30: Reset To Default Parameter Set

    Purpose: Invers] is chosen when motors are used that turn anticlockwise. 9.3 Reset to Default Parameter Set Factory settings of your BKS015.EIP web guide controller can be re-established by pressing a combination of two keys. Hold the two keys while powering -up the controller...

  • Page 31: Parameter Setting Via A Pc

    K015010e K05011e 10.1 Parameterization in a Network via Web Browser Before the parameterization of the BKS015.EIP is done it must be certain that the BKS015.EIP uses an IP address in a static block. For the integration of a BKS15 26.11.2018...
  • Page 32 Operating Manual BKS015 web guide controller in your Ethernet network please contact your IT system administrator. Once the BKS015.EIP was integrated in the network you can address the device e.g. with http://192.168.000.090 . After establishing the link, the screen Fig.23 will open up.
  • Page 33 Operating Manual BKS015 Fig. 24: Front panel for remote control purposes Remote Control Fig. 25: Parameter list. Parameters can be changed Parameters 26.11.2018...
  • Page 34 Operating Manual BKS015 Fig. 26: Ethernet settings and device addresses Ethernet Settings 26.11.2018...

  • Page 35: Parameterization Via A Pc (Peer-To-Peer Connection)

    PC, the computer must be configured with a “static” IP address that lets it recognize the BKS015.EIP. If the BKS015.EIP controller is connected to a network by using e.g. a switch, the following procedure is not necessary. To establish the connection between your PC and the BKS015.EIP follow the steps below.
  • Page 36 Operating Manual BKS015 Setup in Microsoft Windows XP: 1. Click on the Start button (lower left-hand corner of the screen) 2. Click on Control Panel 3. Double click on Local Area Network 4. Right click on the network adapter that is used for the connection. 5.
  • Page 37 Operating Manual BKS015 In the box “This connection uses the following items:”, scroll down to “Internet Protocol (TCP/IP). Select the “Internet Protocol (TCP/IP) and click “Properties”. The following dialog box will appear. Make sure the “General” tab is selected. Select the radio button “Use the following IP address:” 26.11.2018...
  • Page 38 Operating Manual BKS015 In the IP address box enter the IP address for the computer that could be 192.168.0.1. In the Subnet mask, enter 255 255 255 000, as shown below. Notice that the “000” in both boxes will change automatically to “0”. The dialog box will change to look like the following: Click the “OK”...

  • Page 39: Dimensions

    (see Fig. 21 and 22). 2. Open Microsoft Internet Explorer or Mizilla Firefox. 3. The default IP address for the BKS015.EIP is 192.168.000.090 as long as it was not changed over the operating penal. Enter the IP address in the address bar and hit the Enter key.
  • Page 40 Operating Manual BKS015 • 250mm The mechanical dimensions can be seen in the following drawing. Fig. 28: Outline Drawing BKS015.EIP K015002 26.11.2018...

  • Page 41: Trouble Shooting

    Connect sensor correctly according to does not move correctly connected screw terminal arrangement and installation guide No signal; cable Replace cable or send sensor to FMS interruption No signal; sensor Send sensor to FMS; use other sensor defect No response of...

  • Page 42: Technical Specification

    Operating Manual BKS015 13 Technical Specification Cycle time Drive of steering Stepper motor. Power amplifier 24V integrated in housing frame Dead band 0…2mm, adjustable in 0.1mm steps Position reference ±5mm, adjustable in 0.1mm steps Control modes edge left / edge right / center guiding Interface Web browser Ethernet Explorer 7 or higher Operation...
  • Page 43 Operating Manual BKS015 26.11.2018...
  • Page 44 Operating Manual BKS015 FMS Force Measuring FMS USA, Inc. FMS (UK) FMS (Italy) Systems AG 2155 Stonington Avenue Aspstrasse 6 Aspstrasse 6 Aspstrasse 6 Suite 119 8154 Oberglatt (Switzerland) 8154 Oberglatt (Switzerland) 8154 Oberglatt (Switzerland) Hoffman Estates,, IL 60169 Tel. +44 (0)1767 221 303 Tel.

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