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FMS BKS601C Web Manual

Digital, microprocessor controlled
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BKS601C/ BKS601C.P
Digital, Microprocessor Controlled Web Guide
Version 1.1 06/2009 ff
Firmware Version: from 3.0 onwards
Hardware Rev. D
This operation manual is also available in German.
Please contact your local representative.
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie die Vertretung im zuständigen Land.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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Summary of Contents for FMS BKS601C

  • Page 1 This operation manual is also available in German. Please contact your local representative. Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie die Vertretung im zuständigen Land. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    List of the Parameters BKS601C Description of the System Parameters Description of the Parameters BKS601C Flow Chart Service Mode List of the system service parameters BKS601C List of the service parameters BKS601C Description of System Service Parameters BKS601C 9.10 Description of the Service Parameters BKS601C PROFIBUS Interface Description ............
  • Page 3 Operating Manual BKS601C 10.5 Initial Parameters 10.6 Configuration 10.7 Function Code Serial Interface (RS232) ................. 46 Interface CAN-Bus.................. 46 Interface DeviceNet ................. 46 Technical Reference ................47 14.1 Additional Setting Elements 14.2 Setting Elements on the Extension Board 14.3 Technical Data...

  • Page 4: Safety Instructions

    Operating Manual BKS601C 1 Safety Instructions 1.1 Description Conditions High danger of health Risk of damage Note for injury or loss of life to machines proper function Note Caution Danger This symbol refers to an This symbol refers to risk...

  • Page 5: Definitions

    Operating Manual BKS601C 2 Definitions Left and Right: Left and right are always seen in direction of the running web. Linear unit: Motorized Sensor adjustment (optional variant). The sensor is automatically adjusted by a linear guide to the edge or line that has to be detected.

  • Page 6: System Components

    Operating Manual BKS601C 3 System Components The BKS601C web guiding system consists of the following components (see also Fig. Steering device • Steering frame electrically driven with Plug & Drive stepper motor Electronic unit BKS601C • For all control functions •...

  • Page 7: System Description

    Operating Manual BKS601C 4 System Description Fig. 1: Basic structure of the BKS601C web guide K610034e 4.1 Functional Description The sensors measure the position of the web and send this feedback signal as an analog value to the electronic control unit. The control unit compares the position feedback signal with the reference.

  • Page 8: Steering Device

    Fig. 1a: FMS winderGLIDE BKS.D.1.125.5 K0411041e As controlling and steering unit both FMS products webMASTER and winderGLIDE can be used. The winderGLIDE BKS.D.1 is a dedicated devic for unwind- or rewind stands. 4.3 Electronic Control Unit General Remarks The electronic unit is delivered in a robust aluminum housing.

  • Page 9: Sensors

    4.4 Sensors Optical sensors (AZS01, AZS04A), ultrasonic sensors (US01B, US04B) and a digital line sensor (DLS) are offered by FMS to work in conjunction with the BKS601C. No special measures are required to operate these sensors with the electronic unit. The alignment is done automatically.

  • Page 10: Remote Control Box

    – Control mode (edge left, edge right, center guiding, line). – Number and position of the sensors? – Steering device type (FMS steering frame or external actuator)? – Configuration of digital inputs and outputs? • Install and wire all your components (refer to „7. Installation and Wiring“) •...

  • Page 11: Dimensions

    Operating Manual BKS601C 6 Dimensions Fig. 3a: Dimensions of Electronic Unit for wall mounting BKS601C K600019e...
  • Page 12 Operating Manual BKS601C Fig. 3b: Housing for panel mounting BKS601B.S.590121 K601021e Housing variant Description BKS601C standard housing for wall mounting (fig. 3a) BKS601B.S.590121 housing for panel mounting (fig. 3b)

  • Page 13: Installation And Wiring

    Operating Manual BKS601C 7 Installation and Wiring Caution Proper function of the electronic unit is only guaranteed with the recommended application of the components. In case of an other arrangement, heavy malfunction can be the result. Therefore, the installation instructions on the following pages must be followed strictly.
  • Page 14 Operating Manual BKS601C Caution The processor board is mounted to the housing cover. Improper handling may damage the fragile electronic equipment! Don’t use rough tools such as screwdrivers or pliers! Operators handling the processor board must wear a well earthed bracelet in order to discharge static electricity.

  • Page 15: Mounting Bks601C Wall Mounting Configuration

    Operating Manual BKS601C 7.2 Mounting BKS601C Wall Mounting Configuration Fig. 6b: mounting BKS601C B600029d Step by step assembly of the panel mounts housing: 1. Unscrew all 4 side screws (“Eckschrauben” see Fig. 6b) 2. Remove all cables connections of the electronic board on the front panel.

  • Page 16: Wiring Diagrams

    Operating Manual BKS601C 7.3 Wiring Diagrams Fig. 7: Wiring of the power supply and electronic unit K601012e Fig. 8: Wiring of steering frame or other steering device K610029e...
  • Page 17 Operating Manual BKS601C Fig. 9: Wiring of the edge sensors K610017e Fig. 10: Wiring of the linear units K610018e...
  • Page 18 Operating Manual BKS601C Fig. 11: Wiring of the digital inputs and outputs K610030e Fig. 12: Wiring of the Profibus interface K610020e...

  • Page 19: Mounting The Steering Device

    Operating Manual BKS601C 7.4 Mounting the Steering Device Assembly and wiring of the steering device is performed according to the manufacturer’s specification. Bear in mind that the steering device is mounted such that it takes into account the running direction of the web. If a steering frame is used, the pivot point must be located at the edge of the inbound roller.

  • Page 20: Mounting Of The Linear Units

    Operating Manual BKS601C 7.6 Mounting of the Linear Units The linear units (Fig.1) must be installed after the steering frame referring to the running direction (Fig. 13). They have to be mounted on the static part of the machine frame using the provided brackets.

  • Page 21: Mounting Of The Sensors

    Wiring of the sensors to the terminals is described in wiring diagram (Fig. 9). FMS sensors provide a signal of 0...10V. If other sensors with different signaling are used, a new parametrisation is required (refer to „8.2 Configuring the Electronic Unit“).

  • Page 22: Operation

    Operating Manual BKS601C 8 Operation 8.1 View of the Operating Panel Fig. 15: Operation Panel BKS601C K601014d...

  • Page 23: Configuring The Electronic Unit

    Operating Manual BKS601C 8.2 Configuring the Electronic Unit Prior to the initial calibration, the following settings must be applied (ref. to „9. Parametrization“ and „15. Technical Reference“): System parameters Language Desired display language Service parameters Motor config. Standard Length of rail left...

  • Page 24: Main Operating Menu And Special Functions

    Operating Manual BKS601C 8.3 Main Operating Menu and Special Functions . 16: Main Operating Menu BKS601CK 601008e...

  • Page 25: Manual Operation

    Special functions for manual operation (Fig. 16) provide the following possibilities: Manual operation, generally • Center (Only with FMS steering device): The steering device will return to its center position with the ↵ key (also possible over digital input). • Manual: The steering device can be moved manually in steps of 0.1mm to the left with the ↑...

  • Page 26: Operation Without Linear Units

    Operating Manual BKS601C 8.5 Operation without Linear Units Alignment of the sensors • Alignment of sensor axis to the web edge: Loosen the retaining screw on the sensor and adjust it. The sensor is well positioned, if the web edge goes through the sensor axis or the middle of the active window (fig.

  • Page 27: Operation With Linear Units

    Operating Manual BKS601C 8.6 Operation with Linear Units Start of Detection • If an edge or line is found with the preceding settings, the control LED on the back side of the sensor shines (Exception: The ultrasonic sensor US01 has no LED).
  • Page 28 Operating Manual BKS601C Automatic Operation (with reference point on the machine frame) If a reference point on the machine frame was chosen (ref. to „8.7 Measuring from a Reference Point on the Machine Frame“), the reference position is calculated different compared with a reference point outside the machine frame.

  • Page 29: Measuring From A Reference Point On The Machine Frame

    Operating Manual BKS601C 8.7 Measuring from a Reference Point on the Machine Frame Irrespective if linear units are used or not a reference point can be defined. All position values will then be referred to this reference point. The reference point can be on the machine frame (see example in Fig.

  • Page 30: Parametrisation

    Operating Manual BKS601C 9 ParametriSation 9.1 Flow Chart ParametriSation Fig. 22: Parametrisation BKS601C K610031e The parameters are split into the modules system parameters and parameters BKS601.1. The changing mode for the parameters is activated by pressing the PARA ↵ key for 3 seconds.

  • Page 31: List Of The System Parameters

    Language English, French, Italian, German Measuring System Metric, US standard Metric Lowpass display [Hz] 10.0 Identifier 9.3 List of the Parameters BKS601C Parameter Unit Default Selected Control mode Edge left, Edge right, Center, Line Dead band [mm] Digital input 1 Automatic, Centre pos, Reference –,...

  • Page 32: Description Of The System Parameters

    Range: Metric, US standard Default: Metric Note: (not used from the BKS601C) Lowpass display Use: The electronic unit has a build-in lowpass filter that filters noise which might interfere with the display signal. The filter improves the reading by making the display more stable against highly fluctuating force values.

  • Page 33: Description Of The Parameters Bks601C

    This parameter defines on which side of the material web the sensors are used. For centre guiding sensors must be mounted on both sides of the web. If an FMS line sensor (DLS) is used, set this parameter to Line.
  • Page 34 This parameter defines the signal that will be read-out at the analog output. With the option control output, an actuator with analog signal can be operated. Instead of an FMS steering frame e.g. a. hydraulic valve can then be used (see parameter Configuration output).
  • Page 35 Operating Manual BKS601C Scale feedback value Use: If the parameter analog output is set to the option Feedback Sensor, this parameter indicates the scale in mm corresponding to the max. amplitude of the signal (0...10 V; 0/4...20mA ; +/-10V). Range: 3200.0...
  • Page 36 Operating Manual BKS601C I value output Use: If the parameter analog output is set to control output, this parameter defines the I-fraction of the PI-controller. This parameter can be changed during automatic operation. Range: 0.01 320.00 Default: 1.00 Increment: 0.01...

  • Page 37: Flow Chart Service Mode

    The service mode contains parameters for configuration of the connected devices. If a FMS steering frame and FMS linear units are used, these parameters are factory- adjusted and need no modification. New settings are only needed, if web guides with steering devices or linear units of other brands are used.

  • Page 38: List Of The System Service Parameters Bks601C

    Operating Manual BKS601C 9.7 List of the system service parameters BKS601C Parameters Unit Default Selected Password No, Yes 9.8 List of the service parameters BKS601C Parameters Unit Default Selected Auto. / center No, Yes Reference auto. Center of Sensor, Feedback Sensor...

  • Page 39: Description Of System Service Parameters Bks601C

    Operating Manual BKS601C 9.9 Description of System Service Parameters BKS601C Irrespective of the chosen Measuring System the parameters are always indicated in metric values. The reason for that is the metric design of this device. Password Use: The user can define a Password in order to access parameters and several special functions.
  • Page 40 Operating Manual BKS601C P value motor Use: This parameter defines the P-value (amplification) of the steering frame controller (Plug & Drive stepper motor). Range: 0.01 100.00 Default: 2.00 Increment: 0.01 Unit: Motor config. Use: With this parameter, the polarity of the actuator signal can be changed.
  • Page 41 Operating Manual BKS601C Offset center Use: This parameter adjusts the center position of the steering frame. This is factory setting and shouldn’t be changed by the user. Range: 32000 Default: factory set Increment: Unit: [steps] Length of rail left Use: This parameter defines the stroke of the left linear unit.
  • Page 42 Operating Manual BKS601C Left Sensor covered Use: The parameters Sensor covered, Sensor uncovered and Sensor range determine the scaling of any sensor signal. In this case, the signal of the covered left sensor is stored. Range: 0.000 10.000 Default: 0.000 Increment: 0.001...

  • Page 43: Profibus Interface Description

    Operating Manual BKS601C 10 PROFIBUS Interface Description 10.1 Wiring the PROFIBUS Data Cable Wiring the PROFIBUS cables A standardized PROFIBUS cable type A (STP 2x0.34 ) [AWG] has to be used. The cables isolation is stripped as shown in Fig. 4 and connected to the terminals according to the wiring diagram.

  • Page 44: Setting The Profibus Address

    10.4 BKS601C.P DP Slave Functional Description The tension controllers of the BKS601C.P-series supports a PROFIBUS link which operates according to the PROFIBUS DP protocoll according to EN 50170. Hereby the tension controller operates as DP slave and the control system as DP Master.
  • Page 45 Operating Manual BKS601C 10.6 Configuration The configuration defines how many process data (byte and word) are sent during the cyclic communication from the control system to the web guide controller and from the web guide controller to the control system.
  • Page 46 Operating Manual BKS601C 11 Serial Interface (RS232) (Optional) 12 Interface CAN-Bus (Optional) 13 Interface DeviceNet (Optional)
  • Page 47 Operating Manual BKS601C 14 Technical Reference 14.1 Additional Setting Elements Fig. 25: View microprocessor board wit screw terminals K61025e Element Function D111 Status LED power supply: VCC ok D114 Status LED power supply: +15VDC ok D115 Status LED power supply: –15VDC ok D408 Status LED dig.
  • Page 48 Operating Manual BKS601C 14.2 Setting Elements on the Extension Board Fig. 26 Extension Board K600002 Element Function IN1...16 Status LED dig. input 1...16 OUT1...8 Status LED dig. output 1...8 (24V) REL1...8 Status LED and relay dig. output 9...16 J308 / J317 Terminal for dig.
  • Page 49 Web guide Number of actuators (steering frames) Drive of the actuator FMS steering frame with integrated Plug & Drive stepper motor or actuator with +/-10V, 0...10V or 0/4...20mA input (e.g. hydraulic valve) 0...10V and 0...20mA, 0...10V and 4...20mA or +/-10V...
  • Page 50 No signal; cable break Replace cable or send sensor to No signal; sensor defect Send sensor to FMS; use other sensor Steering device not Connect steering device correctly correctly connected according to wiring diagram and...
  • Page 51 Operating Manual BKS601C System Error Electronic unit defect Contact FMS customer service contact FMS AG Display contrast setting Set display potentiometer P200 No message on the display is bad correctly (ref. to „15.1 Additional Setting Elements“) Blown fuse Replace fuse (ref. to „15.1 Additional Setting Elements“)
  • Page 52 Operating Manual BKS601C FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.

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