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9
Installation Notes
9.1
Step 1
Unpack all the supplied parts and check the packing list for completeness.
9.2
Step 2
Untie and layout all the cables supplied, to ensure proper lengths.
Note: Electromagnetic devices such as relays, magnetic switches and solenoids, can
generate large negative voltage spikes. These large spikes are conducted into the vehicle's
electrical system and may adversely affect all electronic devices including engine
computers. It is strongly recommended that these electromagnetic devices be electrically
suppressed. See warnings and instructions in Body Builder manuals.
1.
Connect the Controller 12V power supply and the ground wire using a dedicated circuit
only. (Connect to the ignition disconnect, if available. Otherwise, connect directly to the
battery.)
2.
Ensure wiring for transmission devices such as radios, etc. are not attached to the
controller or bundled with the controller wiring.
3.
A sufficiently large distance to radio systems must be maintained.
4.
Make sure all mounting posts are properly grounded; a direct ground wire to the
negative battery post is recommended. Floor mats and undercoating will interfere with
proper grounding.
5.
Disconnect the battery terminals before welding on a vehicle with electronic equipment.
6.
Disconnect the negative battery terminal when wiring electronic devices.
7.
Mount the consoles so that they do not interfere with vehicle controls or obstruct
visibility.
8.
Mount microcontrollers so that oil and salt spray do not contact the housing.
9.
Route cables so that they will not be abused, damaged or immersed in oil.
10. When routing cables through metal opening, always use grommets to prevent cable
damage.
11. When running wires around a dump box pivot point, ensure no connectors can be
separated when the hoist is activated.
12. Tie cables clear of all moving parts like drive-axles or conveyor chains.
13. Observe the cable labeling (under the clear cover) for the proper termination of inputs
and outputs.
14. Use dielectric grease on all external cable connections and pins to ensure proper
corrosion protection.
15. Thoroughly clean all power and ground terminals before connecting power harness.
16. Stand clear of any hydraulic functions when first powering up the system
17. DO NOT drill holes in any of the enclosures.
18. DO NOT mount components onto the sides, top or front of the CS-150.
Bosch Rexroth Canada ı May 2019 ı Revision 5.0
16/20
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