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Yamaha YZ450F(D) Owner's Service Manual page 51

2013

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1.
Clutch cable
2.
Throttle cable (return)
3.
Throttle cable (pull)
4.
Cable holder
5.
Clamp
6.
Rectifier/regulator
7.
Ignition coil
8.
Ignition coil coupler
9.
AC magneto coupler
10. Radiator hose 2
11. Ground lead terminal
12. Plug cap
13. Ignition coil bracket
14. Clamp (lock)
15. Clamp (clip)
16. AC magneto lead
17. ECU bracket
18. Cylinder head cover installing
bolt
A.
Pass the clutch cable, throttle
cables, and engine stop switch
lead through the cable holder.
Pass the clutch cable through
the lower guide only.
B.
Route the engine stop switch
lead to the inside of the clip.
C.
Fasten the rectifier/regulator
lead and engine stop switch lead
(wire harness end).
D.
Insert the projection on the en-
gine stop switch coupler into the
hole in the bracket.
E.
Insert the projection on the recti-
fier/regulator coupler into the
hole in the bracket.
F.
Position the ignition coil bracket
to the outside of the ignition coil,
and insert the bolts from the igni-
tion coil side.
G.
Fasten the AC magneto lead to
the ignition coil bracket with a
plastic locking tie, making sure
to position the tie above the low-
er mounting portion of the brack-
et. Face the buckle of the plastic
locking tie forward, and then cut
off the excess end of the tie.
H.
Route the ignition coil lead be-
tween the condenser and the ig-
nition coil.
I.
Fit the clip portion of the clamp
into the ignition coil bracket and
fasten the clutch cable with the
locking portion of the clamp.
J.
Route the clutch cable to the
outside of the AC magneto lead.
K.
Route the throttle cables under
radiator hose 2, making sure not
to twist the cables.
L.
Route the AC magneto lead to
the inside of the throttle cables
and clutch cable.
M.
Install the ground lead terminal
between the ECU bracket and
the cable holder, making sure to
position the terminal between
the stoppers.
N.
Push in the spark plug cap com-
pletely, making sure that there is
no gap between the cylinder
head cover and the cap.
O.
Pass the high tension cord so
that it may not go right over the
cylinder head cover installing
bolt when viewed directly from
above.
P.
Apply sealant to the slit and in-
ner surface of the grommet, and
then install the grommet at the
position shown.
2-21
CABLE ROUTING DIAGRAM

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