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For use with machines having Code Numbers:
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Speci cations and availability of optional
features may have changed.
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. DO NOT INSTALL, OPER-
ATE OR REPAIR THIS EQUIP-
MENT WITHOUT READING
THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
OUTBACK
11517
OPERATORʼS MANUAL
• World's Leader in Welding and Cutting Products •
145
™
Copyright © Lincoln Global Inc.
®
IM973
December, 2011
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Related Manuals for Lincoln Electric OUTBACK 145 IM973
Summary of Contents for Lincoln Electric OUTBACK 145 IM973
- Page 1 December, 2011 11517 For use with machines having Code Numbers: This manual covers equipment which is no longer in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed. Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
- Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
- Page 3 SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
- Page 4 SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
- Page 5 SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté...
- Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.
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Page 7: Table Of Contents
TABLE OF CONTENTS Page Installation........................Section A Technical Specifications .......................A-1 Safety Precautions.......................A-2 Location and Ventilation ....................A-2 Storing ...........................A-2 Stacking ........................A-3 Tilting..........................A-3 Lifting..........................A-3 Pre-Operation Engine Service....................A-3 Oil ..........................A-3 Fuel ..........................A-3 Spark Arrester .......................A-3 Electrical and Welding Connections ..................A-4 Machine Grounding .......................A-5 Plugs and Hand-Held Equipment, Auxiliary Power Receptacles .........A-6 Premises Wiring ........................A-6 Circuit Breakers ........................A-6... -
Page 8: Installation
INSTALLATION TECHNICAL SPECIFICATIONS - OUTBACK™ 145 (K2707-1) INPUT - GASOLINE ENGINE Make/Model Description Speed (RPM) Displacement Ignition Capacities System SUBARU 1 cylinder 17.07 cu. in Recoil Start; Fuel: 6.86 gal. 3750RPM High Idle ROBIN 4 cycle (287 cc) (24.9L) EX30 air-cooled 3400RPM Full Load OHC gasoline... -
Page 9: Safety Precautions
INSTALLATION LOCATION AND VENTILATION SAFETY PRECAUTIONS Read this entire installation section before you Whenever you use the OUTBACK™ 145, be sure that clean cooling air can flow around the machineʼs gasoline start installation. engine and the generator. Avoid dusty, dirty areas. Also, keep the machine away from heat sources. -
Page 10: Stacking
INSTALLATION STACKING The OUTBACK™ 145 is shipped with the engine OUTBACK™ 145 machines CANNOT be stacked. filled with SAE 10W30 oil. CHECK THE OIL LEVEL BEFORE YOU START THE ENGINE. This is an TILTING added precaution. Do not screw in dipstick when checking oil level. - Page 11 INSTALLATION OUTBACK™ 145 OUTPUT CONNECTIONS FIGURE A.1 1. CURRENT CONTROL DIAL 5. RECEPTACLE - 240 VOLT, 50 AMP 2. WELD OUTPUT TERMINALS (2) 6. DUPLEX RECEPTACLE (2)- 120 VOLT, 20 AMP 3. GROUND STUD 7. HOURMETER 4. CIRCUIT BREAKER 20 Amp ELECTRICAL OUTPUT CONNECTIONS TABLE A.1 RECOMMENDED WELDING CABLE...
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Page 12: Machine Grounding
Keep isolated and separate from one another. ------------------------------------------------------------------------ WARNING DO NOT GROUND MACHINE TO A PIPE WHICH Lincoln Electric offers a welding accessory kit with #6 CARRIES EXPLOSIVE OR COMBUSTIBLE welding cables. See the ACCESSORIES section of MATERIAL. this manual for more information. -
Page 13: Premises Wiring
INSTALLATION PREMISES WIRING PLUGS AND HAND HELD EQUIPMENT The OUTBACK™ 145 is not recommended for For further protection against electric shock, any elec- premises wiring. The OUTBACK™ 145 does not have trical equipment connected to the generator recepta- a combined 120/240 volt receptacle and cannot be cles must use a three-blade, grounded type plug or an connected to a premises. - Page 14 DO NOT USE THESE DEVICES WITH THIS PRODUCT. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this Product. OUTBACK™ 145 ®...
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Page 15: Operation
OPERATION SAFETY INSTRUCTIONS WARNING WARNING ELECTRIC SHOCK ENGINE EXHAUST can kill. can kill. • Use in open, well ventilated areas or vent exhaust outside. • Do not touch electrically live parts or electrode with skin or wet • Do not stack anything on or near clothing. - Page 16 OPERATION GRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUAL WARNING / AIR CLEANER CAUTION CIRCUIT BREAKER FUEL GROUND (AUXILIARY POWER) WORK CLAMP ELECTRODE WELDING ARC CHOKE OUTBACK™ 145 ®...
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Page 17: General Description
OPERATION GENERAL DESCRIPTION DESIGN FEATURES AND ADVANTAGES The OUTBACK™ 145 is designed for commercial use welder/generator applications. As a welder it provides • 145 amp DC constant current welding for stick 145 amps of DC constant current for welding with DC electrodes. -
Page 18: Controls And Settings
OPERATION CONTROLS AND SETTINGS All welder/generator controls are located on the Output Control Panel. Gasoline engine controls are mounted on the engine. See Figure B.1 and the figures in engine operation section. OUTPUT PANEL CONTROLS 3 or 4 FIGURE B.1 WELDER/GENERATOR CONTROLS 6. -
Page 19: Engine Operation
OPERATION ENGINE OPERATION Stopping the Engine Starting/Shutdown Instructions Remove all welding and auxiliary power loads and allow engine to run for a few minutes to cool the Be sure all Pre-Operation Engine Service has been engine. performed. Also, Read owners manual before starting for the first time. -
Page 20: Welding Operation
OPERATION 4. Insert the electrode into the electrode holder. WELDING OPERATION 5. Set the current control dial to the desired output current . WARNING 6. Start the gasoline engine. See ENGINE OPERATION in this section of ELECTRIC SHOCK can kill. the manual. -
Page 21: Auxiliary Power
OPERATION receptacle. 120V Receptacle Operation: Electrical loads in watts are calculated by multiplying • Set the Output Control on the Pro-Cut 25 no higher the voltage rating of the load by the number of amps it than the 15 amp position.( Higher settings may cause draws. -
Page 22: Auxiliary Power Application
OPERATION TABLE B.3 AUXILIARY POWER APPLICATIONS Suggested Power Applications Running Watts *Start-up Watts (Continuous) (Peak) *Air Compressor - 1 HP 2,000 4,000 - 8,000 *Air Compressor - 3/4 HP 1,250 3,100 - 5,000 *Airless Sprayer - 1/3 HP 1,500 - 2,400 Chain Saw 1,200 Circular Saw... -
Page 23: Accessories
ACCESSORIES OPTIONS/ACCESSORIES The following options/accessories are available for your OUTBACK™145 from your local Lincoln Distributor: ACCESSORY KIT (K875) – Includes the following: • Twenty feet (6.1 meters) of #6 AWG electrode cable with lug. • Fifteen feet (4.6 meters) of #6 work cable with lugs. •... -
Page 24: Maintenance
MAINTENANCE OIL: Check the oil level after every 5 SAFETY PRECAUTIONS hours of operation or daily. BE SURE TO MAINTAIN THE OIL LEVEL. WARNING Change the oil the first time after 20 hours of opera- tion. Then, under normal operating conditions, change the oil after every 100 hours or once a year, •... - Page 25 MAINTENANCE SLIP RINGS To service the pre-cleaner: Remove the cover. Carefully remove the foam pre- CAUTION cleaner from the filter element. 1. Wash in liquid detergent and water. A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be 2.
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Page 26: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 27 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION OUTPUT PROBLEMS Major Physical or Electrical 1. Contact your local Lincoln Damage is Evident. Authorized Field Service Facility. No Generator power or welding 1.
- Page 28 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual RECOMMENDED PROBLEMS POSSIBLE COURSE OF ACTION (SYMPTOMS) CAUSE ENGINE PROBLEMS Recoil starter is hard to pull. 1. Crankcase may be over-filled with oil. - Check oil level. Engine will not start or starts but 1.
- Page 29 DIAGRAMS OUTBACK™ 145 ®...
- Page 30 DIMENSION PRINT OUTBACK™ 145 ®...
- Page 31 NOTES OUTBACK™ 145 ®...
- Page 32 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
- Page 33 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
- Page 34 ® • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...