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Atlanta 1337DL Technical Manual & Parts Lists

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Technical Manual & Parts Lists
1337DL
Model
Revision 0 Created
Feb 15, 2016
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com

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  • Page 1 1337DL Model Revision 0 Created Feb 15, 2016 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
  • Page 3 Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.

  • Page 4: Table Of Contents

    Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Liability ..............................2 Safety Equipment on the Machines ......................3 Protective Eyewear ............................. 4 Important Notices............................5 Maintenance ..............................7 Repair ................................8 A Word to the End User..........................9 Safety Precautions ............................
  • Page 5 Technical Manual & Parts Lists 1337588 FRAME WITH COVERS ......................32 1337672 SEWING HEAD CARRIAGE ....................34 1337678 MATERIAL FEEDER SYSTEM ....................36 1337726 SPOOL CARRIER........................38 1337770 CONTROL PANEL ........................39 1337777 PANEL ELEC. & PNEU......................41 1337796 PNEUMATIC SHELF ....................... 43 1337800 PARTS SHELF ..........................

  • Page 6: Important Safety Instruction

    Technical Manual & Parts Lists Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.

  • Page 7: Liability

    Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.

  • Page 8: Safety Equipment On The Machines

    Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...

  • Page 9: Protective Eyewear

    Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.

  • Page 10: Important Notices

    Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
  • Page 11 The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.

  • Page 12: Maintenance

    Technical Manual & Parts Lists Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

  • Page 13: Repair

    Technical Manual & Parts Lists Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.

  • Page 14: A Word To The End User

    Technical Manual & Parts Lists A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines.

  • Page 15: Machine Overview

    Technical Manual & Parts Lists Machine Overview The 11337DL is a semi-automatic unit designed to assemble prepared skirt material to mattress pads. This unit utilizes premade skirt material in roll format with the elastic already installed. This roll is installed under the machine and held by a friction brake to maintain a constant tension on the skirt. The operator presents mattress pads one at a time to sew the pad and skirt together.

  • Page 16: Major Machine Components

    Technical Manual & Parts Lists Major Machine Components All directions (front, back, right or, left) are assumed to be from the front facing the unit unless otherwise stated ON / OFF Switch o Basic on / off pushbutton operation for machine power. o The ON button will not energize the machine unless the red EMERCENCY STOP BOTTON (Operator Panel) is in the up position.
  • Page 17 Technical Manual & Parts Lists o Shuts off the Cutter Motor o Retracts Finger Guard.  Second Press - Activates the Feed Cycle o Feeds Skirt Material for a preset amount of time (length ) and blows air to present material for operator to ready next cycle. o Amount of material is set by a timer controlled by the digit switches (Position 3-4) on the Main Controller front panel.

  • Page 18: Pneumatic Pressure Panel

    Technical Manual & Parts Lists Pneumatic Pressure Panel o SKIRT TENSION – Material Dependent - Controls the force of the Backpressure Roller against the Skirt Roll. If the pressure is tool low the brake could slip on the material resulting in inconsistent tension.

  • Page 19: Controller Panel

    Technical Manual & Parts Lists Controller Panel o MAIN CONTROLLER  LCD Display – Piece counter - Displays the number of Cut cycles processed. Counter can be reset at front panel.  Auto/Manual –  MANUAL MODE -  AUTO MODE - ...
  • Page 20 Technical Manual & Parts Lists o STEPPING MOTOR CONTROLLER (SMALL) – Controls side to side motion of the Skirt Position Alignment Mechanism.  Digit Switch (3 position) - These switch have no effect in this model.  Jog Button - DO NOT USE - Drives the Skirt Alignment mechanism to the right in either Auto or Manual Modes.

  • Page 21: Skirt Loading Slide

    Technical Manual & Parts Lists Skirt Loading Slide – Inclined sliding mechanism to facilitate the loading and unloading of Skirt Material in a more ergonomic position Back Pressure Assembly – Located on the Skirt Loading Slide this controls the amount of brake force or “drag” on the Skirt Roll and as a result amount of stretch of the Skirt Material during processing.

  • Page 22: Skirt Feeder Mechanism

    Technical Manual & Parts Lists Skirt Feeder Mechanism  - Consists of two wide pinch roller connected to a stepping motor that feeds Skirt Material based on the speed of the machine. The speed of the material feed is adjustable to with respect to the Sewing Head speed to help maintain a constant stretch of the Skirt Material Skirt Cut Mechanism...

  • Page 23: Scrap Removal System

    Technical Manual & Parts Lists Scrap Removal System  – The design of the Sewing Head incorporates a cutter to trim the edge of the pad and the skirt material during processing. There is a system to help direct this trim or scrap away from the work area.

  • Page 24: Efka Motor Control

    Technical Manual & Parts Lists Efka Motor Control  – Check that the On/Off switch on the Efka motor controller is Orange, and that the Display shows the RPM. If not, press the On/Off switch in the down position to turn on. A detailed description for programming the Efka Motor Control is covered in a later section Machine Set Up...

  • Page 25: Basic Operation

    Technical Manual & Parts Lists  Close Feeder Rollers at Operator Panel  Using Skirt Feed Button feeder some material into the work area to ensure proper feeding without binding.  THREADING SEWING HEAD - Threading, Setup, Maintenance and Operation of the PEGASUS Sewing Head is beyond the scope of this Publication.
  • Page 26 Technical Manual & Parts Lists  MATERIAL POSITIONING SENSORS ADJUSTMENT This adjustment is product dependent. The Skirt material coming off the supply roll travels under the machine, in front of the first rolling bar, and behind the second one before passing through the feeder pinch rollers and the onto the work surface for processing.

  • Page 27: Electrical

    Technical Manual & Parts Lists Electrical It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. MAIN POWER SWITCH The main power On/Off switch is located under the table and to the right.

  • Page 28: Efka Motor Control

    Technical Manual & Parts Lists Efka Motor Control– Parameters Parameter Programming Sheet 11337DL JUKI/CONSE SING MITSUBISHI YAM 1804 YAM 2002 PARAMETE 300UX5 RANGE LOCHSTITC CHAINSTITC CHAINSTITC 1335M PARAMETER DESCRIPTION CHAINSTITC WALKING FOOT Do this first ***** **** **** Perform a master reset before programming, see below Mode (Lockstitch) of operation.

  • Page 29: Programming

    Technical Manual & Parts Lists Programming 1) Press and hold the “P” button while turning on the Efka Main Power Switch 2) Once “codE” appears in the display release the “P” button and press the “>>” button. 0000 will appear on the display with the left 0 blinking.
  • Page 30 Technical Manual & Parts Lists 7) The display will change to “0.4.0.0.” this is a parameter number “400”. Number with the “.” between the digits are parameters. To move to the correct parameter you will press either the “+” or “‐”...
  • Page 31 Technical Manual & Parts Lists 10) The display will show “2.9.1.”, this is the next parameter after “290”. You will use the “+” or “-” buttons to advance to the next parameter on the list, and then follow the process in step 9. Continue this until all parameters have been set according to the programming sheet.

  • Page 32: Maintenance

    Technical Manual & Parts Lists Maintenance  Four Hours (2 per shift) o Add oil to the upper looper holder and the needle bar.  Daily Check o Open all covers on the sewing head and blow out with compressed air. o Check oil level in machine each morning, prior to start of production.

  • Page 33: Assembly Drawings & Parts Lists

    Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...
  • Page 34 Technical Manual & Parts Lists...

  • Page 35: 11337Dl Flanger Assy

    Technical Manual & Parts Lists 11337DL FLANGER ASSY AAC Drawing Number 1337600 Rev 1 NO QTY PART # DESCRIPTION 1337-600PD PNEUMATI C DI AGRAM 1337-600WD DI AGRAM, WI RI NG MACHI NE 1337DLPAR EFKA PRAMETERS 1959-112 2 POS THREAD PLATE ASSY 1959-161 3 POS THREAD PLATE ASSY.
  • Page 36 Technical Manual & Parts Lists...

  • Page 37: 1337588 Frame With Covers

    Technical Manual & Parts Lists 1337588 FRAME WITH COVERS AAC Drawing Number 1337588 Rev 1 NO QTY PART # DESCRIPTION 1337024 MOUNT, AI R TABLE 1337589 FRAME, MAI N FLANGER 1337671 PLATE, SENSOR REFLECTOR 1337764 TOP FRAME AND COVERS 1337793 COVER, FRONT CABI NET 1337794 COVER REAR CABI NET...
  • Page 38 Technical Manual & Parts Lists...

  • Page 39: 1337672 Sewing Head Carriage

    Technical Manual & Parts Lists 1337672 SEWING HEAD CARRIAGE AAC Drawing Number 1337672 Rev 3 NO QTY PART # DESCRIPTION 0411-128B I SOLATOR MOUNT ASSEMBLY 4059-DC1500 MOTOR,DC WI TH CONTROLLER 1337673 PLATE, SEWI NG HEAD BASE 1337674 PLATE, SEWI NG HEAD FLOAT 1337675 MOUNT, SEWI NG HEAD PI STON 1337676...
  • Page 40 Technical Manual & Parts Lists...

  • Page 41: 1337678 Material Feeder System

    Technical Manual & Parts Lists 1337678 MATERIAL FEEDER SYSTEM AAC Drawing Number 1337678 Rev 0 NO QTY PART # DESCRIPTION 4080-4508B CABLE,STEP MOTOR,4 AMP,7' 1337679 FRAME, MATERI AL FEEDER 1337686 FEED ROLLER DRI VE 1337691 PRESSURE ROLLER, FEED 1337705 CUTTER ASSY 1337712 SLOTTED FI NGER GUARD 1337752...
  • Page 42 Technical Manual & Parts Lists...

  • Page 43: 1337726 Spool Carrier

    Technical Manual & Parts Lists 1337726 SPOOL CARRIER AAC Drawing Number 13237726 Rev 1 NO QTY PART # DESCRIPTION 4080-4508B CABLE,STEP MOTOR,4 AMP,7' 1337727 SLI DI NG PLATE, SPOOL 1337734 MOUNT, SENSOR 1337753 CONNECTI ON, CYL - SLI DE 2 1337754 CONNECTI ON, CYL - SLI DE 1 1337809...

  • Page 44: 1337770 Control Panel

    Technical Manual & Parts Lists 1337770 CONTROL PANEL AAC Drawing Number 1337770 NO QTY PART # DESCRIPTION 1337771 CONTORL PANEL CASE 1337775 OPERATOR PANEL SSBC90016 8-32 X 1/4 BUTTON CAP...
  • Page 45 Technical Manual & Parts Lists...

  • Page 46: 1337777 Panel Elec. & Pneu

    NO QTY PART # DESCRIPTION 010-127C REMOTE TREADLE CORD 0411-1503 SHELF MOTOR BOX 0411-1505 BRKT,STEPPER BOX 1337DL-500 PROG MACHI NE CONTROL 4059-2-22E CABLE,5 FT TREADLE 1337778 PANEL, ELECTRI CAL RI GHT 1337779 PNEUMATI C PANEL 1337784 PANEL ELECTRI CAL RI GHT 1337789 SHELF.
  • Page 47 Technical Manual & Parts Lists...

  • Page 48: 1337796 Pneumatic Shelf

    Technical Manual & Parts Lists 1337796 PNEUMATIC SHELF AAC Drawing Number 1337796 Rev 1 PART # DESCRIPTION 1337-012 CABLE, CONTROL TO 4 SW 1337-014 CABLE, CONECTOR "H" 1337792 POWER DISTRIBUTION 1337795 SHELF, PNEUMATIC AAE1335-8 SOLENOID ASSY,8 STATION AAESY3140-5/32 VALVE ASSY, 5/32 PORTS AAQMC-4-4 QUICK MALE CONN 1/4 X 1/4 AAQMC-5-8...

  • Page 49: 1337800 Parts Shelf

    Technical Manual & Parts Lists 1337800 PARTS SHELF AAC Drawing Number 1337800 Rev 0 NO QTY PART # DESCRIPTION 1337799 MOUNT SHELF 1337801 SHELF, PART LONG 1337802 SHELF, PARTS SHORT SSBC90020 8-32X3/8 BUTTON CAP SSSC01024 1/4-20 X 3/8 SOC CAP SC...

  • Page 50: 1337818 Leg Assy Pad Corner

    Technical Manual & Parts Lists 1337818 LEG ASSY PAD CORNER AAC Drawing Number 1337818 Rev 0 NO QTY PART # DESCRIPTION 1337819 LEG, CORNER PAD MMFB4444 FOOT, RUBBER NNH1/2-13 NUT,HEX,1/2-13 NNH7/16-14 NUT,HEX,7/16-14 SSHC38176 SCREW,HEX 7/16-14 X 2-3/4 WWFS7/16 WASHER,FLAT,7/16 WWL7/16 WASHER,LOCK,7/16...

  • Page 51: 1337820 Leg Assy, Rear Left

    Technical Manual & Parts Lists 1337820 LEG ASSY, REAR LEFT AAC Drawing Number 1337820 Rev 0 NO QTY PART # DESCRIPTION 1337821 LEG WELD REAR LEFT MMFB4444 FOOT, RUBBER NNH1/2-13 NUT,HEX,1/2-13 NNH7/16-14 NUT,HEX,7/16-14 SSHC38064 7/16-14 X 1 HEX CAP SSHC38176 SCREW,HEX 7/16-14 X 2-3/4 WWFS7/16 WASHER,FLAT,7/16...

  • Page 52: 1337824 Leg Assy, Corner W/O Pad

    Technical Manual & Parts Lists 1337824 LEG ASSY, CORNER W/O PAD AAC Drawing Number 1337824 Rev 0 NO QTY PART # DESCRIPTION 1337825 LEG ASSY, CORNER W/O PAD MMFB4444 FOOT, RUBBER NNH1/2-13 NUT,HEX,1/2-13 NNH7/16-14 NUT,HEX,7/16-14 SSHC38176 SCREW,HEX 7/16-14 X 2-3/4 WWFS7/16 WASHER,FLAT,7/16 WWL7/16...

  • Page 53: 1337836 Foot Pedal Assy, Efka

    Technical Manual & Parts Lists 1337836 FOOT PEDAL ASSY, EFKA AAC Drawing Number 1337836 Rev 0 NO QTY PART # DESCRIPTION 4059-EB301A ACTUATOR,TREADLE,9 PIN 26058 ROD, STRAIGHT, 1018 1337837 FOOT PEDAL WELDMENT 1337839 BASE, FOOT PEDAL,12X18 A3502-4 FOOT PEDAL, BRACKET MM94807A029 PUSHNUT,ROUND,1/4 DIA NNJ3/8-16 3/8-16 JAM NUT...
  • Page 54 Technical Manual & Parts Lists...

  • Page 55: 1337705 Cutter Assy

    Technical Manual & Parts Lists 1337705 CUTTER ASSY AAC Drawing Number 1337705 Rev 1 NO QTY PART # DESCRIPTION 1337706 CYLI NDER MOUNT VERTI CAL 1337707 CYLI NDER MOUNT HORI Z. 1337708 MOUNT, AI R MOTOR 1337709 CUTTER HUB 1337710 CUTTER TOP CAP 1337711 GUARD, CUTTER...
  • Page 56 Technical Manual & Parts Lists...

  • Page 57: 1337809 Back Pressure Assembly

    Technical Manual & Parts Lists 1337809 BACK PRESSURE ASSEMBLY AAC Drawing Number 1337809 Rev 2 NO QTY PART # DESCRIPTION 1337730 SLIDE, BACK PRESSUSE 1337731 SHAFT MNT, BACK PRESSURE 1337732 SHAFT, BACK PRESSURE 1337733 MOUNT, BRAKE 1337741 END PLATE, BACK PRESSURE 1337742 WELDMENTBACK PRESSURE 1337746...

  • Page 58: 1337-600Pd Pneumatics Diagram

    Technical Manual & Parts Lists 1337-600PD PNEUMATICS DIAGRAM...

  • Page 59: 1337-600Wd Wiring Diagram, Complete

    Technical Manual & Parts Lists 1337-600WD WIRING DIAGRAM, COMPLETE...
  • Page 60 Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
  • Page 61 Declaración de Garantía Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
  • Page 62 Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...

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