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3300LA Model Revision 2 Updated Oct 11, 2012 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
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Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Liability ..............................2 Safety Equipment on the Machines ......................3 Protective Eyewear ............................. 4 Important Notices............................5 Maintenance ..............................7 Repair ................................8 A Word to the End User..........................9 Safety Precautions ............................
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Pattern 3300R-604 ............................ 37 Pattern 3300L-605 (Same as 604 but Left-Hand) ..................38 Assembly Drawings & Parts Lists ......................39 3300LA Mattress Handle inserter, LH...................... 41 33501000A Main Frame Assembly, LH ....................43 33502000A Folder Assembly, LH ......................45 33001130 Light Tower Assembly ......................46 33502400 Hold clamp Pin Assembly .......................
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Technical Manual & Parts Lists 3307R-WD Wiring Diagram ........................73 Appendix A ............................... 74 Main Frame Assembly ..........................74 Folder Assembly ............................75 Hold Clamp Pin Assembly........................76 Sewing Head Assembly ..........................77 Guillotine Assembly ..........................78 Handle Feed & Cut Assembly ........................79 Knife Puller Assembly ..........................
Mandatory Information All persons operating and/or working on the 3300LA Mattress Handle Inserter, LH should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction.
Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.
Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...
Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.
Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
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The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.
Technical Manual & Parts Lists Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.
Technical Manual & Parts Lists Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.
Technical Manual & Parts Lists A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines.
Technical Manual & Parts Lists Touch-Screen Operation The graphics images presented on the touch screen show “3-dimensional” buttons, which may be pressed to access other screens, change counters and timers, or actuate hardware. Areas lacking the “3- dimensional” border contain information only. Counters are identified with the “+” and “-” buttons in the corners.
Technical Manual & Parts Lists Machine Operation Turn on the power and select language (if other than English) and wait until the touch screen displays the READY – NEW ORDER screen. Initial Border Loading Procedure 1. Press ROLLER OPEN button, the PREFEED ROLLER and the MAIN ROLLER lift up. 2.
Technical Manual & Parts Lists Bobbin Handling Method The 3300 machine comes with two bobbin cases to allow the operator to optimize her/his performance. One full bobbin should always be in a case ready to be loaded. Therefore; when the machine pauses its automatic operation and posts a message on the screen that it is time to change the bobbin, the operator must pull the nearly empty bobbin and replace it with the new bobbin already in the case.
Technical Manual & Parts Lists Border Splicing Method When the machine runs out of border material it stops, and automatically back feeds about 10 inches to make the border splicing easier. The screen displays an “Out of Border Material” message. Load the next border roll on the pin, and staple its leading edge to the trailing edge of the border currently in the machine.
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Technical Manual & Parts Lists Machine Adjustments All figures (1-15) referenced in this section are located in “Appendix C” on page 86. 1. Set air regulator to 80 psi. Set the low pressure switch to trip at 60 psi 2. Pressure setting valves: Setting Line Main...
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Technical Manual & Parts Lists 14. Adjust in/out position of folder by extending the horizontal cylinder all the way. Loosen base mounting screws and move whole assembly to align the centers of the folder blades with center line of the machine. To square the assembly, you might need to loosen the 4 screws that mount to the horizontal cylinder.
Technical Manual & Parts Lists 30. Adjust cylinders on the prefeed rollers so that the top roller just lightly touches the bottom roller. 31. Adjust counter balance springs on prefeed seam detector rollers to counter balance 70% of the weight. 32.
Technical Manual & Parts Lists Control Box Key Functions Key/LED Description LED 1 UP/DOWN counter - ON/OFF display status LED 2 Speed setting value LED 3, 4, and 5 Program number display H-Key Home UP ARROW Key Jog plus (also used in the selection of various program modes) DOWN ARROW Key Jog minus (also used in the selection of various program modes) F-Key...
Technical Manual & Parts Lists Initial Reading of System Software Disk Step One 1. Insert system floppy disk into disk drive. 2. Turn ON power. See the display below. 3. This display shows (0) above LED 1 and (3) above LED 2. This means machine type: PLKB- 03BT (NOTE: Depending on the software version, the above display may be different).
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Technical Manual & Parts Lists Step Two 1. Use the DOWN ARROW Key to select a language for the programming panel. The display below shows E n G above LED’s 3, 4, and 5. This means English. J P n = Japanese, F R n = French, S P n = Spanish, and I T A = Italian. 2.
Technical Manual & Parts Lists Changes Made To Motor/Motor Programming Motor Wiring Needle up: Signal is available as the yellow wire on the blue socket inside the junction box for the sewing head. When the needle is in the UP position, the yellow wire is pulled low, when not in the UP position, it idles at 5v.
Technical Manual & Parts Lists Writing Parameter Setting Tables to Floppy Disk Parameter table write function (located in the P-mode). 1. Insert a blank, formatted, high density floppy disk into the floppy drive. 2. Press the F-Key. See the display below. 3.
Technical Manual & Parts Lists Reading Parameter Setting Table (From Floppy Disk to the Plk B Machine) 1. Turn OFF the power. 2. Insert the floppy disk containing the parameter table settings. 3. While pressing in and holding the B-Key, turn ON the power. See the display below. 4.
Technical Manual & Parts Lists Writing a Sewing Program Using the Control Panel Writing a Sewing Program to Internal Memory 1. Press the F-Key. See the display below. 2. Press and hold the B-Key for two or more seconds. See the display below. NOTE: The symbol displayed above LED1 means write to internal memory.
Technical Manual & Parts Lists Writing a Program to the Floppy Disk 1. Press the F-Key. See the display below. 2. Press and hold the B-Key for two or more seconds. See the display below. 3. Press the DOWN ARROW Key one time. See the display below. NOTE: The symbol displayed above LED 1 means write to floppy disk.
Technical Manual & Parts Lists 5. Select a new program number with the A, B, or C-Keys. Program numbers for the PLKB machines range from 600-749 6. Press the D-Key to enter the program selected. 7. Press the H-Key. RESTRICTIONS: The amount of sewing programs is limited to five with up to 8000 stitches per program in the internal memory as a factory default setting.
Technical Manual & Parts Lists Reading a Program from the Floppy Disk 1. Press the D-Key. 2. Press the DOWN ARROW Key one time. The display will change from the one above to display as shown below. The F above LED1 means to read a program from the floppy disk. 3.
Technical Manual & Parts Lists Feed Motor Parameter Settings Before Programming, Perform a Master Reset of Parameters (See Below) PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS PARAMETER FIRST! 70-390 Positioning speed = 700 rpm 0-999 Maximum speed = 1200 rpm. Linear acceleration 0-50 Braking power at standstill...
Technical Manual & Parts Lists Prefeed Motor Parameter Settings Before Programming, Perform a Master Reset of Parameters (See Below) PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS PARAMETER FIRST! 0-999 Maximum speed when "129" is 0, 1, or 2. Linear acceleration 0-50 Braking power at standstill...
Technical Manual & Parts Lists Teaching Panel Reading Sewing Programs from Internal Memory or Floppy Disk Perform the procedure below to read a sewing Program from internal memory or a floppy disk by using the teaching panel. 1. Press the HOME Key. 2.
Technical Manual & Parts Lists Writing Sewing Programs to Internal Memory or Floppy Disk Perform the procedure below to write a sewing program to internal memory or a floppy disk by using the teaching panel. 1. Press the HOME Key. 2.
Technical Manual & Parts Lists Deleting Sewing Programs from Internal Memory or Floppy Disk Perform the procedure below to delete a sewing program from the internal memory or a floppy disk by using the teaching panel. 1. Press the HOME Key. 2.
Technical Manual & Parts Lists Inserting a Trim/Stop Function in the Sewing Program Perform this procedure to put a trim/stop function in the sewing program (split sewing pattern). NOTE: You must be in the PEN-IN Mode before performing this procedure 1.
Technical Manual & Parts Lists Making a Simple Program on the PLKB Series Machine NOTE: In most cases if you make a mistake, you can press the CANCEL Key to back up one step. 1. Lower the clamp. 2. Press the PEN-IN Key. Options: CLEAR PATTERN? 1.
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Technical Manual & Parts Lists 6. Press the SPEED Key to change the sewing speed. The type of material and thread being used will usually determine the speed. Options: HIGH/TOP SPEED MD1/MEDIUM HIGH SPEED MD2/MEDIUM LOW SPEED LOW/200 RPM NOTE: Select one of the lower speeds at the start of the program to help pick up the bobbin thread and perform low speed stitches.
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...
Technical Manual & Parts Lists 33502000A Folder Assembly, LH AAC Drawing Number 192167A Rev 0 QTY PART # DESCRIPTION QTY PART # DESCRIPTION 33002011 Mount Plate WWB6S Brass Washer 33002015 Main Pivot Plate SSSC01048 Screw, Socket Cap 33002016 Base Mount Brkt SSSC98048 Screw, Socket Cap 33002023...
Technical Manual & Parts Lists 33502400 Hold clamp Pin Assembly AAC Drawing Number 192163C Rev 3 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 23132A Eye Holder AAQUY-5-5 Union “Y” 6’ AATP5/32 Air Line SSFC98064 Screw, Flat Allen SSPS70048 Screw, Pan Head WWFS1/4...
Technical Manual & Parts Lists 33004000D Guillotine Assembly AAC Drawing Number 192132B Rev 3 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION AAC7DP-1 Air Cylinder PP24LB050M3 Gear Pulley AAFCT-7 Clevis PP10LF050M3 Gear Pulley BBAW-7 Rod End Bearing SSFC95032 Screw, Flat Allen 33004014 Top Right Arm...
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Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
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Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
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Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 Printed in the USA www.atlatt.com...
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