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Summary of Contents for Hafco Woodmaster BP-255
- Page 1 OPERATION MANUAL WOOD BAND SAW Models BP-255, BP-310, BP-360 Order Code W950, Code W952, Order Code W955 Edition No :WBS-003 Date of Issue : 07/2020...
- Page 2 OPERATION MANUAL MACHINE DETAILS MACHINE WOOD BAND SAW MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz NOTE: This manual is only for your reference. Owing to the continuous improvement of the ma- chine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.
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Page 3: Table Of Contents
OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Identification..............4 1.2 Specifications..............5 2. IMPORTANT SAFETY INFORMATION 2.1 Safety Requirements............6 2.2 Safety For Band Saws............8 3. INSTALLATION 3.1 Site Consideration............9 3.2 Electrical Installation............. -
Page 4: Identification
OPERATION MANUAL 1.1 IDENTIFICATION Blade Tension Adjustment Blade Tracking Adjustment Top Slide Adjustment Upper Ball Bearing Guide Work Lamp Switch Mitre Gauge ON/OFF Switch Locking Fence Dust Port Motor Stand Fig. 1.1... -
Page 5: Specifications
OPERATION MANUAL 1.2 SPECIFICATIONS MODEL BP-255 BP-310 BP-360 Throat Capacity (mm) Wheel Diameter (Ø) (mm) Height Capacity (mm) Table Size (mm) 360 x 320 480 x 390 545 x 515 Table Tilt 0 - 45° 0 - 45° 0 - 45°... -
Page 6: Important Safety Information
OPERATION MANUAL 2. IMPORTANT SAFETY INFORMATION 2.1 SAFETY REQUIREMENTS OWNER’S MANUAL. Read and understand ELECTRICAL EQUIPMENT INJURY RISKS. this owner’s manual BEFORE using machine. You can be shocked, burned, or killed by touching live electrical components or im- TRAINED OPERATORS ONLY. Untrained properly grounded machinery. - Page 7 OPERATION MANUAL 2.1 SAFETY PRECAUTIONS CONT. AWKWARD POSITIONS. Keep proper STABLE MACHINE. Unexpected movement footing and balance at all times when during operation greatly increases risk of operating machine. Do not overreach! Avoid injury or loss of control. Before starting, verify awkward hand positions that make the work- machine is stable and mobile base (if used) is piece control difficult or increase the risk of...
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Page 8: Safety For Band Saws
OPERATION MANUAL 2.2 SAFETY FOR BAND SAWS BLADE CONDITION. Do not operate with CUTTING TECHNIQUES. Plan your operation dull, cracked or badly worn blade. Dull blades so the blade always cuts to the outside of the require more effort to perform the cut and workpiece. -
Page 9: Installation
With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and for service. See footprint below (Fig.3.1) Model BP-255 BP-310 BP-360 Fig. 3.1 Environment The physical environment where the machine is operated is important for safe operation and longevity of the machine components. -
Page 10: Electrical Installation
OPERATION MANUAL 3.2 ELECTRICAL INSTALLATION Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the require- ments for 240V. -
Page 11: Unpacking
OPERATION MANUAL 3.3 UNPACKING Read and understand all the assembly instructions before attempting assembly. Failure to comply may cause serious injury. Remove all contents from shipping carton. Do not discard carton or packing material until the band saw is assembled and running satisfactorily. Compare the contents of carton against list of parts below. -
Page 12: Installation
OPERATION MANUAL 3.4 INSTALLATION 1. Stand Assembly Put down the machine on a timber (Fig. 3.3) Attach the legs to band saw by using M6X10 socket head bolts and 6mm flat washers Fix short braces and long braces to legs by using M6x12 bolts, 6mm flat washers and M6 hex nut. - Page 13 OPERATION MANUAL 4. Installing The Accessory Tools: Attach the tool set to the back of the frame by using M4X10 socket heat bolts. (Fig.3.7) Tool Set Secure the hook with hex nut to the end of the frame. 5. Installing The Rip Fence: Place the rip fence onto the table, and secure it to the guide rail.
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Page 14: Test Run
90˚ to the blade. To set the positive stop: 1. DISCONNECT BAND SAW FROM POWER! 2. For the BP-255, adjust the blade tension see Page 16 Blade (For BP-310, BP-360 adjust until the mark on the blade tension scale matches the size of the installed blade.) -
Page 15: Adjustments
OPERATION MANUAL 4. ADJUSTMENTS WARNING: Always be sure that the machine is switched off and unplugged before any adjustment is commenced. 4.1 TILTING TABLE Loosen the locking handle and adjust the table to the desired angle. Use the angle indicator scale to find the desired angle. -
Page 16: Tensioning The Blade
OPERATION MANUAL 4.3 TENSIONING THE BLADE. A properly tensioned blade is essential for making accurate cuts and is necessary before making other band saw adjustments. 1. Raise the upper blade guide assembly as high as it will go, and adjust the upper and lower guide blocks approximately 0.5mm away from the blade. -
Page 17: Adjusting Support Bearings
OPERATION MANUAL 4.4 ADJUSTING SUPPORT BEARINGS The support bearings are positioned behind the blade for support during cutting operations. Proper adjust- Upper Guide ment of the support bearings is an important part of making accurate cuts. The procedure is as follows. 1. -
Page 18: Adjusting The Speed
OPERATION MANUAL 4.6 ADJUSTING THE SPEED These bandsaws listed in this manual are fitted with a pulley system that allows for two speeds to be available for the operation. Below are the details for adjusting the speeds. BP-225 1. DISCONNECT THE MACHINE FROM THE POWER SUPPLY 2. -
Page 19: Operation
OPERATION MANUAL 5. OPERATION 5.1 Basic Controls Use the descriptions below to become familiar with Blade Tension Knob the basic controls of your machine. Blade Tension Knob: Adjusts the tension on the Blade Tracking blade. (Fig. 5.1) Adjustment Knob Blade Tracking Adjustment Knob: Adjusts the blade tracking. -
Page 20: Blade Information
OPERATION MANUAL 5.2 BLADE INFORMATION Selecting the right blade requires a knowledge of the various blade characteristics mentioned below, the type of material you plan to cut, and the type of cut you are going to perform. Blade Length The blade length is measured by the circumference. Blade lengths re usually unique to the brand of your band saw and the distance between wheels. -
Page 21: Changing The Blade
1. DISCONNECT POWER FROM THE BAND SAW 2. Release the blade tension by turning the blade tension knob (BP-255 Fig. 5.8) or turn quick release lever to the left.(BP-310, BP-360 Fig. 5.9) 3. Remove the table insert and the table pin. Adjust the upper and lower guide bearings as far away as possible from the blade. -
Page 22: Maintenance
OPERATION MANUAL 6. MAINTENANCE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then contact your local distributor or service provider. NOTE: Hafco/Woodmaster advise that exten- sion leads should not be used permanently, but recommend that the plug be placed directly in to a wall socket. -
Page 23: Wheel Alignment
OPERATION MANUAL Symptom Possible Cause Possible Solution Machine slows 1. Applying too much pressure to workpiece. 1. Feed workpiece slower and in a smooth when operat- motion 2. Blade is dull. 2.. Replace blade Ticking sound 1. Blade weld contacting support bearing. 1. -
Page 24: Spare Parts
2. A scanned copy of your parts list/diagram with required spare part/s identified 3. Go to www.machineryhouse.com.au/contactus and fill out the enquiry form attaching a copy of scanned parts list. CONTENTS BP-255 Spare Parts............. 25 BP-255 Spare Parts List............. 26 BP-310, 360 Spare Parts........... 29 BP-310, 360 Spare Parts List........... 30... - Page 25 OPERATION MANUAL SPARE PARTS BP-255...
- Page 26 OPERATION MANUAL BP-255 SPARE PARTS LIST Description Description Blade tension knob Switch box Bushing Connecting terminal Retaining ring Thread forming screw Frame cap Main switch Pan head screw Pan head screw Spring Flat washer Retaining ring Bushing Shaft Flat washer...
- Page 27 OPERATION MANUAL BP-255 SPARE PARTS LIST Description Description Set screw Pan head screw Thread forming screw Flat washer Knob Pointer Flat washer Lock nut Bearing cover Flat washer Shaft Angle guide plate Ball bearing Bushing Knob Table beveling base Socket head bolt...
- Page 28 OPERATION MANUAL BP-255 SPARE PARTS LIST Description Push stick Hook Hex nut Rack Pan head screw Open spanner 6mm hex wrench 5mm hex wrench 4mm hex wrench 3mm hex wrench...
- Page 29 OPERATION MANUAL SPARE PARTS BP-310 & BP-360...
- Page 30 OPERATION MANUAL BP-310 & BP-360 SPARE PARTS LIST Description Description Socket head screw Thread forming screw Flat washer Cord clamp Blade tension knob Led switch box Screw Switch cover Bushing Pan head screw Retaining ring LED switch Frame cap Serrated washer Pan head screw Pan head screw Hex nut...
- Page 31 OPERATION MANUAL BP-310 & BP-360 SPARE PARTS LIST Description Description Gear Dust port Upper guide adjusting knob Pan head screw Spring Set screw Lock knob Bushing Rack Idle pulley shaft Idle pulley Sliding cover Ball bearing Socket head bolt Retaining ring Support block Belt Connecting shaft...
- Page 32 OPERATION MANUAL BP-310 & BP-360 SPARE PARTS LIST Description Description Hex nut Hook LED driver Hex nut Power cord Rack Inner cord Pan head screw Flexible tube Open spanner Knob 6mm hex wrench Flat washer 5mm hex wrench Fence support cap 4mm hex wrench Fence support 3mm hex wrench...
- Page 33 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 34 Wood Bandsaw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. to other persons in the area and know what is Make sure the bandsaw is turned going on around the area to ensure unintended off and disconnect from the main power supply accidents.
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