SMC Networks VQC1000 Series Operation Manual

Solenoid valve
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Doc. No.VQC1000V-OMM0002-B
PRODUCT NAME
Solenoid Valve
MODEL/ Series
VQC1000/2000 Series
(Pilot Valve V100)

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Summary of Contents for SMC Networks VQC1000 Series

  • Page 1 Doc. No.VQC1000V-OMM0002-B PRODUCT NAME Solenoid Valve MODEL/ Series VQC1000/2000 Series (Pilot Valve V100)
  • Page 2: Table Of Contents

    Contents Safety Instructions ---------------------------------------------------------------------------- 2,3 Precautions on Design ---------------------------------------------------------------------- 4,5 Selection ---------------------------------------------------------------------------------------- 4,5 Mounting ---------------------------------------------------------------------------------------- 5 Piping -------------------------------------------------------------------------------------------- 5,6 Wiring -------------------------------------------------------------------------------------------- 6 Lubrication -------------------------------------------------------------------------------------- 6,7 Air Supply --------------------------------------------------------------------------------------- 7 Operating Environment ---------------------------------------------------------------------- 7 Maintenance ------------------------------------------------------------------------------------ 7,8 Specific Product Precautions --------------------------------------------------------------- 9~15 Valve construction ---------------------------------------------------------------------------- 16,17 Manifold Options ------------------------------------------------------------------------------ 18~30 Trouble shooting ------------------------------------------------------------------------------- 31, 32...
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety regulations.
  • Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5: Precautions On Design

    VQC1000/2000 Series Precautions for 5 Port Solenoid Valve ① Be sure to read before handling. Design / Selection 9. Regarding vacuum switch valves and vacuum release valves Warning If a non-vacuum valve is installed in the middle of a piping system that contains a vacuum, the vacuum condition will not be 1.
  • Page 6: Mounting

    VQC1000/2000 Series Precautions for 5 Port Solenoid Valve ② Be sure to read before handling. 5. Operation in low temperature condition Design / Selection It is possible to operate a valve in extreme temperature, as low Caution as -10 ℃. Take appropriate measures to avoid freezing of drainage, moisture etc.
  • Page 7: Wiring

    VQC1000/2000 Series Precautions for 5 Port Solenoid Valve ③ Be sure to read before handling. Piping 2) The gasket can be reused up to 6 to 10 times. It can be replaced Caution easily when it has sustained damage. A broken gasket can be removed by holding it and then turning it in the same direction as 3.
  • Page 8: Air Supply

    VQC1000/2000 Series Precautions for 5 Port Solenoid Valve ④ Be sure to read before handling. Operating Environment [Metal seal] 1) These valves can be used without lubrication. Warning 2) If a lubricant is used in the system, use class 1 turbine oil (no additives), ISO VG32.
  • Page 9 VQC1000/2000 Series Precautions for 5 Port Solenoid Valve ⑤ Be sure to read before handling. 3. Low-frequency operation Valves should be operated at least once every 30 days to prevent malfunction. (Use caution regarding the air supply.) 4. Manual override When the manual override is operated, connected equipment will be actuated.
  • Page 10 VQC1000/2000 series Specific Product Precautions 1 Be sure to read this before handling Manual Override Connected actuator is started by manual operation. Use the manual override after confirming that there is no danger. Push type is standard. (Tool required)Locking type is semi-standard.
  • Page 11 VQC1000/2000 series Specific Product Precautions 2 Be sure to read this before handling Cylinder Port Fittings Replacement Light/Surge Voltage Suppressor One-touch fittings on the cylinder port are a cassette for easy The lighting positions are concentrated on one side for both replacement.
  • Page 12 VQC1000/2000 series Specific Product Precautions 3 Be sure to read this before handling How to Mount/Remove DIN Rail Built-in Silencer Element A filter element is incorporated in the end plate on both sides of the manifold base. A dirty and choked element may reduce cylinder speed or cause malfunction.
  • Page 13 VQC1000/2000 series Specific Product Precautions 4 Be sure to read this before handling EX500/EX250/EX126 Precautions 12. Do not remove the name plate. 1. These products are intended for use in general factory 13. Perform periodic inspections and confirm normal automation equipment. operation, otherwise it may be impossible to guarantee safety due to unexpected malfunction or erroneous Avoid using these products in machinery/equipment which...
  • Page 14 VQC1000/2000 series Specific Product Precautions 5 Be sure to read this before handling EX600 Precautions 4. When lifting a large size manifold solenoid valve unit, take Design/Selection care to avoid causing stress to the valve connection joint. The connection parts of the unit may be damaged. Because the unit may be heavy, carrying and installation should 1.
  • Page 15 VQC1000/2000 series Specific Product Precautions 6 Be sure to read this before handling EX600 Precautions 11. Do not use in direct sunlight. Operating Environment Do not use in direct sunlight. It may cause malfunction or damage. 12. Use this product within the specified ambient temperature 1.
  • Page 16: Maintenance

    VQC1000/2000 series Specific Product Precautions 7 Be sure to read this before handling EX600 Precautions Maintenance 1. Do not disassemble, modify (including circuit board replacement) or repair this product. Such actions are likely to cause injuries or breakage. 2. When an inspection is performed, •...
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  • Page 32 When the valve is failing, use this flow chart to Trouble clarify the cause of the failure and take Possible cause Countermeasures countermeasures appropriate for the cause.  Replace with new valve. 1) Sliding failure or stick of  Clean the supplied air. Can manual main valve.
  • Page 33 clarify the cause of the failure and take countermeasures appropriate for the cause. 1-1) Looseness of clamp screw Give more torque to clamp screw. ・VQC1000 : 0.25~0.35N・m or mounting bolt. Confirm there is air leakage. ・VQC2000 : 0.5~0.7N・m 1. Between valve and base If the damage is seen on the gasket, replace with new gasket.
  • Page 34: Valve Construction

    Revision history Safety Instructions B Specific Product Precautions Valve construction Manifold Options 2020.7 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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