Poulan Pro 967333801-00 Operator's Manual
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Poulan Pro 967333801-00 Operator's Manual

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Operator's Manual
P54ZX / 967333801-00
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
115 72 96-27 Rev. C
Please read the operator's manual carefully and make sure
English
you understand the instructions before using the machine.

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Summary of Contents for Poulan Pro 967333801-00

  • Page 1 Operator’s Manual P54ZX / 967333801-00 Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. 115 72 96-27 Rev. C Please read the operator's manual carefully and make sure English you understand the instructions before using the machine.
  • Page 2 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels.

  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION ............... 4 Starting the Engine ........... 17 General ............... 4 Running ..............18 Driving and Transport on Public Roads ...... 4 Stopping the Engine ..........19 Towing ................. 4 Operating On Hills ............ 19 Operating ..............4 Mowing Tips ............. 20 Good Service ..............

  • Page 4: Introduction

    INTRODUCTION Congratulations Operating Thank you for purchasing a Poulan Pro ride-on mower. This This machine is constructed only for mowing grass on lawns machine is built for superior efficiency to rapidly mow primarily and even ground without obstacles such as stones, tree large areas.

  • Page 5: Good Service

    INTRODUCTION Good Service Poulan Pro’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer.

  • Page 6: Symbols And Decals

    SYMBOLS AND DECALS These symbols are found on the machine and in the operator manual. Study them carefully so that you know what they mean. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx WARNING! xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.

  • Page 7: Safety

    SAFETY Safety Instructions General Operation These instructions are for your safety. Read them carefully. • Read, understand, and follow all instructions on the machine and in the manual before starting. WARNING! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING •...

  • Page 8: Personal Safety Equipment

    SAFETY • Always wear eye protection when operating machine. • Wear proper Personal Protective Equipment (PPE) while WARNING! Do not drive up or down hills with slopes operating this machine, including (at a minimum) sturdy greater than 10 degrees. And do not drive across any footwear, eye protection, and hearing protection.

  • Page 9: General Maintenance

    SAFETY • Remove gas-powered equipment from the truck or trailer • Make sure that the equipment is in good condition and and refuel it on the ground. If this is not possible, refuel that all nuts and bolts, especially those fastening the blade such equipment with a portable container, rather than from attachments, are properly tightened and torqued.

  • Page 10: Transport

    A spark arrestor for the muffler is available through your chains, or straps, when transporting. authorized Poulan Pro dealer. • Do not operate this machine on public roadways. • Check and abide by local traffic regulations before transporting the machine on any road.

  • Page 11: Controls

    CONTROLS This operator’s manual describes the Poulan Pro Zero Turn Rider. The rider is fitted with a four-stroke overhead valve engine. Transmission from the engine is made via two belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.

  • Page 12: Motion Control Levers

    CONTROLS Motion Control Levers WARNING! The machine can turn very rapidly if one steering control is moved much further forward than the other. Park Brake The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position.

  • Page 13: Ignition Switch

    CONTROLS Ignition Switch Service Meter The service meter displays the total number of hours the The ignition switch is placed on the control panel and is engine has run and indicates when the engine and mower used to start and stop the engine. On models equipped need servicing.

  • Page 14: Seat Adjustment Lever

    CONTROLS Seat Adjustment Lever Cutting Height Lever The seat can be adjusted lengthways. When making IMPORTANT INFORMATION Always raise the deck to the adjustments, the lever under the right side of the seat is pulled highest position for transport. up, after which the seat can be moved backward or forward. IMPORTANT INFORMATION Do not adjust the seat while IMPORTANT INFORMATION To obtain an even cutting the unit is in motion.

  • Page 15: Fuel Tank

    CONTROLS Fuel Tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

  • Page 16: Operation

    OPERATION Before Starting Read the Safety section and following pages, if you are unfamiliar with the machine. Read the sections on Safety and Controls before starting the machine. Training Perform the daily maintenance before starting (see Due to unique steering capabilities, zero turn mowers are far Maintenance Schedule in the Maintenance section).

  • Page 17: Starting The Engine

    OPERATION Starting the Engine Move the steering controls outward to the locked (outer) neutral position. Sit on the seat. Raise the mower deck by pushing the release button on the top of the lifting lever. Pull the lifting lever backward to the locked (transport) position.

  • Page 18: Running

    OPERATION Press in and turn the ignition key to the start position. Push the release button on the cutting height lever and move lever to the pin, release the button. IMPORTANT INFORMATION Do not run the starter for Move throttle control to full throttle. more than 5 seconds each time.

  • Page 19: Stopping The Engine

    OPERATION Stopping the Engine When the machine is standing still, activate the park brake by pushing the lever release button and pulling the lever Move the throttle to the minimum position (tortoise upward. symbol). Move the steering controls outward. If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature Disengage the mower deck by pressing the blade switch before stopping.

  • Page 20: Mowing Tips

    OPERATION Mowing Tips Weak Battery • Observe and flag rocks and other fixed objects to avoid If the battery is too weak to start the engine, it should be collisions. recharged. (See Battery in the Maintenance section.) • Begin with a high cutting height and reduce it until the If jumper cables are used for emergency starting, follow this desired mowing result is attained.

  • Page 21: Moving Machine By Hand

    OPERATION Moving Machine By Hand When pushing or pulling the mower, engage the EZT bypass WARNING! Bypass linkages are located close to linkages. The EZT bypass linkages are located on the rear of the muffler. To prevent burns, the engine should be shut off the frame, below the rear engine guard.

  • Page 22: Maintenance

    MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be recommended to maintain your machine in the best possible performed on the machine. For those points not described in condition and to ensure safe operation. this manual, visit an authorized service workshop. An annual Read General Maintenance in the Safety section.
  • Page 23 MAINTENANCE At least Maintenance interval Daily once in hours each MAINTENANCE Before After year ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ■...

  • Page 24: Battery

    MAINTENANCE Battery STANDARD STATE APPROXIMATE BATTERY CHARGING TIME* TO FULL CHARGE AT 80 F / 27 Your mower is equipped with a maintenance free battery and BATTERY Maximum Rate at: does not need servicing. However, periodic charging of the CHARGE 50 Amps 30 Amps 20 Amps...

  • Page 25: Safety System

    Perform a standstill test and check that there is sufficient braking action. The engine can only be started when: To adjust the park brake, contact the Poulan Pro service The mower deck is disengaged. workshop.

  • Page 26: Caster Wheels

    MAINTENANCE Caster Wheels V-belts Check every 200 hours. Check that wheels rotate freely. Check every 100 hours of operation. Check for severe cracking and large nicks. If wheels do not rotate freely take the unit to your dealer NOTE: The belt will show some small cracks in normal for service.

  • Page 27: Adjusting The Mower Deck

    MAINTENANCE Adjusting the Mower Deck Turn either blade to align with the deck front-to-rear. If the front blade tip does not measure ” to ½” higher in the Leveling deck rear, follow the front adjustment instructions that follow. Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure.

  • Page 28: Cutting Blades

    CAUTION! Use protective glasses when cleaning and washing. Hardware Check daily. Inspect the entire machine for loose or missing hardware. IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Poulan Pro bolt if required. Do not use lower grade hardware than specified.

  • Page 29: Lubrication

    Transmission The transmission is maintenance free with no need for level checks or oil changes. If a leak occurs, replace the unit or contact your Poulan Pro dealer.

  • Page 30: Engine Oil

    LUBRICATION Engine Oil NOTE: Change the engine oil when the engine is warm. Refer WARNING! The engine drain plug is located close to to the engine owner’s manual for the correct replacement oil the muffler. To prevent burns, the engine should be shut off and filter change recommendations.

  • Page 31: Trouble Shooting

    TROUBLE SHOOTING Problem / Cause Engine will not start Engine overheats Blade switch is engaged Clogged air intake or cooling fins Steering controls are not locked in the neutral position Engine overloaded Park brake is not activated Poor ventilation around engine Battery is dead Defective engine speed regulator Contamination in the carburetor or fuel line...

  • Page 32: Storage

    Never use Always use genuine Poulan Pro spare parts. gasoline for cleaning. Use a degreaser and warm water. An annual check-up at an authorized service workshop is a good way to ensure that your machine performs its best the following season.

  • Page 33: Schematic

    SCHEMATIC...

  • Page 34: Technical Data

    TECHNICAL DATA Engine Frame Manufacturer Kohler Cutting Width 54" / 137 cm Type KT735 Cutting Height 1.5" - 4" / 3.8 - 10.2 cm Power 24 HP Uncut Circle Lubrication Pressure with oil filter Number of Blades Fuel Min 87 octane unleaded (Max Blade Length 18.5"...

  • Page 35: Torque Specifications

    TECHNICAL DATA Torque Specifications Engine crankshaft bolt 75 ft/lb (100 Nm) Standard ¼" fasteners 9 ft/lb (12 Nm) Deck pulley bolts 75 ft/lb (100 Nm) Standard " fasteners 18 ft/lb (25 Nm) Lug nuts 75 ft/lb (100 Nm) Standard " fasteners 33 ft/lb (44 Nm) Blade bolt 60 ft/lb (81 Nm)

  • Page 36: Service Journal

    SERVICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI (1 bar) Mount the steering controls in the normal position Connect the contact box to the cable for the seat’s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve...
  • Page 37 SERVICE JOURNAL Action Date, mtr reading, stamp, sign After the First 10 Hours Change engine oil Date, mtr reading, stamp, sign 25-Hour Service Check the fuel pump’s air filter Sharpen/Replace mower blades if required Check the tire pressures Check battery with cables Lubricate according to lubrication chart Check/clean the engine’s cooling air intake Clean the air cleaner’s foam pre-filter...
  • Page 38 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service Perform the 25-hour service Perform the 50-hour service Change the engine oil filter Clean/replace the spark plugs Replace the fuel filter Check V-belts Check tighten caster wheel axle bolts (every 200 hours) Change the air filter’s paper cartridge Change hydraulic pump oil and filter.
  • Page 40 2018-12-19 Printed in U.S.A.

This manual is also suitable for:

P54zx

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